CN103335897A - Concrete creep test apparatus and method - Google Patents
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Abstract
本发明的一种混凝土徐变试验的加载装置及方法为解决现有的混凝土徐变试验装置成本过高、占用场地较大、操作复杂、加载稳定性较差等问题,通过三个钢梁形成一个加载底座和一套两级杠杆,所述两级杠杆包括一级杠杆钢梁和二级杠杆钢梁。其有益效果在于本通过采用二级杠杆加载结构,相比于目前常用的单级杠杆式试验装置,可以大幅提高徐变试验的杠杆加载效率,同时缩短加载杠杆长度,减小配重块体积和试验场地面积,也可降低了安装起重设备的要求,而且还可以节省大体积混凝土底座试验平台的建设。
A loading device and method for a concrete creep test of the present invention solves the problems of the existing concrete creep test device such as high cost, large site occupation, complicated operation, and poor loading stability, and is formed by three steel beams. A loading base and a set of two-stage levers, the two-stage levers include a primary lever steel beam and a secondary lever steel beam. Its beneficial effect is that by adopting the two-stage lever loading structure, compared with the single-stage lever test device commonly used at present, the lever loading efficiency of the creep test can be greatly improved, and the length of the loading lever can be shortened, and the volume of the counterweight and the weight can be reduced. The size of the test site can also reduce the requirements for installing lifting equipment, and it can also save the construction of a large-volume concrete base test platform.
Description
技术领域technical field
本发明属于土木工程技术领域,涉及混凝土的徐变试验技术,具体涉及一种混凝土徐变试验的加载装置以及其徐变试验方法。The invention belongs to the technical field of civil engineering and relates to concrete creep test technology, in particular to a loading device for concrete creep test and a creep test method thereof.
背景技术Background technique
混凝土徐变试验是土木工程领域一项重要的材料试验工作,其试验内容主要是通过对混凝土试件施加长期恒定荷载,并测量其压缩应变随时间的增长,从而确定混凝土的徐变特性。Concrete creep test is an important material test work in the field of civil engineering. The test content is mainly to determine the creep characteristics of concrete by applying a long-term constant load to the concrete specimen and measuring the growth of its compressive strain with time.
混凝土徐变试验对加载设备的要求是:荷载稳定、加载后不需调整荷载或调荷次数尽可能少、加载量程范围大、操作简单、测读准确方便、受温度/湿度影响小、体积小等。由于技术条件的限制,同时满足上述要求的加载设备是比较困难的。目前的徐变试验加载装置大致可分为杠杆式、弹簧式、弹簧杠杆式和液压式4种。其中,液压式加载装置价格昂贵,应用非常有限。而弹簧式及弹簧杠杆式试验装置通过弹簧进行加载,操作方便,体积较小,但混凝土试件的长期压缩变形会导致弹簧卸载,从而引起所施加的试验负载发生变化,因此试验中需要定期进行调整,对混凝土试件进行补压。这在一定程度上,大大增加试验的复杂性。同时荷载调整需依据混凝土试件负载的实际测量值进行,因此测量误差会影响加载的精度,进而影响试验结果的可靠性。The requirements of the concrete creep test for the loading equipment are: stable load, no need to adjust the load after loading or the number of load adjustments is as small as possible, large loading range, simple operation, accurate and convenient measurement and reading, little influence by temperature/humidity, and small size wait. Due to the limitation of technical conditions, it is relatively difficult to have a loading device that satisfies the above requirements at the same time. The current creep test loading devices can be roughly divided into four types: lever type, spring type, spring lever type and hydraulic type. Among them, the hydraulic loading device is expensive and its application is very limited. The spring-type and spring-lever-type test devices are loaded by springs, which are easy to operate and small in size. However, the long-term compression deformation of the concrete specimen will cause the spring to unload, which will cause changes in the applied test load. Therefore, regular testing is required during the test. Adjust the pressure on the concrete specimen. To a certain extent, this greatly increases the complexity of the experiment. At the same time, the load adjustment needs to be carried out according to the actual measured value of the concrete specimen load, so the measurement error will affect the accuracy of the loading, and then affect the reliability of the test results.
杠杆式加载装置是目前使用较为广泛的徐变加载装置,通过一根钢梁将自然配重放大,并施压在混凝土试件上。所述杠杆装置一端通过钢绞线与大体积钢筋混凝土底座台相连,另一端吊装配重块。该装置原理简单,加工方便,加载稳定,试验期间不需多次调整。但是,为获得试验所需加载(通常为数百千牛),通常存在配重块大、杠杆较长、底板台混凝土体积大、占地面积大等问题。The lever loading device is a creep loading device that is widely used at present. The natural counterweight is amplified by a steel beam and pressed on the concrete specimen. One end of the lever device is connected with the large-volume reinforced concrete base platform through a steel strand, and the other end is hoisted with a weight. The device has simple principle, convenient processing, stable loading, and no need for multiple adjustments during the test. However, in order to obtain the load required for the test (usually hundreds of kilonewtons), there are usually problems such as large counterweights, long levers, large concrete volume of the floor platform, and large floor space.
发明内容Contents of the invention
为解决现有的混凝土徐变试验装置成本过高、占用场地较大、操作复杂、加载稳定性较差等问题,本发明提出了一种混凝土徐变试验的加载装置及方法。In order to solve the problems of the existing concrete creep test device such as high cost, large site occupation, complicated operation and poor loading stability, the present invention proposes a loading device and method for concrete creep test.
为实现上述目的,本发明的技术方案是:一种混凝土徐变试验装置,其特征在于,包括三个钢梁,所述钢梁在空间上分层布置,形成一个加载底座和一套两级杠杆,所述两级杠杆包括一级杠杆钢梁和二级杠杆钢梁;其中,加载底座钢梁和一级杠杆钢梁之间用于安装混凝土试件,加载底座钢梁与一级杠杆钢梁的第一端对齐,并通过第一连接组件连接在一起,加载底座钢梁的第二端设置地面配重,二级杠杆钢梁与底座钢梁的第二端对齐,并通过第二连接组件连接,二级杠杆钢梁通过传压铰支座施压到一级杠杆钢梁的第二端,二级杠杆钢梁的第二端设试验配重。In order to achieve the above object, the technical solution of the present invention is: a concrete creep test device, which is characterized in that it includes three steel beams, and the steel beams are arranged in layers in space to form a loading base and a set of two-stage Lever, the two-level lever includes a first-level lever steel beam and a second-level lever steel beam; wherein, the loading base steel beam and the first-level lever steel beam are used for installing concrete specimens, and the loading base steel beam and the first-level lever steel The first ends of the beams are aligned and connected together by the first connection assembly, the second end of the loading base steel beam is set with ground counterweight, the secondary lever steel beam is aligned with the second end of the base steel beam, and connected by the second The components are connected, the second-level lever steel beam is pressed to the second end of the first-level lever steel beam through the pressure-transferring hinge support, and the second end of the second-level lever steel beam is provided with a test counterweight.
进一步的,所述钢梁均采用双拼槽钢截面,包括第一槽钢和第二槽钢,第一槽钢和第二槽钢开口相对布置,还包括槽钢之间的连接缀板,其中位于槽钢两端的连接缀板上具有锚固孔,用于连接组件的锚固。Further, the steel beams all adopt double channel steel section, including the first channel steel and the second channel steel, the openings of the first channel steel and the second channel steel are arranged oppositely, and also include the connecting plate between the channel steel, There are anchor holes on the connecting plate located at both ends of the channel steel, which are used for anchoring the connecting components.
进一步的,所述连接组件包括精轧螺纹钢筋拉杆和锚具,所述精轧螺纹钢筋拉杆穿过钢梁锚固孔,并利用锚具与钢梁连接。Further, the connecting assembly includes a finish-rolled threaded steel tie rod and an anchor, and the finished-rolled threaded steel tie rod passes through the anchor hole of the steel beam, and is connected to the steel beam by the anchor.
一种混凝土徐变试验方法,其特征在于包括以下步骤:A concrete creep test method is characterized in that comprising the following steps:
a、选址并平整地基;a. Site selection and leveling of the foundation;
b、地基上放置底座钢梁,并在底座钢梁的第二端放置地面配重;b. Place the base steel beam on the foundation, and place the ground counterweight at the second end of the base steel beam;
c、加载底座钢梁上安装混凝土试件,在混凝土试件上方安装与加载底座钢梁平行的一级杠杆钢梁,一级杠杆钢梁的第一端与加载底座钢梁的第一端对齐,并通过连接组件相连接;c. Install the concrete specimen on the steel beam of the loading base, install the first-level lever steel beam parallel to the steel beam of the loading base above the concrete specimen, and align the first end of the first-level lever steel beam with the first end of the steel beam of the loading base , and are connected by connecting components;
d、一级杠杆钢梁的的第二端设置传压铰支座,并在传压铰支座上方安装与一级杠杆钢梁平行的二级杠杆钢梁,二级杠杆钢梁的第一端与加载底座钢梁的第二端对齐并通过连接组件相连接;d. The second end of the first-level lever steel beam is provided with a pressure-transmitting hinge support, and a second-level lever steel beam parallel to the first-level lever steel beam is installed above the pressure-transmission hinge support. end is aligned with the second end of the steel beam at the loading base and connected by a connection assembly;
e、二级杠杆钢梁的第二端安装试验配重。e. Install the test counterweight at the second end of the secondary lever steel beam.
进一步的,所述配重均为钢筋混凝土压重块。Further, the counterweights are reinforced concrete ballasts.
本发明的有益效果:本发明的混凝土徐变试验装置通过采用二级杠杆加载结构,相比于目前常用的单级杠杆式试验装置,可以大幅提高徐变试验的杠杆加载效率,同时缩短加载杠杆长度,减小配重块体积和试验场地面积,也可降低了安装起重设备的要求,而且还可以节省大体积混凝土底座试验平台的建设。Beneficial effects of the present invention: the concrete creep test device of the present invention adopts a two-stage lever loading structure, compared with the currently commonly used single-stage lever type test device, it can greatly improve the lever loading efficiency of the creep test, and shorten the loading lever The length, reducing the volume of the counterweight and the area of the test site can also reduce the requirements for installing lifting equipment, and can also save the construction of a large-volume concrete base test platform.
附图说明Description of drawings
图1为本发明的实施例的试验装置结构原理图;Fig. 1 is the schematic diagram of the test device structure of the embodiment of the present invention;
图2为图1所示实施例的钢梁结构原理图;Fig. 2 is the schematic diagram of the steel beam structure of the embodiment shown in Fig. 1;
图3为图2所示钢梁的截面图;Fig. 3 is a sectional view of the steel beam shown in Fig. 2;
图4为传压铰支座的结构原理图。Figure 4 is a schematic diagram of the structure of the pressure transmission hinge support.
附图标记说明:钢梁11,第一槽钢111,第二槽钢112,连接缀板12,锚固孔槽13,刻度14,连接组件21,精轧螺纹钢筋拉杆211,锚具212,传压铰支座22,承压轴221,钢垫板222,限位棒223,地面配重31,预埋孔道311,试验配重32,混凝土试件4。Explanation of reference signs:
具体实施方式Detailed ways
下面结合附图和实施例对本发明做进一步详述。The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.
如图1所示,本体实施例的一种混凝土徐变试验装置,As shown in Figure 1, a kind of concrete creep test device of body embodiment,
包括三个钢梁11,所述钢梁在空间上分层布置,形成一个加载底座和一套两级杠杆,即三个钢梁11互相平行位于同一竖直平面内,按不同高度分布,并且规定自下而上依次为加载底座钢梁、一级杠杆杆钢梁和二级杠杆钢梁。所述两级杠杆包括一级杠杆钢梁和二级杠杆钢梁;其中,加载底座钢梁和一级杠杆钢梁之间用于安装混凝土试件4,混凝土试件4即为被测试的混凝土测混凝土试件,加载底座钢梁与一级杠杆钢梁的第一端对齐,并通过第一连接组件21连接在一起,加载底座钢梁的第二端设置地面配重31,二级杠杆钢梁与底座钢梁的第二端对齐,并通过第二连接组件21连接,二级杠杆钢梁通过传压铰支座22施压到一级杠杆钢梁的第二端,二级杠杆钢梁的第二端设试验配重32。在本实施例中,配重采用浇筑水泥墩实现,由于地面配重31需要压过第一杠杆横梁的第二端,故在地面配重31中需要预埋管311,以使连接组件21能够穿过配重实现第一杠杆横梁与第三杠杆横梁的连接。Including three
如图2及图3所示,所述钢梁11均采用双拼槽钢截面,包括第一槽钢111和第二槽钢112,第一槽钢111和第二槽钢112开口相对放置,还包括槽钢之间的连接缀板12,所述第一槽钢和第二槽钢通过连接缀板12连接在一起,其中位于槽钢两端的连接缀板上具有锚固孔,用于连接组件的锚固。As shown in Figures 2 and 3, the
为了降低开孔的难度,可以在第一槽钢与第二槽钢拼接时两块槽钢之间预留一定的间隙,以便连接组件21的精轧螺纹钢筋拉杆211穿过。间隙的大小也因用于连接固定的精轧螺纹钢筋拉杆211的直径而定。为了使本实施例的装置在加载试验时具有调整空间,所述的锚固孔设置为锚固孔槽13,即如图2所述的锚固孔槽13,该锚固孔槽为在连接缀板上沿杠杆臂方向开设的槽状通孔(也可以是两块槽钢拼接时预留的槽状通孔)。在本实施例中,为了使加载负荷的调节更加快速准确,在锚固孔槽13上还具有用于指示锚具在杠杆钢梁上位置的刻度14,用于辅助快速调节载荷到符合要求。In order to reduce the difficulty of opening holes, a certain gap can be reserved between the two channel steels when the first channel steel and the second channel steel are spliced together, so that the finished rolled threaded
如图1、图2及图3所示,本实施例还提供了一种连接组件21,该连接组件包括精轧螺纹钢筋拉杆211和锚具212,精轧螺纹钢筋拉杆211穿过钢梁的锚固孔通过锚具与杠杆横梁11锚接。As shown in Fig. 1, Fig. 2 and Fig. 3, this embodiment also provides a
如图1、图2、图3及图4所示,为了提高负荷加载的准确性,本实施例的混凝土徐变试验装置在第二杠杆横梁与混凝土试件4之间包括一传压铰支座22,在第二杠杆横梁与第三杠杆横梁之间也通过一传压铰支座22传递压力。所述的传压铰支座22包括承压轴221和钢垫板222,所述钢垫板222为平板钢片,承压轴221为一圆钢,所述钢垫板位于承压轴相对的两侧,分别与施压面和承压面接触,作用在于使作用力更均匀。承压轴位于钢垫板之间,其作用在于使施力物体和受力物体之间为线接触,进而确保在进行杠杆施压的载荷计算时与理论计算值更一致,降低系统误差。为了防止承压轴滚动导致结构不稳定,本实施例的传压铰支座进一步包含限位棒223,所述限位棒223分别焊接于位于承压轴两面,用于防止承压轴滚动。As shown in Figure 1, Figure 2, Figure 3 and Figure 4, in order to improve the accuracy of load loading, the concrete creep test device of this embodiment includes a pressure-transmitting hinge between the second lever beam and the concrete specimen 4
结合上述的混凝土徐变试验装置,本实施例进一步提供一种混凝土徐变试验方法,其特征在于包括以下步骤:In combination with the above-mentioned concrete creep test device, the present embodiment further provides a concrete creep test method, which is characterized in that it includes the following steps:
a、选址并平整地基;a. Site selection and leveling of the foundation;
b、地基上放置底座钢梁,并在底座钢梁的第二端放置地面配重;b. Place the base steel beam on the foundation, and place the ground counterweight at the second end of the base steel beam;
c、加载底座钢梁上安装混凝土试件,在混凝土试件上方安装与加载底座钢梁平行的一级杠杆钢梁,一级杠杆钢梁的第一端与加载底座钢梁的第一端对齐,并通过连接组件相连接;c. Install the concrete specimen on the steel beam of the loading base, install the first-level lever steel beam parallel to the steel beam of the loading base above the concrete specimen, and align the first end of the first-level lever steel beam with the first end of the steel beam of the loading base , and are connected by connecting components;
d、一级杠杆钢梁的的第二端设置传压铰支座,并在传压铰支座上方安装与一级杠杆钢梁平行的二级杠杆钢梁,二级杠杆钢梁的第一端与加载底座钢梁的第二端对齐并通过连接组件相连接;d. The second end of the first-level lever steel beam is provided with a pressure-transmitting hinge support, and a second-level lever steel beam parallel to the first-level lever steel beam is installed above the pressure-transmission hinge support. end is aligned with the second end of the steel beam at the loading base and connected by a connection assembly;
e、二级杠杆钢梁的第二端安装试验配重。e. Install the test counterweight at the second end of the secondary lever steel beam.
其中配重为混凝土浇筑块。The counterweight is a concrete pouring block.
以上实施例的混凝土徐变试验装置及试验方法通过采用多级杠杆加载的结构,解决了现有的混凝土徐变测试装置或成本过高或占用场地大、施工复杂,加载不稳等等问题,相比于加载稳定、成本低廉的单级杠杆式试验装置大幅减小了加载用的杠杆长度,同时配重块体积、占用场地面积相对于单级杠杆式试验装置也大幅缩小,安装过程对起重设备的要求降低,较大幅度的降低了混凝土徐变试验的成本并提高加载效率。The concrete creep test device and test method of the above embodiments solve the problems of the existing concrete creep test device or the cost is too high or the site is large, the construction is complicated, and the loading is unstable by adopting the structure of multi-stage lever loading. Compared with the single-stage lever-type test device with stable loading and low cost, the length of the lever used for loading is greatly reduced. Requirements for heavy equipment are reduced, significantly reducing the cost of concrete creep tests and improving loading efficiency.
以上所述仅为本发明的具体实施方式,本领域的技术人员将会理解,在本发明所揭露的技术范围内,可以对本发明进行各种修改、替换和改变。因此本发明不应由上述事例来限定,而应以权力要求书的保护范围来限定。The above descriptions are only specific implementations of the present invention, and those skilled in the art will understand that various modifications, substitutions and changes can be made to the present invention within the technical scope disclosed in the present invention. Therefore, the present invention should not be limited by the above examples, but should be limited by the protection scope of the claims.
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