CN103334466B - A kind of Full-automatic sludge induction system - Google Patents
A kind of Full-automatic sludge induction system Download PDFInfo
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- CN103334466B CN103334466B CN201310225978.3A CN201310225978A CN103334466B CN 103334466 B CN103334466 B CN 103334466B CN 201310225978 A CN201310225978 A CN 201310225978A CN 103334466 B CN103334466 B CN 103334466B
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Abstract
The invention discloses a kind of Full-automatic sludge induction system, comprising: mud gripping apparatus, it for capturing mud from low level mud-collecting slot, and puts into head tank; Running crane control device, it is for controlling the position of mud gripping apparatus; Mud monitoring device, it comprises the first monitor for monitoring mud parameter in low level mud-collecting slot and the second monitor for monitoring mud parameter in head tank; Signal control device, it is for receiving the mud parameter signal of the first monitor and the transmission of the second monitor, the working state signal that mud gripping apparatus transmits and the signal that running crane control device transmits, and control the duty of the first monitor, the second monitor, mud gripping apparatus and running crane control device.Accurate, the stable potential energy of mud is improved of this sludge conveying system energy, and carry certain horizontal range, only need a people to supervise adjustment and namely can normally run, and can in adverse circumstances under in the zanjon of tens meters, the crawl of automatic safe and conveying mud, practicality is very strong.
Description
Technical field
The present invention relates to sludge treatment device field, more specifically, relate to a kind of Full-automatic sludge induction system.
Background technology
Nowadays, in municipal sludge and industrial sludge processing procedure, the existing material system run mostly is manual operation, and with manually more, site environment is comparatively severe, and has harm to human body.And in the zanjon of tens meters, dell under in adverse circumstances, capture mud and carry mud all to there is very large danger.
Therefore, need badly and want a kind of full automatic sludge conveying system, so that accurately, stable, the safe potential energy of mud is improved, and carry certain horizontal range, only need a people to supervise adjustment namely can normally run, and can in adverse circumstances under in the zanjon of tens meters, the crawl of automatic safe and conveying mud.
Summary of the invention
Based on above problem, the object of the present invention is to provide a kind of Full-automatic sludge induction system, accurate, the stable potential energy of mud is improved of this system energy, and carry certain horizontal range, only need a people to supervise adjustment namely can normally run, and can in adverse circumstances under in the zanjon of tens meters, the crawl of automatic safe and conveying mud, practicality is very strong.
For solving the problems of the technologies described above, the present invention by the following technical solutions:
A kind of Full-automatic sludge induction system, comprising:
Mud gripping apparatus, it for capturing mud from low level mud-collecting slot, and puts into head tank;
Running crane control device, it is for controlling the position of mud gripping apparatus;
Mud monitoring device, it comprises the first monitor for monitoring mud parameter in low level mud-collecting slot and the second monitor for monitoring mud parameter in head tank;
Signal control device, it is for receiving the mud parameter signal of the first monitor and the transmission of the second monitor, the working state signal that mud gripping apparatus transmits and the signal that running crane control device transmits, and control the duty of the first monitor, the second monitor, mud gripping apparatus and running crane control device.
As preferably, described running crane control device comprises:
Running rail, it comprises two guide rails be parallel to each other;
Driving, its two ends lay respectively on two guide rails, and can move along guide rail direction;
Dolly, it is hung in driving by dolly, and can move along the direction perpendicular with the driving direction of motion in driving;
Electric hoist, it is arranged on dolly, can promote or reduce the height of mud gripping apparatus;
Gravity sensor, it is arranged on electric hoist, can obtain the weight during load-carrying of mud gripping apparatus, and by signal transmission to signal control device.
As preferably, described signal control device comprises the PLC for carrying out signal transacting and control to whole system.
As preferably, described PLC is arranged in switch board.
As preferably, described mud gripping apparatus comprises:
Grab bucket, it comprises the pawl of more than three or three, can arrive in low level mud-collecting slot and carry out grabbing mud action;
Hydraulic system, it is arranged on the top of grab bucket, comprises hydraulic pump and hydraulic cylinder, for controlling the action of grabbing bucket.
As preferably, described first monitor is radar.
As preferably, described second monitor is material position monitor.
As preferably, described system also comprises:
Material level display, the mud parameter display in its head tank monitored for the mud parameter in the low level mud-collecting slot that monitored by the first monitor and the second monitor out.
As preferably, the two ends of described driving are provided with the proximity switch for only row.
As preferably, the two ends of described driving are also provided with the mechanical switch for only row.
Beneficial effect of the present invention is, because Full-automatic sludge induction system of the present invention comprises: mud gripping apparatus, it for capturing mud from low level mud-collecting slot, and puts into head tank; Running crane control device, it is for controlling the position of mud gripping apparatus; Mud monitoring device, it comprises the first monitor for monitoring mud parameter in low level mud-collecting slot and the second monitor for monitoring mud parameter in head tank; Signal control device, it is for receiving the mud parameter signal of the first monitor and the transmission of the second monitor, the working state signal that mud gripping apparatus transmits and the signal that running crane control device transmits, and control the duty of the first monitor, the second monitor, mud gripping apparatus and running crane control device.Cooperatively interacted by each device above, can be accurate, the stable potential energy of mud be improved, and carry certain horizontal range, only need a people to supervise adjustment namely can normally run, and can in adverse circumstances repeatedly, repeatedly lower in the zanjon of tens meters, the crawl of automatic safe and conveying mud, practicality is very strong.Because running crane control device comprises running rail, driving, dolly and electric hoist, so signal control device can drive mud gripping apparatus to level and vertically three-dimensional X, Y, Z any direction conveying mud by control lines truck control device.
Accompanying drawing explanation
The Full-automatic sludge induction system schematic diagram that Fig. 1 provides for the specific embodiment of the invention one;
The running crane control device schematic diagram that Fig. 2 provides for the specific embodiment of the invention one.
In figure:
1, running rail; 2, drive a vehicle; 3, dolly; 4, electric hoist; 5, mud gripping apparatus; 6, low level mud-collecting slot; 7, signal control device; 8, head tank; 9, radar;
11, the first running rail; 12, the second running rail.
Detailed description of the invention
Technical scheme of the present invention is further illustrated below by detailed description of the invention.
The Full-automatic sludge induction system schematic diagram that Fig. 1 provides for the specific embodiment of the invention one.As shown in Figure 1, this kind of Full-automatic sludge induction system comprises mud gripping apparatus 5, running crane control device, mud monitoring device, signal control device 7.
Wherein, mud for capturing mud from low level mud-collecting slot 6, and is put into head tank 8 by mud gripping apparatus 5.Running crane control device is for controlling the position of mud gripping apparatus 5.Mud monitoring device comprises the first monitor for monitoring mud parameter in low level mud-collecting slot 6 and the second monitor for monitoring mud parameter in head tank 8.Signal control device 7 is for receiving the mud parameter signal of the first monitor and the transmission of the second monitor, the working state signal that mud gripping apparatus 5 transmits and the signal that running crane control device transmits, and control the duty of the first monitor, the second monitor, mud gripping apparatus 5 and running crane control device.
In the present embodiment, described low level mud-collecting slot 6 is positioned at below ground, and the mud inside it is generally poured into.In addition, described low level mud-collecting slot 6 also can change and do zanjon, and mud gripping apparatus 5 also can capture mud from zanjon.
In the present embodiment, the amount that namely described mud parameter comprises mud also comprises the height of mud.
In the present embodiment, preferably, described first monitor is radar 9, and it is arranged on the top edge of low level mud-collecting slot 6.Described second monitor is material position monitor, and it is arranged on the top edge of head tank 8.
Concrete, as shown in Figure 2, described running crane control device comprises running rail 1, driving 2, dolly 3 and electric hoist 4.Running rail 1 comprises two guide rails be parallel to each other, and is respectively the first running rail 11 and the second running rail 12.First running rail 11 and the second running rail 12 can be used as X-coordinate.The two ends of driving 2 lay respectively on described two guide rails, and can move along guide rail in X-coordinate direction, drive mud gripping apparatus 5 to move in X-coordinate direction simultaneously.Dolly 3 is positioned in driving 2, and can move along the direction perpendicular with driving 2 direction of motion in driving 2, namely moves along the Y direction, drives mud gripping apparatus 5 to move in Y-coordinate direction simultaneously.Electric hoist 4 is fixed on dolly 3, can promote or reduce the height of mud gripping apparatus 5, namely controls the motion that mud gripping apparatus 5 does Z-direction, determines the Z coordinate position of mud gripping apparatus 5.The power of electric hoist 4 is determined by gross weight during promoted mud gripping apparatus 5 load-carrying.
Electric hoist is a kind of crane gear, and it is by motor, reductor, cable drum and walking dolly integrator, through being usually used in less single track hoisting overhead travelling crane.Its principle is real: be cable drum in the middle of electric hoist, hang on dolly on the runway grider of i iron making, one end flange fixes a conical rotor motor that can brake, with power transmission shaft by the reductor of power transmission to the other end.Pass through the power transmission of deceleration to cable drum, drive suspension hook lifting.Walking dolly is a fine taper rotor electromotor, and through slowing down, power transmission is to road wheel, and the driving that dolly just can make along i iron is walked.This running gear, under the drive of driving, just can complete the task of lifting and running fix.
Electric hoist 4 is provided with gravity sensor, and gravity sensor can obtain weight during 5 load-carrying of mud gripping apparatus, and by signal transmission to signal control device 7.
In the present embodiment, the height of the shelf at described running crane control device place can change, what can arrange is higher, be not limited to the height shown in Fig. 1, mud gripping apparatus 5 can capture mud in darker zanjon or mud-collecting slot, also the mud of crawl can be sent in the head tank of more high position.
Concrete, described signal control device 7 comprises the PLC for carrying out signal transacting and control to whole system.PLC is the abbreviation of programmable logic controller (ProgrammablelogicController), refers to the infant industry control device based on computer technology.Preferably, described PLC is arranged in switch board.
Concrete, described mud gripping apparatus 5 comprises grab bucket and hydraulic system.Grab bucket comprises the pawl of more than three or three, can arrive in low level mud-collecting slot 6 and carry out grabbing mud action.Hydraulic system is arranged on the top of grab bucket, comprises hydraulic pump and hydraulic cylinder, for controlling the action of grabbing bucket.Mud gripping apparatus 5 is advanced regulation and control grab buckets, and grab bucket, pump, valve in integrally, can capture mud below in the dell of tens meters or tens meters, can in the rugged environment of pole trouble free service.Mud gripping apparatus 5 work is controlled by PLC, again duty is summoned to PLC simultaneously, and realize automatically running, this system is widely used at Treatment of Sludge scene.
In the present embodiment, preferably, described Full-automatic sludge induction system also comprises material level display, material level display is used for mud parameter display in the head tank 8 that mud parameter in the low level mud-collecting slot 6 that monitored by the first monitor and the second monitor monitor out, and handled easily personnel watch.
In the present embodiment, preferably, the two ends of described driving 2 are provided with the proximity switch for only going.As further preferred version, the two ends of described driving 2 are also provided with the mechanical switch for only going.When proximity switch is malfunctioning, there is mechanical switch to play a role, carry out power-off, out of service.Driving 2 whole operation motors be all controlled by PLC, accept PLC automatically controlled after again to PLC feed back the signal of telecommunication, instruction grab bucket work, does open and close movement.
Below introduce the course of work of Full-automatic sludge induction system:
Material position monitor is monitored the mud parameter in head tank 8, the height of such as material level, and by the mud parameter electrical signal transfer that monitors to the PLC in switch board, PLC carries out analyzing and processing to the mud parameter signal of telecommunication, when material level is higher than default material level, PLC feeds back to running crane control device current signal, and running crane control device controls mud gripping apparatus 5 to be stopped feeding in raw material to head tank.Otherwise when head tank 8 material level is lower than default material level, PLC feeds back to running crane control device current signal, running crane control device drives mud gripping apparatus 5 to run, and feeds in raw material in time head tank 8, ensures the normal operation process of mud.
Feed in raw material in process giving head tank 8, radar is to the material level distribution situation in low level mud-collecting slot 6, such as sludge quantity and mud height are monitored, and the material level distribution state data monitored is transported to PLC, after PLC receives distribution high some position coordinates signal, analyzing and processing is carried out to the mud parameter signal of telecommunication, and analysis result is passed to mud gripping apparatus 5 and running crane control device, the operation conditions of both control.Weight signal during mud gripping apparatus 5 load-carrying monitored also is sent to PLC by gravity sensor, PLC carries out analyzing and processing to this signal, calculate the power of electric hoist 4, and performance number signal is sent to running crane control device, and then control the operation conditions of mud gripping apparatus 5.
The concrete moving situation of running crane control device is:
Driving 2 runs on running rail 1, meet X-direction requirement, dolly 3 runs along driving 2, meet Y-direction motion, when X is specified in arrival, after Y-coordinate, electric hoist 4 is to transferring, by gravity sensor, mud gripping apparatus 5 is fallen material surface, PLC by electrical signal transfer to mud gripping apparatus 5, the piston that the built-in hydraulic pump of mud gripping apparatus 5 starts primer fluid cylinder pressure starts to start the mud of grabbing high point in low level mud-collecting slot 6, mud gripping apparatus 5 flows to PLC the position signal of telecommunication when grabbing full mud, wire rope rises to height (being determined by the position of head tank 8) Z coordinate accurately grab bucket, PLC signals and makes driving 2 pass through X-coordinate, the motion of Y-coordinate accurately arrives above head tank 8, after mud gripping apparatus 5 center line and head tank 8 center line align, PLC sends signal and the grab bucket of mud gripping apparatus 5 is opened make material fall into head tank 8.After opening and closing twice, grabbing bucket is signaled to turn back in low level mud-collecting slot 6 by PLC carries out second time and grabs mud action.
Each device in Full-automatic sludge induction system disclosed in this invention cooperatively interacts, mud gripping apparatus Full-automatic grasping mud can be controlled, can be accurate, the stable potential energy of mud be improved, and carry certain horizontal range, only need a people to supervise adjustment namely can normally run, and can in adverse circumstances repeatedly, repeatedly lower in the zanjon of tens meters, the crawl of automatic safe and conveying mud, practicality is very strong.Because running crane control device comprises running rail, driving, dolly and electric hoist, so signal control device can drive mud gripping apparatus to level and vertically three-dimensional X, Y, Z any direction conveying mud by control lines truck control device.And can to level and vertically three-dimensional X, Y, Z any direction conveying.Described Full-automatic sludge induction system portion are confined to capture mud, but also can capture other material, comprise material block, software material and polygon material.And only need Central Control Room to have a people to supervise adjustment namely can normally run.
Below know-why of the present invention is described in conjunction with specific embodiments.These describe just in order to explain principle of the present invention, and can not be interpreted as limiting the scope of the invention by any way.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other detailed description of the invention of the present invention, and these modes all will fall within protection scope of the present invention.
Claims (10)
1. a Full-automatic sludge induction system, is characterized in that, comprising:
Mud gripping apparatus (5), it for capturing mud from low level mud-collecting slot (6), and puts into head tank (8);
Running crane control device, it is for controlling the position of mud gripping apparatus (5);
Mud monitoring device, it comprises the first monitor for monitoring mud parameter in low level mud-collecting slot (6) and the second monitor for monitoring mud parameter in head tank (8);
Signal control device (7), it is for receiving the mud parameter signal of the first monitor and the transmission of the second monitor, the working state signal that mud gripping apparatus (5) transmits and the signal that running crane control device transmits, and control the duty of the first monitor, the second monitor, mud gripping apparatus (5) and running crane control device.
2. Full-automatic sludge induction system according to claim 1, is characterized in that, described running crane control device comprises:
Running rail (1), it comprises two guide rails be parallel to each other;
Driving (2), its two ends lay respectively on described two guide rails, and can move along guide rail direction;
Dolly (3), it is positioned in driving (2), and can move along the direction perpendicular with driving (2) direction of motion in driving (2);
Electric hoist (4), it hangs in driving (2) by dolly (3), can promote or reduce the height of mud gripping apparatus (5);
Gravity sensor, it is arranged on electric hoist (4), can obtain weight during mud gripping apparatus (5) load-carrying, and by signal transmission to signal control device (7).
3. Full-automatic sludge induction system according to claim 1, is characterized in that, described signal control device (7) comprises the PLC for carrying out signal transacting and control to whole system.
4. Full-automatic sludge induction system according to claim 3, is characterized in that, described PLC is arranged in switch board.
5. Full-automatic sludge induction system according to claim 1, is characterized in that, described mud gripping apparatus (5) comprising:
Grab bucket, it comprises the pawl of more than three or three, can arrive in low level mud-collecting slot (6) and carry out grabbing mud action;
Hydraulic system, it is arranged on the top of grab bucket, comprises hydraulic pump and hydraulic cylinder, for controlling the action of grabbing bucket.
6. according to the Full-automatic sludge induction system that claim 1 is stated, it is characterized in that, described first monitor is radar (9).
7. according to the Full-automatic sludge induction system that claim 1 is stated, it is characterized in that, described second monitor is material position monitor.
8. Full-automatic sludge induction system according to claim 1, is characterized in that, also comprise:
Material level display, the mud parameter display in its head tank (8) monitored for the mud parameter in the low level mud-collecting slot (6) that monitored by the first monitor and the second monitor out.
9. Full-automatic sludge induction system according to claim 2, is characterized in that, the two ends of described driving (2) are provided with the proximity switch for only going.
10. Full-automatic sludge induction system according to claim 9, is characterized in that, the two ends of described driving (2) are also provided with the mechanical switch for only going.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310225978.3A CN103334466B (en) | 2013-06-07 | 2013-06-07 | A kind of Full-automatic sludge induction system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310225978.3A CN103334466B (en) | 2013-06-07 | 2013-06-07 | A kind of Full-automatic sludge induction system |
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| CN103334466A CN103334466A (en) | 2013-10-02 |
| CN103334466B true CN103334466B (en) | 2015-12-16 |
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| CN201310225978.3A Expired - Fee Related CN103334466B (en) | 2013-06-07 | 2013-06-07 | A kind of Full-automatic sludge induction system |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108919637B (en) * | 2018-06-13 | 2021-07-27 | 武汉市政工程设计研究院有限责任公司 | Automatic control method and system for grab type trash remover |
| CN109592317A (en) * | 2018-11-16 | 2019-04-09 | 南京中电自动化有限公司 | A kind of sludge conveying system and method |
| CN110812902A (en) * | 2019-11-27 | 2020-02-21 | 江苏澳洋生态园林股份有限公司 | Monitoring device applied to sludge control |
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| DE202004015604U1 (en) * | 2004-08-31 | 2005-01-05 | Abb Patent Gmbh | Bulk loose material volume measuring system, e.g. for measuring power station coal reserve, has volume scanning system that moves and operates independently of filling and emptying systems |
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| CN202882108U (en) * | 2012-11-01 | 2013-04-17 | 河北联合大学 | Non-cable type sewage channel automatic clearing and delivering device |
| CN203393761U (en) * | 2013-06-07 | 2014-01-15 | 北京中冶迈克液压有限责任公司 | Full-automatic sludge conveying system |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| DE20310240U1 (en) * | 2003-07-03 | 2003-09-11 | Wolfgang Rohr Gmbh & Co Kg | Motor grabs, in particular motor underwater grabs |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| DE202004015604U1 (en) * | 2004-08-31 | 2005-01-05 | Abb Patent Gmbh | Bulk loose material volume measuring system, e.g. for measuring power station coal reserve, has volume scanning system that moves and operates independently of filling and emptying systems |
| CN202543997U (en) * | 2012-03-21 | 2012-11-21 | 张建 | Novel full-open hydraulic grab type trash removal machine |
| CN202809683U (en) * | 2012-07-05 | 2013-03-20 | 诸暨市同城机械有限公司 | Mobile type grab bucket trash remover |
| CN202882108U (en) * | 2012-11-01 | 2013-04-17 | 河北联合大学 | Non-cable type sewage channel automatic clearing and delivering device |
| CN203393761U (en) * | 2013-06-07 | 2014-01-15 | 北京中冶迈克液压有限责任公司 | Full-automatic sludge conveying system |
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