CN103343033A - Water-based complete-synthesis cutting liquid for steel grit die-casting aluminum material as well as preparation method and using method thereof - Google Patents
Water-based complete-synthesis cutting liquid for steel grit die-casting aluminum material as well as preparation method and using method thereof Download PDFInfo
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Abstract
The invention discloses water-based complete-synthesis cutting liquid for a steel grit die-casting aluminum material as well as a preparation method and a using method thereof. The cutting liquid comprises the following raw materials: a benzotriazole derivative agent, a non-ionic emulsifier, a water-based extreme-pressure lubricant, boric acid, glycerol, triethanolamine, a dicarboxylate-based composite antirust agent, an n-caprylic acid coupling agent, a hard water resistant agent, a defoaming agent and the balance of pure water, wherein the total amount is 100 percent. The cutting liquid prepared by the method can be used after being diluted by adding water according to the ratio of the cutting liquid to the water of 1:(10-30); the diluent has excellent lubricating property, antirust property and settling property, and has a good protective effect special for steel grit. All the indexes of the 5% diluent reach or exceed the related indexes of GB6144-2010. The cutting liquid has long service life, does not contain harmful substances such as formaldehyde and nitrite, reduces emission, avoids environmental pollution and saves economic cost.
Description
Technical field
The present invention relates to mechanical workout cutting fluid, preparation method and using method thereof, particularly a kind of steel sand die casting aluminium use fully synthetic cutting fluid, preparation method and using method thereof.
Background technology
Sandblast is with pressurized air sand directly to be sprayed to workpiece surface, utilizes the strong collision of sand, and Surface Flaw and dirt etc. are removed, the purpose that reaches cleaning and modify.In the current aluminium diecasting, all appearance requirement are strict, and sandblast is to use one aftertreatment technology the most widely.But the die casting aluminium after sandblast, when machining, with traditional water-based aluminium cutting fluid, blackout very easily appears in workpiece surface, and oxidative phenomenas such as obfuscation and long white hair cause product defective even scrap.Though in cutting fluid, add phosphoric acid ester aluminium protective material; can solve the oxidative phenomena of aluminium-plated sand die casting aluminium; but for the grit blasting aluminium; add phosphoric acid ester aluminium protective material, but do not have effect, use kerosene or low viscosity oiliness machining oil; can reach processing effect; but a large amount of leaning solvents that the follow-up cleaning of the volatilization of kerosene and oiliness machining oil consumes cause very big pollution to environment, are unfavorable for environmental protection.
Therefore, need a kind of novel cutting fluid to solve in the problem of oxidation and the problem of oxidation and water-based cutting fluid use of water-based cutting fluid to aluminium-plated sand die casting aluminium of water-based cutting fluid to grit blasting die casting aluminium, the aluminium bits are to the sticking problem on board surface.
Summary of the invention
In view of this, the object of the present invention is to provide a kind of steel sand die casting aluminium use fully synthetic cutting fluid, preparation method and using method thereof, solve in the problem of oxidation and the problem of oxidation and water-based cutting fluid use of water-based cutting fluid to aluminium-plated sand die casting aluminium of water-based cutting fluid to grit blasting die casting aluminium, the aluminium bits are to the sticking problem on board surface, and environmentally safe.
Steel sand die casting aluminium use fully synthetic cutting fluid of the present invention, the cutting fluid raw materials by weight comprises following component: derive agent 1-3%, nonionic emulsifying agent 2-5%, water-based extreme pressure lubricant 30-40%, boric acid 2-5%, glycerine 5-10%, trolamine 5-10%, dicarboxylate base complex rust-preventive agent 10-30%, n-caprylic acid coupler 5-10%, anti-hard water agent 0.5-1%, defoamer 0.05-0.1%, pure water surplus of 124 Triazole adds to 100%;
Described water-based extreme pressure lubricant raw material comprises that weight ratio is the distilled water of 2 times of the trolamine of 100:10:40 and dimeracid and four poly-ricinoleate esters and trolamines;
Further, the cutting fluid raw materials by weight comprises following component: derive agent 2%, nonionic emulsifying agent 3%, water-based extreme pressure lubricant 35%, boric acid 4%, glycerine 7%, trolamine 8%, dicarboxylate base complex rust-preventive agent 25%, n-caprylic acid coupler 8%, anti-hard water agent 0.8%, defoamer 0.1%, pure water surplus of 124 Triazole adds to 100%;
Described water-based extreme pressure lubricant raw material comprises that mass ratio is the distilled water of 2 times of the trolamine of 100:10:40 and dimeracid and four poly-ricinoleate esters and trolamines.
The present invention also discloses a kind of preparation method of steel sand die casting aluminium use fully synthetic cutting fluid, may further comprise the steps:
A. preparation preparation water-based extreme pressure lubricant: be to stir and be heated to 50-75 ℃ after the trolamine of 100:10:40 and dimeracid and four poly-ricinoleate esters mix to react to vitreous state with weight ratio, add the dissolved in distilled water of setting weight per-cent, obtain the water-based extreme pressure lubricant;
B. will stir and be heated to 105-118 ℃ after trolamine and the boric acid mixing by weight percentage, insulation is more than 1 hour, be cooled to again below 60 ℃, then by weight adding distilled water, water-based extreme pressure lubricant, glycerine successively, dicarboxylate base complex rust-preventive agent, n-caprylic acid coupler, 124 Triazole derivative, anti-hard water agent and nonionic emulsifying agent continue to be stirred to homogeneous transparent;
Further, among the step a, react to vitreous state stirring and be heated to 60 ℃ after trolamine and dimeracid and the four poly-ricinoleate esters mixing;
Further, among the step b, will stir and be heated to 110 ℃ after trolamine and the boric acid mixing.
The present invention also discloses a kind of using method of steel sand die casting aluminium use fully synthetic cutting fluid, and steel sand die casting aluminium use fully synthetic cutting fluid and water are pressed 1:10～30 dilution back uses;
Further, steel sand die casting aluminium use fully synthetic cutting fluid and water are pressed 1:20 dilution back use.
Beneficial effect of the present invention: use the special extreme pressure lubricant of environment-friendly type to substitute traditional synthetic ester, use environment-friendly type to disperse and sinking agent simultaneously, solved the lubricated aluminium bits that reach to the sticking problem on board surface; Adopt unique 124 Triazole derivative of use, non-ferrous metal and ferrous metal are had extraordinary provide protection, suppress the oxidation generation of sandblast aluminium, solved the technical barrier of grit blasting aluminium material oxidation; Operation site does not have disaster hidden-trouble, has no irritating odor, and working fluid is to skin toxicological harmless, non-stimulated, after machining, workpiece directly cleans with pure water, and cleansing power is good, and anti-freezing wadding performance is strong, be difficult for purifying Working environment, safety non-pollution at board surface adhesion aluminium bits.The cutting fluid that the present invention makes is converted water dilution back and is used, and water 1:10～30 dilutions in proportion uses, and diluent has excellent lubricating property, rustless property and settling property, particularly steel sand is had good provide protection.Every index of 5% diluent meets or exceeds the relevant index of GB6144-2010.This cutting fluid long service life does not contain objectionable impuritiess such as formaldehyde, nitrite, reduces discharging, can environment not polluted, and saves Financial cost simultaneously yet.
Embodiment
Weight is in the raw material among the following embodiment: weight percent * 100KG.
Embodiment one
The steel sand die casting aluminium use fully synthetic cutting fluid of present embodiment, the cutting fluid raw materials by weight comprises following component: derive agent 2%, nonionic emulsifying agent 3%, water-based extreme pressure lubricant 35%, boric acid 4%, glycerine 7%, trolamine 8%, dicarboxylate base complex rust-preventive agent 25%, n-caprylic acid coupler 8%, anti-hard water agent 0.8%, defoamer 0.1%, pure water surplus of 124 Triazole adds to 100%;
Described water-based extreme pressure lubricant raw material comprises that mass ratio is the distilled water of 2 times of the trolamine of 100:10:40 and dimeracid and four poly-ricinoleate esters and trolamines.
The preparation method of the steel sand die casting aluminium use fully synthetic cutting fluid of present embodiment may further comprise the steps:
A. preparation preparation water-based extreme pressure lubricant: be that the trolamine of 100:10:40 and dimeracid and four poly-ricinoleate esters join and stir and be heated to 60 ℃ after mixing in the electrically heated stainless steel cauldron of 1000L and react to vitreous state with weight ratio, the dissolved in distilled water that adds setting weight per-cent then obtains the water-based extreme pressure lubricant;
B. after mixing in trolamine and the boric acid adding 5000L electrically heated stainless steel cauldron, stir and be heated to 110 ℃ by weight percentage, be incubated 1.4 hours, be cooled to 55 ℃ again, then by weight adding distilled water, water-based extreme pressure lubricant, glycerine successively, dicarboxylate base complex rust-preventive agent, n-caprylic acid coupler, 124 Triazole derivative, anti-hard water agent and nonionic emulsifying agent continue to be stirred to homogeneous transparent; Obtain light-coloured transparent liquid; Various material additions are seen aforesaid weight percent.
The using method of the steel sand die casting aluminium use fully synthetic cutting fluid of present embodiment is pressed 1:20 dilution back use with steel sand die casting aluminium use fully synthetic cutting fluid and water.
The steel sand die casting aluminium use fully synthetic cutting fluid that present embodiment makes is converted water dilution back and is used, and diluent has excellent lubricating property, rustless property and settling property, particularly steel sand is had good provide protection.Every index of 5% diluent meets or exceeds the relevant index of GB6144-2010, and the steel sand die casting aluminium rust prevention during manufacture time of producing is more than 15 days; Concentrating the oil sump drain period is more than 1 year, and the unit oil sump drain period is more than 6 months.This cutting fluid long service life does not contain objectionable impuritiess such as formaldehyde, nitrite, reduces discharging, can environment not polluted, and saves Financial cost simultaneously yet.
Embodiment two
The steel sand die casting aluminium use fully synthetic cutting fluid of present embodiment, the cutting fluid raw materials by weight comprises following component: derive agent 1%, nonionic emulsifying agent 5%, water-based extreme pressure lubricant 30%, boric acid 5%, glycerine 5%, trolamine 10%, dicarboxylate base complex rust-preventive agent 10%, n-caprylic acid coupler 5%, anti-hard water agent 1%, defoamer 0.05%, pure water surplus of 124 Triazole adds to 100%;
Described water-based extreme pressure lubricant raw material comprises that mass ratio is the distilled water of 2 times of the trolamine of 100:10:40 and dimeracid and four poly-ricinoleate esters and trolamines.
The preparation method of the steel sand die casting aluminium use fully synthetic cutting fluid of present embodiment may further comprise the steps:
A. preparation preparation water-based extreme pressure lubricant: be that the trolamine of 100:10:40 and dimeracid and four poly-ricinoleate esters join and stir and be heated to 50 ℃ after mixing in the electrically heated stainless steel cauldron of 1000L and react to vitreous state with weight ratio, the dissolved in distilled water that adds setting weight per-cent then obtains the water-based extreme pressure lubricant;
B. after mixing in trolamine and the boric acid adding 5000L electrically heated stainless steel cauldron, stir and be heated to 105 ℃ by weight percentage, be incubated 1.2 hours, be cooled to 58 ℃ again, then by weight adding distilled water, water-based extreme pressure lubricant, glycerine successively, dicarboxylate base complex rust-preventive agent, n-caprylic acid coupler, 124 Triazole derivative, anti-hard water agent and nonionic emulsifying agent continue to be stirred to homogeneous transparent; Obtain light-coloured transparent liquid; Various material additions are seen aforesaid weight percent.
The using method of the steel sand die casting aluminium use fully synthetic cutting fluid of present embodiment is pressed 1:10 dilution back use with steel sand die casting aluminium use fully synthetic cutting fluid and water.
The steel sand die casting aluminium use fully synthetic cutting fluid that present embodiment makes is converted water dilution back and is used, and diluent has excellent lubricating property, rustless property and settling property, particularly steel sand is had good provide protection.Every index of 5% diluent meets or exceeds the relevant index of GB6144-2010, and the steel sand die casting aluminium rust prevention during manufacture time of producing is more than 7 days; Concentrating the oil sump drain period is more than 1 year, and the unit oil sump drain period is more than 6 months.This cutting fluid long service life does not contain objectionable impuritiess such as formaldehyde, nitrite, reduces discharging, can environment not polluted, and saves Financial cost simultaneously yet.
Embodiment three
The steel sand die casting aluminium use fully synthetic cutting fluid of present embodiment, the cutting fluid raw materials by weight comprises following component: derive agent 3%, nonionic emulsifying agent 2%, water-based extreme pressure lubricant 40%, boric acid 2%, glycerine 10%, trolamine 5%, dicarboxylate base complex rust-preventive agent 10%, n-caprylic acid coupler 10%, anti-hard water agent 0.5%, defoamer 0.1%, pure water surplus of 124 Triazole adds to 100%;
Described water-based extreme pressure lubricant raw material comprises that mass ratio is the distilled water of 2 times of the trolamine of 100:10:40 and dimeracid and four poly-ricinoleate esters and trolamines.
The preparation method of the steel sand die casting aluminium use fully synthetic cutting fluid of present embodiment may further comprise the steps:
A. preparation preparation water-based extreme pressure lubricant: be that the trolamine of 100:10:40 and dimeracid and four poly-ricinoleate esters join and stir and be heated to 75 ℃ after mixing in the electrically heated stainless steel cauldron of 1000L and react to vitreous state with weight ratio, the dissolved in distilled water that adds setting weight per-cent then obtains the water-based extreme pressure lubricant;
B. after mixing in trolamine and the boric acid adding 5000L electrically heated stainless steel cauldron, stir and be heated to 118 ℃ by weight percentage, be incubated 1.5 hours, be cooled to 52 ℃ again, then by weight adding distilled water, water-based extreme pressure lubricant, glycerine successively, dicarboxylate base complex rust-preventive agent, n-caprylic acid coupler, 124 Triazole derivative, anti-hard water agent and nonionic emulsifying agent continue to be stirred to homogeneous transparent; Obtain light-coloured transparent liquid; Various material additions are seen aforesaid weight percent.
The using method of the steel sand die casting aluminium use fully synthetic cutting fluid of present embodiment is pressed 1:30 dilution back use with steel sand die casting aluminium use fully synthetic cutting fluid and water.
The steel sand die casting aluminium use fully synthetic cutting fluid that present embodiment makes is converted water dilution back and is used, and diluent has excellent lubricating property, rustless property and settling property, particularly steel sand is had good provide protection.Every index of 5% diluent meets or exceeds the relevant index of GB6144-2010, and the steel sand die casting aluminium rust prevention during manufacture time of producing is more than 30 days; Concentrating the oil sump drain period is more than 1 year, and the unit oil sump drain period is more than 6 months.This cutting fluid long service life does not contain objectionable impuritiess such as formaldehyde, nitrite, reduces discharging, can environment not polluted, and saves Financial cost simultaneously yet.
Embodiment four
The steel sand die casting aluminium use fully synthetic cutting fluid of present embodiment, the cutting fluid raw materials by weight comprises following component: derive agent 2%, nonionic emulsifying agent 2%, water-based extreme pressure lubricant 35%, boric acid 2%, glycerine 7%, trolamine 5%, dicarboxylate base complex rust-preventive agent 25%, n-caprylic acid coupler 5%, anti-hard water agent 0.8%, defoamer 0.05%, pure water surplus of 124 Triazole adds to 100%;
Described water-based extreme pressure lubricant raw material comprises that mass ratio is the distilled water of 2 times of the trolamine of 100:10:40 and dimeracid and four poly-ricinoleate esters and trolamines.
The preparation method of the steel sand die casting aluminium use fully synthetic cutting fluid of present embodiment may further comprise the steps:
A. preparation preparation water-based extreme pressure lubricant: be that the trolamine of 100:10:40 and dimeracid and four poly-ricinoleate esters join and stir and be heated to 55 ℃ after mixing in the electrically heated stainless steel cauldron of 1000L and react to vitreous state with weight ratio, the dissolved in distilled water that adds setting weight per-cent then obtains the water-based extreme pressure lubricant;
B. after mixing in trolamine and the boric acid adding 5000L electrically heated stainless steel cauldron, stir and be heated to 108 ℃ by weight percentage, be incubated 1.8 hours, be cooled to 48 ℃ again, then by weight adding distilled water, water-based extreme pressure lubricant, glycerine successively, dicarboxylate base complex rust-preventive agent, n-caprylic acid coupler, 124 Triazole derivative, anti-hard water agent and nonionic emulsifying agent continue to be stirred to homogeneous transparent; Obtain light-coloured transparent liquid; Various material additions are seen aforesaid weight percent.
The using method of the steel sand die casting aluminium use fully synthetic cutting fluid of present embodiment is pressed 1:15 dilution back use with steel sand die casting aluminium use fully synthetic cutting fluid and water.
The steel sand die casting aluminium use fully synthetic cutting fluid that present embodiment makes is converted water dilution back and is used, and diluent has excellent lubricating property, rustless property and settling property, particularly steel sand is had good provide protection.Every index of 5% diluent meets or exceeds the relevant index of GB6144-2010, and the steel sand die casting aluminium rust prevention during manufacture time of producing is more than 10 days; Concentrating the oil sump drain period is more than 1 year, and the unit oil sump drain period is more than 6 months.This cutting fluid long service life does not contain objectionable impuritiess such as formaldehyde, nitrite, reduces discharging, can environment not polluted, and saves Financial cost simultaneously yet.
Embodiment five
The steel sand die casting aluminium use fully synthetic cutting fluid of present embodiment, the cutting fluid raw materials by weight comprises following component: derive agent 2.5%, nonionic emulsifying agent 5%, water-based extreme pressure lubricant 38%, boric acid 5%, glycerine 6%, trolamine 10%, dicarboxylate base complex rust-preventive agent 18%, n-caprylic acid coupler 10%, anti-hard water agent 0.6%, defoamer 0.1%, pure water surplus of 124 Triazole adds to 100%;
Described water-based extreme pressure lubricant raw material comprises that mass ratio is the distilled water of 2 times of the trolamine of 100:10:40 and dimeracid and four poly-ricinoleate esters and trolamines.
The preparation method of the steel sand die casting aluminium use fully synthetic cutting fluid of present embodiment may further comprise the steps:
A. preparation preparation water-based extreme pressure lubricant: be that the trolamine of 100:10:40 and dimeracid and four poly-ricinoleate esters join and stir and be heated to 65 ℃ after mixing in the electrically heated stainless steel cauldron of 1000L and react to vitreous state with weight ratio, the dissolved in distilled water that adds setting weight per-cent then obtains the water-based extreme pressure lubricant;
B. after mixing in trolamine and the boric acid adding 5000L electrically heated stainless steel cauldron, stir and be heated to 112 ℃ by weight percentage, be incubated 2 hours, be cooled to 45 ℃ again, then by weight adding distilled water, water-based extreme pressure lubricant, glycerine successively, dicarboxylate base complex rust-preventive agent, n-caprylic acid coupler, 124 Triazole derivative, anti-hard water agent and nonionic emulsifying agent continue to be stirred to homogeneous transparent; Obtain light-coloured transparent liquid; Various material additions are seen aforesaid weight percent.
The using method of the steel sand die casting aluminium use fully synthetic cutting fluid of present embodiment is pressed 1:28 dilution back use with steel sand die casting aluminium use fully synthetic cutting fluid and water.
The steel sand die casting aluminium use fully synthetic cutting fluid that present embodiment makes is converted water dilution back and is used, and diluent has excellent lubricating property, rustless property and settling property, particularly steel sand is had good provide protection.Every index of 5% diluent meets or exceeds the relevant index of GB6144-2010, and the steel sand die casting aluminium rust prevention during manufacture time of producing is more than 20 days; Concentrating the oil sump drain period is more than 1 year, and the unit oil sump drain period is more than 6 months.This cutting fluid long service life does not contain objectionable impuritiess such as formaldehyde, nitrite, reduces discharging, can environment not polluted, and saves Financial cost simultaneously yet.
Embodiment six
The steel sand die casting aluminium use fully synthetic cutting fluid of present embodiment, the cutting fluid raw materials by weight comprises following component: derive agent 3%, nonionic emulsifying agent 5%, water-based extreme pressure lubricant 40%, boric acid 2%, glycerine 5%, trolamine 10%, dicarboxylate base complex rust-preventive agent 12%, n-caprylic acid coupler 5%, anti-hard water agent 0.5%, defoamer 0.05%, pure water surplus of 124 Triazole adds to 100%;
Described water-based extreme pressure lubricant raw material comprises that mass ratio is the distilled water of 2 times of the trolamine of 100:10:40 and dimeracid and four poly-ricinoleate esters and trolamines.
The preparation method of the steel sand die casting aluminium use fully synthetic cutting fluid of present embodiment may further comprise the steps:
A. preparation preparation water-based extreme pressure lubricant: be that the trolamine of 100:10:40 and dimeracid and four poly-ricinoleate esters join and stir and be heated to 72 ℃ after mixing in the electrically heated stainless steel cauldron of 1000L and react to vitreous state with weight ratio, the dissolved in distilled water that adds setting weight per-cent then obtains the water-based extreme pressure lubricant;
B. after mixing in trolamine and the boric acid adding 5000L electrically heated stainless steel cauldron, stir and be heated to 115 ℃ by weight percentage, be incubated 2 hours, be cooled to 55 ℃ again, then by weight adding distilled water, water-based extreme pressure lubricant, glycerine successively, dicarboxylate base complex rust-preventive agent, n-caprylic acid coupler, 124 Triazole derivative, anti-hard water agent and nonionic emulsifying agent continue to be stirred to homogeneous transparent; Obtain light-coloured transparent liquid; Various material additions are seen aforesaid weight percent.
The using method of the steel sand die casting aluminium use fully synthetic cutting fluid of present embodiment is pressed 1:18 dilution back use with steel sand die casting aluminium use fully synthetic cutting fluid and water.
The steel sand die casting aluminium use fully synthetic cutting fluid that present embodiment makes is converted water dilution back and is used, and diluent has excellent lubricating property, rustless property and settling property, particularly steel sand is had good provide protection.Every index of 5% diluent meets or exceeds the relevant index of GB6144-2010, and the steel sand die casting aluminium rust prevention during manufacture time of producing is more than 30 days; Concentrating the oil sump drain period is more than 1.5 years, and the unit oil sump drain period is more than 8 months.This cutting fluid long service life does not contain objectionable impuritiess such as formaldehyde, nitrite, reduces discharging, can environment not polluted, and saves Financial cost simultaneously yet.
Embodiment seven
The steel sand die casting aluminium use fully synthetic cutting fluid of present embodiment, the cutting fluid raw materials by weight comprises following component: derive agent 1.5%, nonionic emulsifying agent 2%, water-based extreme pressure lubricant 32%, boric acid 3.5%, glycerine 8%, trolamine 10%, dicarboxylate base complex rust-preventive agent 27%, n-caprylic acid coupler 5.5%, anti-hard water agent 0.9%, defoamer 0.06%, pure water surplus of 124 Triazole adds to 100%;
Described water-based extreme pressure lubricant raw material comprises that mass ratio is the distilled water of 2 times of the trolamine of 100:10:40 and dimeracid and four poly-ricinoleate esters and trolamines.
The preparation method of the steel sand die casting aluminium use fully synthetic cutting fluid of present embodiment may further comprise the steps:
A. preparation preparation water-based extreme pressure lubricant: be that the trolamine of 100:10:40 and dimeracid and four poly-ricinoleate esters join and stir and be heated to 60 ℃ after mixing in the electrically heated stainless steel cauldron of 1000L and react to vitreous state with weight ratio, the dissolved in distilled water that adds setting weight per-cent then obtains the water-based extreme pressure lubricant;
B. after mixing in trolamine and the boric acid adding 5000L electrically heated stainless steel cauldron, stir and be heated to 110 ℃ by weight percentage, be incubated 2.1 hours, be cooled to 45 ℃ again, then by weight adding distilled water, water-based extreme pressure lubricant, glycerine successively, dicarboxylate base complex rust-preventive agent, n-caprylic acid coupler, 124 Triazole derivative, anti-hard water agent and nonionic emulsifying agent continue to be stirred to homogeneous transparent; Obtain light-coloured transparent liquid; Various material additions are seen aforesaid weight percent.
The using method of the steel sand die casting aluminium use fully synthetic cutting fluid of present embodiment is pressed 1:22 dilution back use with steel sand die casting aluminium use fully synthetic cutting fluid and water.
The steel sand die casting aluminium use fully synthetic cutting fluid that present embodiment makes is converted water dilution back and is used, and diluent has excellent lubricating property, rustless property and settling property, particularly steel sand is had good provide protection.Every index of 5% diluent meets or exceeds the relevant index of GB6144-2010, and the steel sand die casting aluminium rust prevention during manufacture time of producing is more than 7 days; Concentrating the oil sump drain period is more than 1 year, and the unit oil sump drain period is more than 6 months.This cutting fluid long service life does not contain objectionable impuritiess such as formaldehyde, nitrite, reduces discharging, can environment not polluted, and saves Financial cost simultaneously yet.
In above-described embodiment, described nonionic emulsifying agent is Brij, adopts other close nonionic emulsifying agent of physicochemical property to replace Brij, there is no obvious influence for the performance of product; Described anti-hard water agent is that EDTA4 sodium salt (tetrasodium ethylenediamine tetraacetate) adopts other close anti-hard water agent of physicochemical property to replace the EDTA4 sodium salt, performance for product there is no obvious influence, described defoamer is Foam Ban MS-575, adopt other close defoamer of physicochemical property to replace Foam Ban MS-575, there is no obvious influence for the performance of product; Described dicarboxylate base complex is Mayco Base RP87, adopts other close rust-preventive agent of physicochemical property to replace dicarboxylate base complex, there is no obvious influence for the performance of product; The described 124 Triazole agent of deriving is Irgamet42(methyl benzotriazole derivative), can adopt other close 124 Triazole of physicochemical property agent of deriving to replace Irgamet42, as metal passivator.And for above technique effect, the proportioning of embodiment 6 and processing parameter, result of use is best, obviously is better than other embodiment, is the best.
Explanation is at last, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although with reference to preferred embodiment the present invention is had been described in detail, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement technical scheme of the present invention, and not breaking away from aim and the scope of technical solution of the present invention, it all should be encompassed in the middle of the claim scope of the present invention.
Claims (7)
1. steel sand die casting aluminium use fully synthetic cutting fluid, it is characterized in that: the cutting fluid raw materials by weight comprises following component: derive agent 1-3%, nonionic emulsifying agent 2-5%, water-based extreme pressure lubricant 30-40%, boric acid 2-5%, glycerine 5-10%, trolamine 5-10%, dicarboxylate base complex rust-preventive agent 10-30%, n-caprylic acid coupler 5-10%, anti-hard water agent 0.5-1%, defoamer 0.05-0.1%, pure water surplus of 124 Triazole adds to 100%;
Described water-based extreme pressure lubricant raw material comprises that weight ratio is the distilled water of 2 times of the trolamine of 100:10:40 and dimeracid and four poly-ricinoleate esters and trolamines.
2. steel sand die casting aluminium use fully synthetic cutting fluid according to claim 1, it is characterized in that: the cutting fluid raw materials by weight comprises following component: derive agent 2%, nonionic emulsifying agent 3%, water-based extreme pressure lubricant 35%, boric acid 4%, glycerine 7%, trolamine 8%, dicarboxylate base complex rust-preventive agent 25%, n-caprylic acid coupler 8%, anti-hard water agent 0.8%, defoamer 0.1%, pure water surplus of 124 Triazole adds to 100%;
Described water-based extreme pressure lubricant raw material comprises that mass ratio is the distilled water of 2 times of the trolamine of 100:10:40 and dimeracid and four poly-ricinoleate esters and trolamines.
3. the preparation method of the described steel sand die casting of claim 1 an aluminium use fully synthetic cutting fluid is characterized in that: may further comprise the steps:
A. preparation preparation water-based extreme pressure lubricant: be to stir and be heated to 50-75 ℃ after the trolamine of 100:10:40 and dimeracid and four poly-ricinoleate esters mix to react to vitreous state with weight ratio, add the dissolved in distilled water of setting weight per-cent, obtain the water-based extreme pressure lubricant;
B. will stir and be heated to 105-118 ℃ after trolamine and the boric acid mixing by weight percentage, insulation is more than 1 hour, be cooled to again below 60 ℃, then by weight adding distilled water, water-based extreme pressure lubricant, glycerine successively, dicarboxylate base complex rust-preventive agent, n-caprylic acid coupler, 124 Triazole derivative, anti-hard water agent and nonionic emulsifying agent continue to be stirred to homogeneous transparent.
4. the preparation method of steel sand die casting aluminium use fully synthetic cutting fluid according to claim 3 is characterized in that: among the step a, react to vitreous state stirring and be heated to 60 ℃ after trolamine and dimeracid and the four poly-ricinoleate esters mixing.
5. the preparation method of steel sand die casting aluminium use fully synthetic cutting fluid according to claim 4 is characterized in that: among the step b, will stir and be heated to 110 ℃ after trolamine and the boric acid mixing.
6. the using method of the described steel sand die casting of claim 1 an aluminium use fully synthetic cutting fluid is characterized in that: steel sand die casting aluminium use fully synthetic cutting fluid and water are pressed 1:10～30 dilution back uses.
7. the using method of steel sand die casting aluminium use fully synthetic cutting fluid according to claim 6 is characterized in that: steel sand die casting aluminium use fully synthetic cutting fluid and water are pressed 1:20 dilution back use.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104928002A (en) * | 2014-03-20 | 2015-09-23 | 中国石油化工股份有限公司 | Completely synthesized cutting liquid composition |
| CN105802718A (en) * | 2016-04-18 | 2016-07-27 | 常州龙邦润滑油有限公司 | Total synthesis metal cutting fluid |
| CN111154545A (en) * | 2020-01-04 | 2020-05-15 | 东莞市米乐尔金属制品有限公司 | Metal cutting fluid and preparation method thereof |
| CN113563958A (en) * | 2021-07-22 | 2021-10-29 | 东莞市卓骏润滑科技有限公司 | Cutting cooling liquid applied to 7-series aviation aluminum material processing, preparation method and use method thereof |
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| CN102766516A (en) * | 2012-07-24 | 2012-11-07 | 东莞市安美润滑科技有限公司 | Copper bar and copper rod fully synthetic coarse drawing lubricant, and preparation method and using method thereof |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104928002A (en) * | 2014-03-20 | 2015-09-23 | 中国石油化工股份有限公司 | Completely synthesized cutting liquid composition |
| CN104928002B (en) * | 2014-03-20 | 2017-11-28 | 中国石油化工股份有限公司 | Fully synthetic cutting fluid composition |
| CN105802718A (en) * | 2016-04-18 | 2016-07-27 | 常州龙邦润滑油有限公司 | Total synthesis metal cutting fluid |
| CN111154545A (en) * | 2020-01-04 | 2020-05-15 | 东莞市米乐尔金属制品有限公司 | Metal cutting fluid and preparation method thereof |
| CN111154545B (en) * | 2020-01-04 | 2021-12-17 | 东莞市米乐尔金属制品有限公司 | Metal cutting fluid and preparation method thereof |
| CN113563958A (en) * | 2021-07-22 | 2021-10-29 | 东莞市卓骏润滑科技有限公司 | Cutting cooling liquid applied to 7-series aviation aluminum material processing, preparation method and use method thereof |
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| CN103343033B (en) | 2015-04-22 |
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Address after: Guangdong Province, Dongguan City Industrial Road 523808 Songshan Lake Science and Technology Industrial Park No. 6 Patentee after: AMER LUBRICANT TECHNOLOGY CO., LTD. Address before: 523808 Guangdong province Dongguan City Songshan Lake Science and Technology Industrial Park Road No. 6 Patentee before: Dongguan Amer Lubricant Technology Co., Ltd. |