CN103355393B - A kind of production method of restoring natural casing - Google Patents
A kind of production method of restoring natural casing Download PDFInfo
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- CN103355393B CN103355393B CN201310321615.XA CN201310321615A CN103355393B CN 103355393 B CN103355393 B CN 103355393B CN 201310321615 A CN201310321615 A CN 201310321615A CN 103355393 B CN103355393 B CN 103355393B
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- Prior art keywords
- casing
- natural
- useless time
- production method
- thing
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000001035 drying Methods 0.000 claims abstract description 6
- 239000002994 raw material Substances 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims abstract description 5
- 238000011084 recovery Methods 0.000 claims abstract description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 24
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 18
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 14
- 239000002002 slurry Substances 0.000 claims description 10
- 239000007921 spray Substances 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 210000000936 intestine Anatomy 0.000 claims description 8
- 235000011187 glycerol Nutrition 0.000 claims description 7
- CHHHXKFHOYLYRE-UHFFFAOYSA-M 2,4-Hexadienoic acid, potassium salt (1:1), (2E,4E)- Chemical compound [K+].CC=CC=CC([O-])=O CHHHXKFHOYLYRE-UHFFFAOYSA-M 0.000 claims description 5
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 229940069338 potassium sorbate Drugs 0.000 claims description 5
- 235000010241 potassium sorbate Nutrition 0.000 claims description 5
- 239000004302 potassium sorbate Substances 0.000 claims description 5
- 238000004804 winding Methods 0.000 claims description 5
- 241001494479 Pecora Species 0.000 claims description 3
- 235000015278 beef Nutrition 0.000 claims description 3
- 230000007935 neutral effect Effects 0.000 claims description 2
- 229920006395 saturated elastomer Polymers 0.000 claims description 2
- 235000002639 sodium chloride Nutrition 0.000 claims description 2
- 239000011780 sodium chloride Substances 0.000 claims description 2
- 238000007711 solidification Methods 0.000 claims description 2
- 230000008023 solidification Effects 0.000 claims description 2
- 238000005406 washing Methods 0.000 claims description 2
- 235000013580 sausages Nutrition 0.000 abstract description 10
- 230000008901 benefit Effects 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 3
- 208000006735 Periostitis Diseases 0.000 abstract 1
- 210000003460 periosteum Anatomy 0.000 abstract 1
- 238000007493 shaping process Methods 0.000 abstract 1
- 239000000796 flavoring agent Substances 0.000 description 2
- 235000019634 flavors Nutrition 0.000 description 2
- 230000000050 nutritive effect Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 235000015111 chews Nutrition 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 244000144977 poultry Species 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Processing Of Meat And Fish (AREA)
Abstract
The present invention relates to casing production technology, particularly disclose a kind of production method of restoring natural casing.The production method of this recovery natural casing for raw material, through pretreatment, rubbing, plasticising, shaping, fixing, anticorrosion, drying and other steps, produces the casing obtaining continuous seamless periosteum shape with useless time natural casing.Present invention process is simple, with low cost, greatly can improve the production efficiency of sausage, reduces the production cost of cooked product, for sausage factory brings abundant benefit return to have significant Social and economic benef.
Description
(1) technical field
The present invention relates to casing production technology, particularly a kind of production method of restoring natural casing.
(2) background technology
Casing is the raw material of packaging sausage fillings, can be divided into natural casing and artificial casing; Hog intestine, sheep casing and beef casing three class is not divided into by poultry.Natural casing is the earliest by a kind of casing used, and is traditional sausage packaging material, is characterized in having edibility, steam breathability, crisp taste and the adherence to meat stuffing; Meanwhile, the natural casing inherently carnivorous fiber of pure natural is formed, and combines together with packaging sausage goods, environmental protection.
Because living standard improves, sausage market is fast-developing, drives casing demand simultaneously, and casing increases with the demand of annual 30%.Because natural casing limits by raw material, supply falls short of demand; At present, international, domestic casing product has larger insufficiency of supply-demand, state that product is in that supply falls short of demand always; Meanwhile, the annual useless time natural casing producing 43000 tons, the average price of natural casing is 1.16 ten thousand dollar per tonnes, means the waste having 49,880 ten thousand dollars every year.
Because the demand of casing constantly expands, the supply of natural casing far can not meet market demand, so various artificial casing arises at the historic moment.Artificial casing product have natural casing unexistently to twist together, can quantitatively, intestines footpath is homogeneous, can the advantage such as consecutive production, thus substantially increase the production efficiency of sausage, reduce the production cost of cooked product, for sausage factory brings abundant benefit return, but, artificial casing chew crisp and flavor, voluptuousness, nutritive value not as natural casing.
(3) summary of the invention
The present invention, in order to make up the deficiencies in the prior art, provides the production method of the recovery natural casing that a kind of technique is simple, production cost is low.
The present invention is achieved through the following technical solutions:
Restore a production method for natural casing, with natural useless time casing for raw material, comprise the steps:
(1) natural useless time casing is cleaned up rear segment, be cooled to 0-4 DEG C, rub in rotten shape thing, rubbing limit, limit adds citric acid, and adjust pH is 2-3, makes casing slurries be swelled into translucent thick thing, the liquid of falling disacidify, rinses to neutral with clear water;
(2) in casing slurries, add glycerine, under being placed in the environment of 0-4 DEG C, place more than 24h, then by there being compressed-air actuated shower nozzle to be sprayed into thin-walled tubular thing;
(3) to thin-walled tubular thing spray solidification agent 2-3 time, spray anticorrisive agent again after washing away curing agent, after 5-10 minute, wash away anticorrisive agent;
(4) thin-walled tubular thing is put into electrocaloric effect, in 50-80 DEG C, process 10-12 hour under relative humidity 50-60% environment, make casing water content be 10-20%, flatten and winding through machinery after drying, finally packed by up-coiler or cover contracting machine, obtain finished product.
The present invention utilizes useless time natural casing to be raw material, decrease the wasting of resources, achieve resource reutilization, the product obtained has the advantage of natural casing and artificial casing, overcome the shortcoming of natural casing and artificial casing simultaneously, have natural casing unexistently to twist together, can quantitatively, intestines footpath is homogeneous, can the advantage such as continuous seepage, what overcome artificial casing chews crisp and flavor, voluptuousness, nutritive value not as the shortcoming of natural casing.
More excellent scheme of the present invention is:
Described natural useless time casing is the one in natural useless time hog intestine, natural useless time sheep casing and natural useless time beef casing.
In step (1), the mass concentration of citric acid is 10%.
In step (2), the mass concentration of glycerine is 5-10%.
In step (3), curing agent is saturated aqueous common salt, the potassium sorbate of anticorrisive agent to be mass concentration be 0.1-0.2%.
Present invention process is simple, with low cost, greatly can improve the production efficiency of sausage, reduces the production cost of cooked product, for sausage factory brings abundant benefit return to have significant Social and economic benef.
(4) detailed description of the invention
Embodiment 1: a kind of production method of restoring natural casing, adopts following steps:
Natural useless time hog intestine 100KG is cleaned up, is cut into the section of 1 cm.
Clean casing is cooled to 0 DEG C, rubs into rotten shape thing; Rubbing limit, limit adds citric acid, and PH is adjusted to 2, and slurries are swelled into translucent thick thing.The liquid of falling disacidify.Be washed till PH7 with clear water, in slurries, add 5% glycerine to increase film forming; By there being compressed-air actuated shower nozzle to be sprayed into thin-walled tubular thing after rotten shape thing 0 DEG C of freezer is placed 24 hours, with curing agent saturated common salt Water spray 2 times, wash away curing agent, spray anticorrisive agent 0.1% potassium sorbate, washed away anticorrisive agent after 5 minutes.Tubulose casing is put into electrocaloric effect, temperature 50 C, relative humidity 50%, 10 hours.Flatten and winding through machinery after drying, finally by up-coiler or cover contracting machine, be packaged to be finished product.
Embodiment 2: a kind of production method of restoring natural casing, adopts following steps:
Natural useless time hog intestine 150KG is cleaned up, is cut into the section of 1 cm.
Clean casing is cooled to 0 DEG C, rubs into rotten shape thing.Rubbing limit, limit adds citric acid, and PH is adjusted to 3, and slurries are swelled into translucent thick thing.The liquid of falling disacidify.Be washed till PH7 with clear water, in slurries, add 8% glycerine to increase film forming; By there being compressed-air actuated shower nozzle to be sprayed into thin-walled tubular thing after rotten shape thing Cool Room 4 DEG C is placed 24 hours, with curing agent saturated common salt Water spray 3 times, wash away curing agent, spray anticorrisive agent 0.2% potassium sorbate, washed away anticorrisive agent after 6 minutes.Tubulose casing is put into electrocaloric effect, temperature 60 C, relative humidity 60%, 11 hours.Flatten and winding through machinery after drying, finally by up-coiler or cover contracting machine, be packaged to be finished product.
Embodiment 3: a kind of production method of restoring natural casing, adopts following steps:
Natural useless time hog intestine 120KG is cleaned up, is cut into the section of 1 cm.
Clean casing is cooled to 4 DEG C, rubs into rotten shape thing.Rubbing limit, limit adds citric acid, and PH is adjusted to 2.5, and slurries are swelled into translucent thick thing.The liquid of falling disacidify.Be washed till PH7 with clear water, in slurries, add 6% glycerine to increase film forming; By there being compressed-air actuated shower nozzle to be sprayed into thin-walled tubular thing after rotten shape thing Cool Room 4 DEG C is placed 24 hours, with curing agent saturated common salt Water spray 3 times, wash away curing agent, spray anticorrisive agent 0.1% potassium sorbate, washed away anticorrisive agent after 8 minutes.Tubulose casing is put into electrocaloric effect, temperature 80 DEG C, relative humidity 60%, 10 hours.Flatten and winding through machinery after drying, finally by up-coiler or cover contracting machine, be packaged to be finished product.
Claims (2)
1. one kind is restored the production method of natural casing, with natural useless time casing for raw material, it is characterized by, comprise the steps: that natural useless time casing is cleaned up rear segment by (1), be cooled to 0-4 DEG C, rub in rotten shape thing, rubbing limit, limit adds the citric acid that mass concentration is 10%, and adjust pH is 2-3, makes casing slurries be swelled into translucent thick thing, the liquid of falling disacidify, rinses to neutral with clear water; (2) in casing slurries, add glycerine, under being placed in the environment of 0-4 DEG C, place more than 24h, then by there being compressed-air actuated shower nozzle to be sprayed into thin-walled tubular thing; (3) to thin-walled tubular thing spray solidification agent 2-3 time, spray anticorrisive agent again after washing away curing agent, after 5-10 minute, wash away anticorrisive agent; Curing agent is saturated aqueous common salt, the potassium sorbate of anticorrisive agent to be mass concentration be 0.1-0.2%; (4) thin-walled tubular thing is put into electrocaloric effect, in 50-80 DEG C, process 10-12 hour under relative humidity 50-60% environment, make casing water content be 10-20%, flatten and winding through machinery after drying, finally packed by up-coiler or cover contracting machine, obtain finished product; Described natural useless time casing is the one in natural useless time hog intestine, natural useless time sheep casing and natural useless time beef casing.
2. the production method of recovery natural casing according to claim 1, is characterized in that: in step (2), and the mass concentration of glycerine is 5-10%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201310321615.XA CN103355393B (en) | 2013-07-29 | 2013-07-29 | A kind of production method of restoring natural casing |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310321615.XA CN103355393B (en) | 2013-07-29 | 2013-07-29 | A kind of production method of restoring natural casing |
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| CN103355393A CN103355393A (en) | 2013-10-23 |
| CN103355393B true CN103355393B (en) | 2015-11-18 |
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| CN201310321615.XA Active CN103355393B (en) | 2013-07-29 | 2013-07-29 | A kind of production method of restoring natural casing |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104115913B (en) * | 2014-06-26 | 2016-08-24 | 广元市海天实业有限责任公司 | A kind of method of attachment of natural casing |
| CN110946244B (en) * | 2019-12-07 | 2023-06-13 | 重庆汇光饲料有限公司 | Orange sausage and processing method thereof |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1127594A (en) * | 1995-11-08 | 1996-07-31 | 梧州市蛋白肠衣厂 | Collagent casing for sausages and its producing method |
| US5736087A (en) * | 1996-10-30 | 1998-04-07 | Alfacel S.A. | Method for finishing of sausage casings |
| CN1337179A (en) * | 2001-09-03 | 2002-02-27 | 苗文忠 | Edible porous artificial sausage casing of collagenous fiber and its production process |
| CN1732785A (en) * | 2005-09-01 | 2006-02-15 | 张桥 | Protein casing foil and its production method |
| CN101073375A (en) * | 2006-06-12 | 2007-11-21 | 柳州市宏升胶原蛋白肠衣有限公司 | Production of edible artificial sausages coating by enzymolytic collagen protein fibre |
| WO2008087036A1 (en) * | 2007-01-18 | 2008-07-24 | World Pac International Ag | Process for producing a natural gut casing |
| CN101461544A (en) * | 2009-01-14 | 2009-06-24 | 黄华照 | Collagen protein sausage casing produced from gelatinization skin material and method for producing the same |
| CN102742862A (en) * | 2012-06-21 | 2012-10-24 | 邯郸帝科肠衣有限公司 | Edible collagen casing and production method thereof |
| CN102907487A (en) * | 2012-09-29 | 2013-02-06 | 佛山市高明区德福隆生物科技有限公司 | Collagen casing forming method |
-
2013
- 2013-07-29 CN CN201310321615.XA patent/CN103355393B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1127594A (en) * | 1995-11-08 | 1996-07-31 | 梧州市蛋白肠衣厂 | Collagent casing for sausages and its producing method |
| US5736087A (en) * | 1996-10-30 | 1998-04-07 | Alfacel S.A. | Method for finishing of sausage casings |
| CN1337179A (en) * | 2001-09-03 | 2002-02-27 | 苗文忠 | Edible porous artificial sausage casing of collagenous fiber and its production process |
| CN1732785A (en) * | 2005-09-01 | 2006-02-15 | 张桥 | Protein casing foil and its production method |
| CN101073375A (en) * | 2006-06-12 | 2007-11-21 | 柳州市宏升胶原蛋白肠衣有限公司 | Production of edible artificial sausages coating by enzymolytic collagen protein fibre |
| WO2008087036A1 (en) * | 2007-01-18 | 2008-07-24 | World Pac International Ag | Process for producing a natural gut casing |
| CN101461544A (en) * | 2009-01-14 | 2009-06-24 | 黄华照 | Collagen protein sausage casing produced from gelatinization skin material and method for producing the same |
| CN102742862A (en) * | 2012-06-21 | 2012-10-24 | 邯郸帝科肠衣有限公司 | Edible collagen casing and production method thereof |
| CN102907487A (en) * | 2012-09-29 | 2013-02-06 | 佛山市高明区德福隆生物科技有限公司 | Collagen casing forming method |
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| CN103355393A (en) | 2013-10-23 |
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Address after: 274700 Yuncheng County Industrial Park in Heze, Shandong Patentee after: SHANDONG SHENLIAN BIOLOGICAL TECHNOLOGY Co.,Ltd. Patentee after: Shandong Shenlian Pharmaceutical Co.,Ltd. Patentee after: SHANDONG STANDARD TEST TECHNOLOGY CO.,LTD. Address before: 274700 Yuncheng County Industrial Park in Heze, Shandong Patentee before: SHANDONG SHENLIAN BIOLOGICAL TECHNOLOGY Co.,Ltd. Patentee before: SHANDONG SHEELIAN PHARMACEUTICAL CO.,LTD. Patentee before: SHANDONG STANDARD TEST TECHNOLOGY CO.,LTD. |
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