CN103357537A - Coating machine capable of rapidly switching scrapers - Google Patents
Coating machine capable of rapidly switching scrapers Download PDFInfo
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- CN103357537A CN103357537A CN2013102652823A CN201310265282A CN103357537A CN 103357537 A CN103357537 A CN 103357537A CN 2013102652823 A CN2013102652823 A CN 2013102652823A CN 201310265282 A CN201310265282 A CN 201310265282A CN 103357537 A CN103357537 A CN 103357537A
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- scraper
- coating machine
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- paint roller
- rotating shaft
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Abstract
The invention provides a coating machine capable of rapidly switching scrapers. The coating machine at least comprises a base body, a back roller, an upper coating roller, a liquid storage part and a scraper mounting part, wherein the scraper mounting part comprises a rotating bracket; a rotating shaft is arranged on the rotating bracket; the rotating shaft is rotatablely supported on two substrates of the base body; a scraper is arranged on the rotating bracket; the scraper corresponds to the position of the back roller; the rotating shaft is connected with a rotating mechanism; the rotating mechanism drives the rotating shaft to rotate. As the scraper of the coating machine is arranged on the rotating bracket, the scraper can be moved away from the back roller only by rotating the rotating bracket for a certain angle when the scraper is replaced, then sufficient space is preserved for replacing the scraper, the scraper is conveniently replaced, and the replacing speed of the scraper is effectively improved; and meanwhile the coating machine has the advantages that a coating liquid is high in utilization efficiency, the coating liquid is prevented from splashing, the uniformity of a coated product transferring surface is good, and the like.
Description
Technical field
The present invention relates to a kind of liquid coating device, particularly a kind of coating machine that can switch fast scraper.
Background technology
First scraper type coating machine has appearred the 1950's.After this scraper for coating machine technology has obtained fast development.Different with the scraper installation site according to charging equipment, scraper-type, the scraper for coating head also is divided into many kinds, such as hard sword knife type coater, drag cutter formula knife type coater, soft sword knife type coater, fountain type material loading knife type coater, short resident knife type coater, Bill's knife type coater, scrape roll coater, scraper roll coater etc.Because knife type coater has the advantage of high-speed coating and high-quality two aspects, so it is main force's coating apparatus of producing various coated articles so far always.
At present, a kind of coating machine that purposes is wider on the market is the FN knife type coater, as described in Figure 1.Its upper paint roller B by back flow roll A and back flow roll bottom forms, and the upper paint roller B of bottom is immersed among the reservoir C of its underpart, and the rotation by upper paint roller B is carried to masking liquid and waits to be coated with the product surface by clearance between roll, then by scraper D control coating thickness.Although its coating efficiency and coating quality are higher, the FN knife type coater is in operation and also has following problem:
By the coating behind the roller gap because thereby pressure sharply reduces splashes out, cause coating toward waiting to be coated with the upper transfer efficiency reduction of product, and upset the uniformity of transfer face.
2. often need to change scraper at the coating different product, just be divided into sticker type, square opening shape, raindrop type, J cutter type, semicircle, funny cutter type, selenodont, crotch shape etc. such as board-like scraper cutter type, different scrapers has better adaptability for different masking liquids.In addition, for or because coated face when bad phenomenon that the scraper factor causes occurring, also needs timely replacing need shutdown operation because the FN scraper is changed, and change cumbersomely, take time and effort, and can affect whole production efficiency.
3. go up between paint roller and the reservoir apart from fixing, needing in the reservoir to put into has enough masking liquids to be brought to greater than paint roller on the masking liquid guarantee of coating weight when rotating to wait to be coated with on the product surface, when so just having caused coating to finish, also has excessive masking liquid in the reservoir, wasting phenomenon is more serious, virtually increase the production cost of coated articles, also be unfavorable for the energy-saving and emission-reduction that country advocates.
4.After finishing when coating, when needing fast the cleaning reservoir, because reservoir in the bottom of upper paint roller and be close to paint roller, just seems very not when needs are cleared up reservoir.
Summary of the invention
The shortcoming of prior art in view of the above the object of the present invention is to provide that a kind of dependable performance, easy to operate, scraper easy switching, masking liquid utilization rate are high, the coating machine of reservoir easy to clean.
Reach for achieving the above object other relevant purposes, the invention provides a kind of coating machine that can switch fast scraper, it comprises at least: matrix, described matrix comprise two substrates that the position is relative, and described substrate connects by connecting plate; Back flow roll, described back flow roll are rotatably installed on the described matrix; Upper paint roller, described upper paint roller is rotatably installed on the described matrix, and described upper paint roller is positioned at described back flow roll below, is provided with the gap between described upper paint roller and the described back flow roll; Liquid storing part, described liquid storing part comprises a reservoir, the lower portion of described upper paint roller is in described reservoir; The scraper installation portion, described scraper installation portion comprises a runing rest, described runing rest is provided with a rotating shaft, described rotating shaft is supported on two substrates of described matrix rotationally, described runing rest is provided with scraper, described scraper is corresponding with described back flow roll position, and described rotating shaft is connected with a rotating mechanism, and described rotating mechanism drives described rotating shaft and rotates.
Preferably, described transmission mechanism is a worm-and-wheel gear, and the turbine of described worm-and-wheel gear is connected with described rotating shaft, and the scroll bar of described worm-and-wheel gear is fixed on the described matrix.
Preferably, the scroll bar of described worm-and-wheel gear also is connected with a hand traverse dish.
Preferably, described runing rest comprises two rotation side plates, and two rotation side plates connect by vertical riser, and described rotation side plate is provided with the scraper installation position, described scraper is installed in the described scraper installation position, and described scraper is connected with described vertical riser by the scraper connecting rod.
Preferably, described scraper connecting rod is provided with distance adjustment screw thread rotating disk and binding thread rotating disk.
Preferably, described reservoir and a longitudinal driving mechanism with is connected transversal driving mechanism and is connected, it is mobile in the vertical direction that described longitudinal driving mechanism drives described reservoir, described transversal driving mechanism drives described reservoir and moves in the horizontal direction.
Preferably, described longitudinal driving mechanism is a hydraulic jack, and described transversal driving mechanism comprises a slide block, and described slide block is connected with screw mandrel, and described screw mandrel is connected with drive motors, and described reservoir is supported on the described slide block by described hydraulic jack.
Preferably, a lateral edges of described reservoir stretches out and forms the edge that connects material.
Preferably, a side of described upper paint roller is provided with anti-splash guard.
Preferably, the described upper paint roller direction of the lower side direction of described anti-splash guard tilts.
As mentioned above, the coating machine that can switch fast scraper of the present invention has following beneficial effect: the scraper of this coating machine is installed on the swivel mount, when changing scraper, only need swivel mount is rotated to an angle, just can make scraper away from back flow roll, so just can reserve abundant space and change scraper, it is more convenient that scraper is changed, but the replacing speed of Effective Raise scraper.This coating machine also has masking liquid utilization ratio height simultaneously, can prevent that masking liquid from splashing, and is coated with the advantages such as good uniformity of product transfer face.
Description of drawings
Fig. 1 is the FN knife type coater schematic diagram of prior art.
Fig. 2 is the coating machine three-dimensional structure schematic diagram of the embodiment of the invention.
Fig. 3 is the three-dimensional structure schematic diagram at another visual angle of the embodiment of the invention.
Fig. 4 is another visual angle three-dimensional structure schematic diagram of the embodiment of the invention.
Fig. 5 is the three-dimensional structure schematic diagram of embodiment of the invention scraper installation portion.
Fig. 6 is the three-dimensional structure schematic diagram of embodiment of the invention reservoir.
Fig. 7 is the planar structure schematic diagram of the embodiment of the invention.
The element numbers explanation
The 1-substrate; The 2-connecting plate; 3-scraper installation portion; The 311-rotating shaft; 312-rotates side plate; 313-scraper installation position; The 314-scraper; 315-Y type scraper connecting rod; 316-binding thread rotating disk; 317-distance adjustment screw thread rotating disk; The vertical riser of 318-; The hand rotating disk of 321-; 322-worm screw pedestal; The 323-worm-and-wheel gear; The 324-adjusting knob; The 4-back flow roll; 41-back flow roll pedestal; The upper paint roller of 5-; The 51-motor; The 52-small belt pulley; The 53-big belt pulley; The 54-belt; The 6-liquid storing part; The 61-guide rail; The 62-screw mandrel; The 63-slide block; The 64-drive motors; The 65-hydraulic jack; The 66-guide rail base; The 67-reservoir; The 671-edge that connects material; 68-screw mandrel pedestal; The 69-motor base; 7-feed tension regulating shaft; 8-feed tension regulating shaft; 9-discharging tension adjustment axle; 10-feed tension regulating shaft pedestal; 11-input and output material tension adjustment axle pedestal; 12-masking liquid charging aperture; The 13-draw-in groove; 14-prevents splash guard.
The specific embodiment
Below by particular specific embodiment explanation embodiments of the present invention, person skilled in the art scholar can understand other advantages of the present invention and effect easily by the disclosed content of this specification.
See also Fig. 1 to Fig. 7.Notice, the appended graphic structure that illustrates of this specification, ratio, size etc., equal contents in order to cooperate specification to disclose only, understand and reading for person skilled in the art scholar, be not to limit the enforceable qualifications of the present invention, so technical essential meaning of tool not, the adjustment of the modification of any structure, the change of proportionate relationship or size, not affecting under the effect that the present invention can produce and the purpose that can reach, all should still drop on disclosed technology contents and get in the scope that can contain.Simultaneously, quote in this specification as " on ", D score, " left side ", " right side ", " centre " reach the term of " " etc., also only for ease of understanding of narrating, but not in order to limit the enforceable scope of the present invention, the change of its relativeness or adjustment, under without essence change technology contents, when also being considered as the enforceable category of the present invention.
Shown in Fig. 2,3,4,7, the invention provides a kind of coating machine that can switch fast scraper, this coating machine comprises a matrix, matrix is comprised of two substrates that are oppositely arranged 1, connects by connecting plate 2 between two substrates 1.Matrix is provided with back flow roll 4, and back flow roll 4 is installed on the back flow roll pedestal 41 of matrix, and back flow roll 4 is rotatable.Be provided with paint roller 5 on below back flow roll 4, upper paint roller 5 is rotatably installed on the back flow roll 4, is provided with the gap between upper paint roller 5 and the back flow roll 4.One end of upper paint roller 5 is connected with small belt pulley 52, and small belt pulley 52 is connected with big belt pulley 53 by belt 54, and big belt pulley 53 is connected with motor 51, can drive upper paint roller 5 rotations by motor 51.
One side of back flow roll 4 is provided with scraper installation portion 3, and scraper installation portion 3 comprises a runing rest, and runing rest is provided with a rotating shaft 311, and the two ends of rotating shaft 311 rotatably are supported on two substrates 1, but rotates by rotating shaft 311 driven rotary supports.Runing rest comprises that two 312, two of side plates of rotation rotation side plates 312 connect by two vertical risers 318, and rotating shaft 311 is between two vertical risers 318 and parallel with vertical riser 318.Rotation side plate 312 is provided with scraper installation position 313, and scraper 314 is installed in the scraper installation position 313, and scraper 314 is connected with vertical riser 318 by Y type scraper connecting rod 315.314, two scrapers 314 of two scrapers of minimum installation lay respectively at the both sides of rotating shaft 311 on the runing rest, like this when the scraper of a side goes wrong, rotating shaft 311 Rotate 180s ° can be used the scraper of opposite side.The position of scraper 314 is corresponding with the position of back flow roll 4.When High Rotation Speed was coated with, for so that the coating on coated articles surface does not evenly produce the jumping line, scraper 314 remained between 18 °～25 ° with the angle between the back flow roll 4 contact tangent lines.If angle is too large, the particulate that mixes in the masking liquid or other impurity can cause scraper trace vibrations or beat, thereby cause the inhomogeneous of coating weight, and cause the problem that coating weight difference is large.Other too large angle easy damaged doctor edge also exerted an influence for life-span of scraper 314.
Y type scraper connecting rod 315 is provided with distance adjustment screw thread rotating disk 317, and is big or small by the distance that distance adjustment screw thread rotating disk 317 can micro-ly be regulated between scraper 314 and the back flow roll 4, and Y type scraper connecting rod 315 is threaded with vertical riser 318.After the distance adjustment between scraper 314 and the back flow roll 4 is good, in order to prevent the changing of the relative positions of scraper 314 positions, can binding thread rotating disk 316 be set at Y type scraper connecting rod 315.
Be provided with a liquid storing part 6 below upper paint roller 5, liquid storing part 6 comprises a reservoir 67, and the Lower Half of upper paint roller 5 can be immersed in the reservoir 67.Reservoir 67 and a longitudinal driving mechanism with is connected transversal driving mechanism and is connected, it is mobile in the vertical direction that longitudinal driving mechanism drives reservoir, transversal driving mechanism drives described reservoir and moves in the horizontal direction.As a kind of optimal way, longitudinal driving mechanism is a hydraulic jack 65, and transversal driving mechanism comprises a slide block 63, and slide block 63 is connected with screw mandrel 62, and slide block 63 is provided with the nut that cooperates with screw mandrel 62.Screw mandrel 62 is connected with drive motors 64, and reservoir 67 is supported on the slide block 63 by hydraulic jack 65.In order to make things convenient for slide block 63 to slide, slide block 63 is arranged on the guide rail 61, and guide rail 61 is connected with matrix by guide rail base 66.Drive motors 64 is fixed on the matrix by motor base 69, and screw mandrel 62 is fixed on the matrix by screw mandrel pedestal 68.
When the coated articles on the coating machine was about to coating and will finish, primer fluid compressing cylinder 65 was with slowly lifting of reservoir 67, so that upper paint roller 5 contact with reservoir 67 masking liquids as far as possible, can reach like this purpose of saving masking liquid.After coating is finished, make hydraulic jack 65 decline reservoirs 67, and then startup drive motors 64 drives screw mandrels 62 rotations, reservoir slide block 63 horizontal directions that cooperate with screw mandrel 62 are moved out from upper paint roller 5 bottoms come suitable position, but such easy cleaning reservoir 67 or lay packing paper for reservoir 67.
As shown in Figure 6, a lateral edges of reservoir 67 stretches out to form and connects material along 671, can just catch the unnecessary coating that scrapes from scraper 314 like this.
One side of upper paint roller 5 is provided with anti-splash guard 14, and the make progress direction of paint roller 5 of the downside of anti-splash guard 14 tilts, and the two ends of anti-splash guard 14 are stuck in the draw-in groove 13 of two substrates 1.Anti-splash guard 14 can prevent that masking liquid from splashing, and the masking liquid that the inclination of the masking liquid that can will splash out simultaneously by plate will be bonded on the anti-splash guard 14 is back in the reservoir 67, in the inhomogeneity while that guarantees to wait to be coated with the product transfer face, has also guaranteed the utilization rate of masking liquid.
Also be provided with the tension adjustment axle of its tension adjustment effect on this coating machine by feed tension regulating shaft 7, feed tension regulating shaft 8, discharging tension adjustment axle 9.Feed tension regulating shaft 7 is fixed on the matrix by feed tension regulating shaft pedestal 10, and discharging tension adjustment axle 9, feed tension regulating shaft 8 are fixed on the matrix by input and output material tension adjustment axle pedestal 11.Also be provided with masking liquid charging aperture 12 on the one side group plate of matrix, can be to reservoir 67 interior filling masking liquids by masking liquid charging aperture 12.
The scraper of this coating machine is installed on the swivel mount, when changing scraper, only need swivel mount is rotated to an angle, just can make scraper away from back flow roll, so just can reserve abundant space and change scraper, it is more convenient that scraper is changed, but the replacing speed of Effective Raise scraper.This coating machine also has masking liquid utilization ratio height simultaneously, can prevent that masking liquid from splashing, and is coated with the advantages such as good uniformity of product transfer face.So the present invention has effectively overcome various shortcoming of the prior art and the tool high industrial utilization.
Above-described embodiment is illustrative principle of the present invention and effect thereof only, but not is used for restriction the present invention.Any person skilled in the art scholar all can be under spirit of the present invention and category, and above-described embodiment is modified or changed.Therefore, have in the technical field under such as and know that usually the knowledgeable modifies or changes not breaking away from all equivalences of finishing under disclosed spirit and the technological thought, must be contained by claim of the present invention.
Claims (10)
1. coating machine that can switch fast scraper is characterized in that it comprises at least:
Matrix, described matrix comprise two substrates that the position is relative, and described substrate connects by connecting plate;
Back flow roll, described back flow roll are rotatably installed on the described matrix;
Upper paint roller, described upper paint roller is rotatably installed on the described matrix, and described upper paint roller is positioned at described back flow roll below, is provided with the gap between described upper paint roller and the described back flow roll;
Liquid storing part, described liquid storing part comprises a reservoir, the lower portion of described upper paint roller is in described reservoir;
The scraper installation portion, described scraper installation portion comprises a runing rest, described runing rest is provided with a rotating shaft, described rotating shaft is supported on two substrates of described matrix rotationally, described runing rest is provided with scraper, described scraper is corresponding with described back flow roll position, and described rotating shaft is connected with a rotating mechanism, and described rotating mechanism drives described rotating shaft and rotates.
2. the coating machine that can switch fast scraper according to claim 1, it is characterized in that: described transmission mechanism is a worm-and-wheel gear, the turbine of described worm-and-wheel gear is connected with described rotating shaft, and the scroll bar of described worm-and-wheel gear is fixed on the described matrix.
3. the coating machine that can switch fast scraper according to claim 2, it is characterized in that: the scroll bar of described worm-and-wheel gear also is connected with a hand traverse dish.
4. the coating machine that can switch fast scraper according to claim 1, it is characterized in that: described runing rest comprises two rotation side plates, two rotation side plates connect by vertical riser, described rotation side plate is provided with the scraper installation position, described scraper is installed in the described scraper installation position, and described scraper is connected with described vertical riser by the scraper connecting rod.
5. the coating machine that can switch fast scraper according to claim 4, it is characterized in that: described scraper connecting rod is provided with distance adjustment screw thread rotating disk and binding thread rotating disk.
6. the coating machine that can switch fast scraper according to claim 1, it is characterized in that: described reservoir and a longitudinal driving mechanism with is connected transversal driving mechanism and is connected, it is mobile in the vertical direction that described longitudinal driving mechanism drives described reservoir, and described transversal driving mechanism drives described reservoir and moves in the horizontal direction.
7. the coating machine that can switch fast scraper according to claim 6, it is characterized in that: described longitudinal driving mechanism is a hydraulic jack, described transversal driving mechanism comprises a slide block, described slide block is connected with screw mandrel, described screw mandrel is connected with drive motors, and described reservoir is supported on the described slide block by described hydraulic jack.
8. the coating machine that can switch fast scraper according to claim 1 is characterized in that: a lateral edges of described reservoir stretches out and forms the edge that connects material.
9. the coating machine that can switch fast scraper according to claim 1, it is characterized in that: a side of described upper paint roller is provided with anti-splash guard.
10. the coating machine that can switch fast scraper according to claim 9 is characterized in that: the described upper paint roller direction inclination of the lower side direction of described anti-splash guard.
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| CN201310265282.3A CN103357537B (en) | 2013-06-28 | 2013-06-28 | Can quickly switch the coating machine of scraper |
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| CN201310265282.3A CN103357537B (en) | 2013-06-28 | 2013-06-28 | Can quickly switch the coating machine of scraper |
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| CN103357537A true CN103357537A (en) | 2013-10-23 |
| CN103357537B CN103357537B (en) | 2016-06-15 |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105944906A (en) * | 2016-06-20 | 2016-09-21 | 许昌中亚工业智能装备股份有限公司 | Automatic air blade coating machine |
| CN107694832A (en) * | 2017-11-13 | 2018-02-16 | 深圳市科晶智达科技有限公司 | Mechanism and coating machine for device coating module |
| CN107716203A (en) * | 2017-11-17 | 2018-02-23 | 江苏闳业机械股份有限公司 | A kind of difunctional scraper mechanism of compounding machine |
| CN107983583A (en) * | 2017-12-01 | 2018-05-04 | 常德金德新材料科技股份有限公司 | A kind of doctor blade device for being used to be coated with |
| CN110258047A (en) * | 2019-07-09 | 2019-09-20 | 宁波吉姆服饰有限公司 | A kind of printing and dyeing pre-treatment cloth rolls alkali equipment |
| CN112048941A (en) * | 2020-09-09 | 2020-12-08 | 天津市艺恩装饰材料有限公司 | Wallpaper scraping and coating mechanism for wallpaper production line |
| CN112337718A (en) * | 2020-09-29 | 2021-02-09 | 西安航天华阳机电装备有限公司 | Precision coating machine for rubber coated fabric |
| CN112757752A (en) * | 2021-01-06 | 2021-05-07 | 竺从力 | Preparation process of high polymer modified asphalt waterproof coiled material |
| CN115430565A (en) * | 2022-08-19 | 2022-12-06 | 浙江光储充能源科技有限公司 | Perovskite thin film preparation system based on perovskite solar cell and operation method |
| CN115870172A (en) * | 2023-02-16 | 2023-03-31 | 泰州衡川新能源材料科技有限公司 | Coating device and method for lithium ion battery diaphragm production |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105944906A (en) * | 2016-06-20 | 2016-09-21 | 许昌中亚工业智能装备股份有限公司 | Automatic air blade coating machine |
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| CN107694832A (en) * | 2017-11-13 | 2018-02-16 | 深圳市科晶智达科技有限公司 | Mechanism and coating machine for device coating module |
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| CN107716203A (en) * | 2017-11-17 | 2018-02-23 | 江苏闳业机械股份有限公司 | A kind of difunctional scraper mechanism of compounding machine |
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| CN107983583A (en) * | 2017-12-01 | 2018-05-04 | 常德金德新材料科技股份有限公司 | A kind of doctor blade device for being used to be coated with |
| CN110258047A (en) * | 2019-07-09 | 2019-09-20 | 宁波吉姆服饰有限公司 | A kind of printing and dyeing pre-treatment cloth rolls alkali equipment |
| CN112048941A (en) * | 2020-09-09 | 2020-12-08 | 天津市艺恩装饰材料有限公司 | Wallpaper scraping and coating mechanism for wallpaper production line |
| CN112337718A (en) * | 2020-09-29 | 2021-02-09 | 西安航天华阳机电装备有限公司 | Precision coating machine for rubber coated fabric |
| CN112337718B (en) * | 2020-09-29 | 2021-09-14 | 西安航天华阳机电装备有限公司 | Precision coating machine for rubber coated fabric |
| CN112757752A (en) * | 2021-01-06 | 2021-05-07 | 竺从力 | Preparation process of high polymer modified asphalt waterproof coiled material |
| CN115430565A (en) * | 2022-08-19 | 2022-12-06 | 浙江光储充能源科技有限公司 | Perovskite thin film preparation system based on perovskite solar cell and operation method |
| CN115430565B (en) * | 2022-08-19 | 2024-03-29 | 浙江光储充能源科技有限公司 | Perovskite thin film preparation system based on perovskite solar cell and operation method |
| CN115870172A (en) * | 2023-02-16 | 2023-03-31 | 泰州衡川新能源材料科技有限公司 | Coating device and method for lithium ion battery diaphragm production |
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| CN103357537B (en) | 2016-06-15 |
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Address after: 215000 1 1 Cao Feng Road, Xu Kou Town, Wuzhong District, Suzhou, Jiangsu. Patentee after: Suzhou New Guangyi Electronics Co.,Ltd. Address before: 215000 558 Hefeng Road, Xu Kou Town, Wuzhong District, Suzhou, Jiangsu Patentee before: SUZHOU XINGUANGYI ELECTRONICS Co.,Ltd. |