CN103357537B - Can quickly switch the coating machine of scraper - Google Patents
Can quickly switch the coating machine of scraper Download PDFInfo
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- CN103357537B CN103357537B CN201310265282.3A CN201310265282A CN103357537B CN 103357537 B CN103357537 B CN 103357537B CN 201310265282 A CN201310265282 A CN 201310265282A CN 103357537 B CN103357537 B CN 103357537B
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Abstract
The present invention provides a kind of coating machine that can quickly switch scraper, it at least includes: matrix, back flow roll, upper paint roller, liquid storing part, scraper installation portion, scraper installation portion includes a runing rest, runing rest is provided with a rotating shaft, rotating shaft is rotatably supported on two substrates of matrix, and runing rest is provided with scraper, and scraper is corresponding with back flow roll position, rotating shaft and a rotating mechanism connect, and rotating mechanism is rotated axle and rotates. The scraper of this coating machine is arranged on swivel mount, only swivel mount need to be rotated to an angle when changing scraper, so that it may make scraper away from back flow roll, thus can reserve abundant space to change scraper, make scraper change enhanced convenience, the replacing speed of scraper can be effectively improved. The advantages such as also to have masking liquid utilization ratio high for this coating machine simultaneously, can prevent masking liquid from splashing, and the uniformity of painting product transfer face is good.
Description
Technical field
The present invention relates to a kind of liquid coating device, particularly to a kind of coating machine that can quickly switch scraper.
Background technology
Occur in that first scraper type coating machine the 1950's. Hereafter scraper for coating machine technology obtains quick development. Difference according to charging equipment, scraper-type and scraper installation site, scraper for coating head is also classified into many kinds, such as hard sword knife type coater, drags blade knife type coater, soft sword knife type coater, fountain type feeding knife type coater, short resident knife type coater, Bill's knife type coater, scrapes roll coater, scraper roll coater etc. There is high speed coatability and the advantage of high-quality two aspect because of knife type coater, so it is always up producing main force's coating apparatus of various coated articles so far.
At present, a kind of coating machine that on market, purposes is wider is FN knife type coater, as described in Figure 1. It is made up of the upper paint roller B of back flow roll A and back flow roll bottom, and the upper paint roller B of bottom is immersed in the reservoir C of its underpart, by the rotation of upper paint roller B, by clearance between roll, masking liquid is carried to product surface to be coated, then passes through scraper D and controls coating thickness. Although its coating efficiency and coating quality are higher, but FN knife type coater is in operation and there is also problems with:
1. passing through the coating behind roller gap due to pressure dramatic drop-off thus splashing out, causing coating to reduce toward transfer efficiency on product to be coated, and having upset the uniformity of transfer face.
2. often needing to change scraper at coating different product, as board-like scraper blade type is just divided into sticker type, square opening shape, raindrop type, J blade type, semicircle, funny blade type, selenodont, crotch shape etc., different scrapers has adaptability more preferably for different masking liquids. It addition, for or because when there is the bad phenomenon that scraper factor causes in coated face, it is also desirable to changing in time, changing due to FN scraper needs shutdown operation, and changes cumbersome, takes time and effort, and can affect whole production efficiency.
3. the spacing going up paint roller and reservoir is fixed, needing in reservoir to put into has enough masking liquids to be brought on product surface to be coated more than paint roller on the masking liquid guarantee of coating weight when rotating, thus cause coating when completing, reservoir also has excessive masking liquid, wasting phenomenon ratio is more serious, virtually increase the production cost of coated articles, be also unfavorable for the energy-saving and emission-reduction that country advocates.
4.After completing when coating, it is necessary to quickly during cleaning reservoir, owing to reservoir in the bottom of upper paint roller and is close to paint roller, just seem extremely not when reservoir is cleared up by needs.
Summary of the invention
The shortcoming of prior art in view of the above, it is an object of the invention to provide a kind of dependable performance, the coating machine that easy to operate, scraper easy switching, masking liquid utilization rate height, reservoir are easy to clean.
For achieving the above object and other relevant purposes, the present invention provides a kind of coating machine that can quickly switch scraper, and it at least includes: matrix, and described matrix includes two pieces of relative substrates in position, and described substrate is connected by connecting plate; Back flow roll, described back flow roll is rotatably installed on described matrix; Upper paint roller, described upper paint roller is rotatably installed on described matrix, and described upper paint roller is positioned at below described back flow roll, is provided with gap between described upper paint roller and described back flow roll; Liquid storing part, described liquid storing part includes a reservoir, and the lower portion of described upper paint roller is in described reservoir; Scraper installation portion, described scraper installation portion includes a runing rest, described runing rest is provided with a rotating shaft, described rotating shaft is rotatably supported on two substrates of described matrix, described runing rest is provided with scraper, described scraper is corresponding with described back flow roll position, and described rotating shaft and a rotating mechanism connect, and described rotating mechanism drives described rotating shaft to rotate.
Preferably, described drive mechanism is a worm-and-wheel gear, and the turbine of described worm-and-wheel gear is connected with described rotating shaft, and the scroll bar of described worm-and-wheel gear is fixing on the matrix.
Preferably, the scroll bar of described worm-and-wheel gear is also connected with a hand traverse dish.
Preferably, described runing rest includes two and rotates side plate, and two are rotated side plate and connected by longitudinal riser, and described rotation side plate is provided with scraper installation position, described scraper is arranged in described scraper installation position, and described scraper is connected with described longitudinal riser by scraper connecting rod.
Preferably, described scraper connecting rod is provided with distance and regulates screw thread rotating disk and fastening screw thread rotating disk.
Preferably, described reservoir and a longitudinal driving mechanism and a transversal driving mechanism connect, and described longitudinal driving mechanism drives described reservoir to move in the vertical direction, and described transversal driving mechanism drives described reservoir to move in the horizontal direction.
Preferably, described longitudinal driving mechanism is a hydraulic jack, and described transversal driving mechanism includes a slide block, and described slide block is connected with screw mandrel, and described screw mandrel is connected with drive motor, and described reservoir is supported on described slide block by described hydraulic jack.
Preferably, a lateral edges of described reservoir stretch out formation splicing edge.
Preferably, the side of described upper paint roller is provided with anti-splashing baffle plate.
Preferably, the lower lateral described upper paint roller direction of described anti-splashing baffle plate tilts.
As mentioned above, the coating machine that can quickly switch scraper of the present invention has the advantages that the scraper of this coating machine is arranged on swivel mount, only swivel mount need to be rotated to an angle when changing scraper, scraper just can be made away from back flow roll, thus can reserve abundant space to change scraper, make scraper change enhanced convenience, the replacing speed of scraper can be effectively improved. The advantages such as also to have masking liquid utilization ratio high for this coating machine simultaneously, can prevent masking liquid from splashing, and the uniformity of painting product transfer face is good.
Accompanying drawing explanation
Fig. 1 is the FN knife type coater schematic diagram of prior art.
Fig. 2 is the coating machine three dimensional structure schematic diagram of the embodiment of the present invention.
Fig. 3 is the three dimensional structure schematic diagram at another visual angle of the embodiment of the present invention.
Fig. 4 is another visual angle three dimensional structure schematic diagram of the embodiment of the present invention.
Fig. 5 is the three dimensional structure schematic diagram of embodiment of the present invention scraper installation portion.
Fig. 6 is the three dimensional structure schematic diagram of embodiment of the present invention reservoir.
Fig. 7 is the planar structure schematic diagram of the embodiment of the present invention.
Element numbers explanation
1-substrate; 2-connecting plate; 3-scraper installation portion; 311-rotating shaft; 312-rotates side plate; 313-scraper installation position; 314-scraper; 315-Y type scraper connecting rod; 316-fastens screw thread rotating disk; 317-distance regulates screw thread rotating disk; 318-longitudinal direction riser; The hand rotating disk of 321-; 322-worm screw pedestal; 323-worm-and-wheel gear; 324-adjusting knob; 4-back flow roll; 41-back flow roll pedestal; The upper paint roller of 5-; 51-motor; 52-small belt pulley; 53-big belt pulley; 54-belt; 6-liquid storing part; 61-guide rail; 62-screw mandrel; 63-slide block; 64-drive motor; 65-hydraulic jack; 66-guide rail base; 67-reservoir; 671-splicing edge; 68-screw mandrel pedestal; 69-motor base; 7-feed tension regulates axle; 8-feed tension regulates axle; 9-discharging tension adjustment axle; 10-feed tension regulates axle pedestal; 11-input and output material tension adjustment axle pedestal; 12-masking liquid charging aperture; 13-draw-in groove; 14-anti-splashing baffle plate.
Detailed description of the invention
By particular specific embodiment, embodiments of the present invention being described below, those skilled in the art the content disclosed by this specification can understand other advantages and effect of the present invention easily.
Refer to Fig. 1 to Fig. 7. Notice, the structure of this specification institute accompanying drawings depicted, ratio, size etc., all only in order to coordinate the disclosed content of description, understand for those skilled in the art and read, it is not limited to the enforceable qualifications of the present invention, therefore do not have technical essential meaning, the adjustment of the modification of any structure, the change of proportionate relationship or size, under not affecting effect that the present invention can be generated by and the purpose that can reach, all should still drop on disclosed technology contents and obtain in the scope that can contain. Simultaneously, in this specification cited as " on ", D score, "left", "right", " centre " and " one " etc. term, it is merely convenient to understanding of narration, and it is not used to limit the enforceable scope of the present invention, the change of its relativeness or adjustment, changing under technology contents without essence, when being also considered as the enforceable category of the present invention.
As shown in Fig. 2,3,4,7, the present invention provides a kind of coating machine that can quickly switch scraper, and this coating machine includes a matrix, and matrix is made up of two pieces of substrates being oppositely arranged 1, is connected by connecting plate 2 between two substrates 1. Matrix is provided with back flow roll 4, and back flow roll 4 is arranged on the back flow roll pedestal 41 of matrix, and back flow roll 4 is rotatable. Being connected with on one paint roller 5 at back flow roll 4, upper paint roller 5 is rotatably installed on back flow roll 4, is provided with gap between upper paint roller 5 and back flow roll 4. One end of upper paint roller 5 is connected with small belt pulley 52, and small belt pulley 52 is connected with big belt pulley 53 by belt 54, and big belt pulley 53 is connected with motor 51, upper paint roller 5 can be driven to rotate by motor 51.
The side of back flow roll 4 is provided with scraper installation portion 3, and scraper installation portion 3 includes a runing rest, and runing rest is provided with a rotating shaft 311, and the two ends of rotating shaft 311 are pivotally supported on two substrates 1, support can be rotated by rotating shaft 311 and rotate.Runing rest includes two and rotates side plates 312, and two are rotated side plates 312 and connected by two longitudinal risers 318, and rotating shaft 311 is between two longitudinal risers 318 and parallel with longitudinal riser 318. Rotating side plate 312 and be provided with scraper installation position 313, scraper 314 is arranged in scraper installation position 313, and scraper 314 is connected with longitudinal riser 318 by Y type scraper connecting rod 315. Minimum installation two panels scraper 314 on runing rest, two panels scraper 314 lays respectively at the both sides of rotating shaft 311, so when the scraper of side goes wrong, rotating shaft 311 can rotate 180 ° of scrapers using opposite side. The position of scraper 314 is corresponding with the position of back flow roll 4. When high speed rotating is coated with, so that the coating uniform on coated articles surface does not produce to jump stricture of vagina, scraper 314 is maintained between 18 °～25 ° with the angle between the tangent line of back flow roll 4 contact. If angle is too big, the microgranule mixed in masking liquid or other impurity can cause the vibrations of the trace of scraper or beat, thus causing the uneven of coating weight, and causes the problem that coating weight difference is big. Additionally too big angle also easy damaged doctor edge, the life-span for scraper 314 produces impact.
Rotating shaft 311 is connected with a drive mechanism, and this drive mechanism can be rotated axle 311 and rotate. As shown in Figure 5 as a kind of optimal way, drive mechanism can be selected for worm-and-wheel gear 323, wherein the turbine of worm-and-wheel gear 323 and rotating shaft 311 are fixedly and coaxially connected, the scroll bar two ends of worm-and-wheel gear 323 are fixed on the substrate 1 of matrix side by worm screw pedestal 322, one of them worm screw pedestal 322 is additionally provided with adjusting knob 324, its effect be fixing worm screw with prevent worm screw need not rotationally time rotate, after doctor position is fixing, if worm screw words rotationally can affect the position of scraper. Rotating in order to convenient, worm screw is also connected with a hand traverse dish 321, worm screw can be driven to rotate by rotating hand rotating disk 321, and then drives turbine and rotating shaft 311 to rotate, the thus distance between adjustable blade 314 and back flow roll 4. When scraper changed by needs, only swivel mount need to be rotated to an angle by rotating hand rotating disk 321, so that it may make scraper 314 away from back flow roll 4, thus can reserve abundant space to change scraper, make scraper change enhanced convenience, the replacing speed of scraper can be effectively improved.
Y type scraper connecting rod 315 is provided with distance and regulates screw thread rotating disk 317, regulates screw thread rotating disk 317 by distance and can regulate the distance size between scraper 314 and back flow roll 4 by trace, and Y type scraper connecting rod 315 is threadeded with longitudinal riser 318. After the distance between scraper 314 and back flow roll 4 regulates, in order to prevent the changing of the relative positions of scraper 314 position, fastening screw thread rotating disk 316 can be set in Y type scraper connecting rod 315.
Being connected with a liquid storing part 6 in upper paint roller 5, liquid storing part 6 includes a reservoir 67, and the lower half of upper paint roller 5 can be immersed in reservoir 67. Reservoir 67 is connected with a longitudinal driving mechanism and a transversal driving mechanism, and longitudinal driving mechanism drives reservoir to move in the vertical direction, and transversal driving mechanism drives described reservoir to move in the horizontal direction. As a kind of optimal way, longitudinal driving mechanism is a hydraulic jack 65, and transversal driving mechanism includes a slide block 63, and slide block 63 is connected with screw mandrel 62, and slide block 63 is provided with the nut coordinated with screw mandrel 62. Screw mandrel 62 is connected with drive motor 64, and reservoir 67 is supported on slide block 63 by hydraulic jack 65.In order to facilitate slide block 63 to slide, slide block 63 is arranged on guide rail 61, and guide rail 61 is connected with matrix by guide rail base 66. Drive motor 64 is fixed on matrix by motor base 69, and screw mandrel 62 is fixed on matrix by screw mandrel pedestal 68.
When the coated articles on coating machine completes by coating, start hydraulic jack 65 by reservoir 67 slowly lifting so that upper paint roller 5 contacts with reservoir 67 masking liquid as far as possible, so can reach to save the purpose of masking liquid. After coating completes, hydraulic jack 65 is made to decline reservoir 67, then restarting drive motor 64 drives screw mandrel 62 to rotate, make reservoir slide block 63 horizontal direction coordinated with screw mandrel 62 be moved applicable position from upper paint roller 5 bottom, so can easy cleaning reservoir 67 or give reservoir 67 lay packing paper.
As shown in Figure 6, a lateral edges of reservoir 67 stretches out formation splicing along 671, so can just catch the unnecessary coating scraped from scraper 314.
The side of upper paint roller 5 is provided with anti-splashing baffle plate 14, and the direction of anti-splashing baffle plate 14 times paint roller 5 on the side tilts, and the two ends of anti-splashing baffle plate 14 are stuck in the draw-in groove 13 of two substrates 1. Anti-splashing baffle plate 14 can prevent masking liquid from splashing, and can be back in reservoir 67 by the inclination of plate by the masking liquid being bonded on anti-splashing baffle plate 14 by the masking liquid splashed out simultaneously, while ensureing the uniformity of product transfer face to be coated, also ensure that the utilization rate of masking liquid.
The tension adjustment axle being additionally provided with its tension adjustment effect on this coating machine is regulated axle 7 by feed tension, feed tension regulates axle 8, discharging tension adjustment axle 9. Feed tension regulates axle 7 and is fixed on matrix by feed tension adjustment axle pedestal 10, and discharging tension adjustment axle 9, feed tension are regulated axle 8 and be fixed on matrix by input and output material tension adjustment axle pedestal 11. The side substrate of matrix is additionally provided with masking liquid charging aperture 12, can to filling masking liquid in reservoir 67 by masking liquid charging aperture 12.
The scraper of this coating machine is arranged on swivel mount, only swivel mount need to be rotated to an angle when changing scraper, so that it may make scraper away from back flow roll, thus can reserve abundant space to change scraper, make scraper change enhanced convenience, the replacing speed of scraper can be effectively improved. The advantages such as also to have masking liquid utilization ratio high for this coating machine simultaneously, can prevent masking liquid from splashing, and the uniformity of painting product transfer face is good. So, the present invention effectively overcomes various shortcoming of the prior art and has high industrial utilization.
Above-described embodiment is illustrative principles of the invention and effect thereof only, not for the restriction present invention. Above-described embodiment all under the spirit and category of the present invention, can be modified or change by any those skilled in the art. Therefore, art has usually intellectual such as modifying without departing from all equivalences completed under disclosed spirit and technological thought or change, must be contained by the claim of the present invention.
Claims (9)
1. the coating machine that can quickly switch scraper, it is characterised in that it at least includes:
Matrix, described matrix includes two pieces of relative substrates in position, and described substrate is connected by connecting plate;
Back flow roll, described back flow roll is rotatably installed on described matrix;
Upper paint roller, described upper paint roller is rotatably installed on described matrix, and described upper paint roller is positioned at below described back flow roll, is provided with gap between described upper paint roller and described back flow roll;
Liquid storing part, described liquid storing part includes a reservoir, and the lower portion of described upper paint roller is in described reservoir;
Scraper installation portion, described scraper installation portion includes a runing rest, described runing rest is provided with a rotating shaft, described rotating shaft is rotatably supported on two substrates of described matrix, described runing rest is provided with scraper, described scraper is corresponding with described back flow roll position, and described rotating shaft and a rotating mechanism connect, and described rotating mechanism drives described rotating shaft to rotate;
Described runing rest includes two and rotates side plate, two are rotated side plate and are connected by longitudinal riser, described rotation side plate is provided with scraper installation position, and described scraper is arranged in described scraper installation position, and described scraper is connected with described longitudinal riser by scraper connecting rod.
2. the coating machine that can quickly switch scraper according to claim 1, it is characterized in that: described rotating mechanism is a worm-and-wheel gear, the worm gear of described worm-and-wheel gear is connected with described rotating shaft, and the worm screw of described worm-and-wheel gear is fixing on the matrix.
3. the coating machine that can quickly switch scraper according to claim 2, it is characterised in that: the worm screw of described worm-and-wheel gear is also connected with a hand traverse dish.
4. the coating machine that can quickly switch scraper according to claim 1, it is characterised in that: described scraper connecting rod is provided with distance and regulates screw thread rotating disk and fastening screw thread rotating disk.
5. the coating machine that can quickly switch scraper according to claim 1, it is characterized in that: described reservoir and a longitudinal driving mechanism and a transversal driving mechanism connect, described longitudinal driving mechanism drives described reservoir to move in the vertical direction, and described transversal driving mechanism drives described reservoir to move in the horizontal direction.
6. the coating machine that can quickly switch scraper according to claim 5, it is characterized in that: described longitudinal driving mechanism is a hydraulic jack, described transversal driving mechanism includes a slide block, described slide block is connected with screw mandrel, described screw mandrel is connected with drive motor, and described reservoir is supported on described slide block by described hydraulic jack.
7. the coating machine that can quickly switch scraper according to claim 1, it is characterised in that: a lateral edges of described reservoir stretches out and forms splicing edge.
8. the coating machine that can quickly switch scraper according to claim 1, it is characterised in that: the side of described upper paint roller is provided with anti-splashing baffle plate.
9. the coating machine that can quickly switch scraper according to claim 8, it is characterised in that: the lower lateral described upper paint roller direction of described anti-splashing baffle plate tilts.
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| CN201310265282.3A CN103357537B (en) | 2013-06-28 | 2013-06-28 | Can quickly switch the coating machine of scraper |
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| CN201310265282.3A CN103357537B (en) | 2013-06-28 | 2013-06-28 | Can quickly switch the coating machine of scraper |
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| CN103357537B true CN103357537B (en) | 2016-06-15 |
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| CN105944906B (en) * | 2016-06-20 | 2018-02-27 | 许昌中亚工业智能装备股份有限公司 | A kind of automatic air knife type coater |
| CN107694832B (en) * | 2017-11-13 | 2023-04-25 | 深圳市科晶智达科技有限公司 | Coating machine |
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| CN107983583B (en) * | 2017-12-01 | 2020-11-06 | 常德金德新材料科技股份有限公司 | Scraper device for coating |
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| CN115430565B (en) * | 2022-08-19 | 2024-03-29 | 浙江光储充能源科技有限公司 | Perovskite thin film preparation system based on perovskite solar cell and operation method |
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| CN2566947Y (en) * | 2002-09-19 | 2003-08-20 | 汕头市远东轻化装备公司 | Blade, mechanism with multiple regulation functions |
| CN201913045U (en) * | 2011-02-16 | 2011-08-03 | 西安一成机械设备有限公司 | Coating device |
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| CN203400819U (en) * | 2013-06-28 | 2014-01-22 | 苏州市新广益电子有限公司 | Coating machine capable of quickly exchanging scrapper |
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Address after: 215000 1 1 Cao Feng Road, Xu Kou Town, Wuzhong District, Suzhou, Jiangsu. Patentee after: Suzhou New Guangyi Electronics Co.,Ltd. Address before: 215000 558 Hefeng Road, Xu Kou Town, Wuzhong District, Suzhou, Jiangsu Patentee before: SUZHOU XINGUANGYI ELECTRONICS Co.,Ltd. |
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