Summary of the invention
The invention provides a kind of flexible lifting mechanism of kerve single cylinder of car body correcting machine, problem to be solved is: one, the oval slotted eye by adopting the end to put solves the leveling problem; Two, be arranged in overhead oil cylinder between platform and the front arm by employing, in order to promote lifting moment and to optimize the cylinder diameter parameter; Three, improve ratchet fender guard and simplify its corresponding structure.
Technical scheme of the present invention is as follows:
The flexible lifting mechanism of a kind of kerve single cylinder of car body correcting machine, comprise base, be positioned at the platform of base top, be connected to front arm and back arm between base and the platform, be provided with first hinged-support and second hinged-support from A-P on the described base, the top of described platform is provided with the 3rd hinged-support, the 4th hinged-support and the 5th hinged-support with being arranged in order; The lower end of described front arm has preceding lower rotary shaft, and is articulated in the oval slotted eye of offering on first hinged-support by this preceding lower rotary shaft; Before having, the upper end of front arm goes up rotating shaft, and be articulated on the 3rd hinged-support by going up rotating shaft before this, the lower end of back arm has the back lower rotary shaft, and be articulated in the circular hole of offering on second hinged-support by this back lower rotary shaft, the back arm upper end has the back and goes up rotating shaft, and this back is gone up rotating shaft and is articulated on the 4th hinged-support; Also comprise the oil cylinder as lift drive mechanism; Also comprise the upper end to be installed in the after cross member bottom surface of described platform and when platform is in horizontal extreme lower position, stand in Convenient table on the base plate of base, it is characterized in that: the front arc center of the oval slotted eye of first hinged-support is higher than its rear arc center, the rear arc center of the oval slotted eye of first hinged-support and the center of the second hinged-support circular hole are contour, and the rear arc center of the oval slotted eye of first hinged-support and the width between centers of the second hinged-support circular hole equal the width between centers between described preceding last rotating shaft and the last rotating shaft in back.
Also comprise the oil cylinder lower hinge support on the crosspiece that is installed in described front arm stage casing, described oil cylinder upper end is hinged on the 5th hinged-support by rotating shaft on the oil cylinder, and the lower end is articulated in this oil cylinder lower hinge support by the oil cylinder lower rotary shaft.
The leading flank of described Convenient table bottom is for the base plate that contacts base when platform inclination descends and as the lean forward cambered surface of center of turn of platform; Also comprise the positioning plate that is fixedly mounted on the front arm; Described positioning plate have when platform inclination drops to lowest order the contact base base plate and when oil cylinder begins lifting from extreme lower position as the have an effect cambered surface of fulcrum of startup.
Also comprise the ratchet fender guard, described ratchet fender guard comprises pawl base, and described pawl base is the tube seat structure, the front portion of oil cylinder be installed in this tube seat and the pawl base front end concordant with the front end of oil cylinder, the anterior lower abdomen of oil cylinder is captiveed joint with described tube seat bottom land; Trend and the ratchet bar that axially is consistent of oil cylinder are installed in pawl base, and described ratchet bar is made up of left and right sides tooth bar, left and right sides tooth bar front end respectively with the oil cylinder of oil cylinder on rotating shaft hinged, and be installed in respectively in the left and right sides neutral gear of pawl base inner cylinder; Described pawl base rear end is connected with the ratchet that cooperates with ratchet bar by hinging supporting shaft, described ratchet is made of left and right sides dihedral wallboard and fore paw, lateral wall is provided with the bending riser, and ratchet bar is positioned at the top of pawl base and straddles the push rod top of oil cylinder by the semicircle orifice that arranges on the described fore paw; Comprise that also cylinder sleeve is installed on the pawl base, the push rod bulb withstands on the cylinder that the driving ratchet meshes with releasing that is used for of described bending riser rear end.
Described ratchet fender guard comprises that also an end is fixed on the pawl base, the retracing spring that the other end is connected with ratchet.
Described positioning plate has preceding lockhole, and packing journal stirrup before being installed with on the described base, preceding packing journal stirrup have the preceding packing journal stirrup lockhole that matches for described preceding lockhole; Described Convenient table has the back lockhole, also is installed with back packing journal stirrup on the described base, and back packing journal stirrup has the back packing journal stirrup lockhole that matches for described back lockhole.
Also comprise for the lifting of control platform and the control setup of tilting action; Described control setup comprises the oil pump that is connected with described oil cylinder, the compressed air source that is connected with described cylinder; Also comprise second electromagnetic valve that is connected on the oil cylinder chargine line, first electromagnetic valve that is connected in the 3rd electromagnetic valve on the compressed air source gas circuit and connects oil pump oil outlet and fuel tank respectively; Described control setup also comprises keypad, and the button on the keypad comprises lifting key, parallel decline key, inclination decline key and locking key; Described control setup also comprises the travel switch that is installed on the base plate and is positioned at the front arm back lower place; Described travel switch is a kind of electric normal open switch that gets with flexible spacing contact, its installation site is to determine like this: when platform is parallel when dropping to parallel extreme lower position, the spacing contact of travel switch is subjected to the aft end face bruising of front arm and just disconnects the trip switch.
The control circuit of described control setup comprises following loop: the rising circuit that the first is composed in series by motor and second electromagnetic valve of lifting key switch, oil pump; It two is the parallel decline circuit that composed in series by parallel decline key switch, first electromagnetic valve, travel switch and the 3rd electromagnetic valve; It three is inclination decline loops that inclination decline key switch and first electromagnetic valve and the 3rd electromagnetic valve compose in series; In parallel decline circuit, also be serially connected with described locking key.
Good effect of the present invention is:
The first, compared to the flexible lifting mechanism of current newer single cylinder, the present invention has inherited the functional character that parallel lifting and inclined lift have concurrently, and the oblique oval slotted eye at the end, preceding high back of putting the end of by has solved the leveling problem of platform in the parallel lifting starting stage.
The second, compared to current newer flexible lifting mechanism, the present invention acts directly between platform and the lifting support arm by the cylinder thrust that is arranged between platform hinged-support and the front arm, thereby the lifting moment of elevating ram, reduced the initial thrust peak value when low level, also reduced cylinder diameter simultaneously.
Three, owing to adopted ratchet fender guard with the oil cylinder direct correlation, the lock function when having increased the initial parastate of platform, fender guard is also because simplifying by the support of oil cylinder self.
Four, owing to simplified ratch mechanism, reduced parallel stop gear etc. and reduced manufacturing and maintenance cost.
The specific embodiment
Followingly provide the specific embodiment of the present invention with reference to accompanying drawing, the present invention is further specified.
As Fig. 1, the present invention includes base 1, be positioned at the platform 13 of base 1 top, be connected in front arm 7, back arm 9 between base 1 and the platform 13, and be used for the lifting of control platform 13 and the control setup 12 of tilting action.
Be provided with first hinged-support 2 and second hinged-support 8 from A-P on the described base 1 with being arranged in order.The top of described platform 13 is provided with the 3rd hinged-support 17, the 4th hinged-support 15 and the 5th hinged-support 21.Wherein the 3rd hinged-support 17 is positioned at front cross rail 16 front sides of platform 13, and the 4th hinged-support 15 is positioned at after cross member 14 front sides of platform 13, and the 5th hinged-support 21 is positioned at the front end of platform 13 inside casings.The lower end of described front arm 7 has preceding lower rotary shaft, and is articulated in the oval slotted eye of offering on first hinged-support 2 by this preceding lower rotary shaft.Go up rotating shaft before the upper end of front arm 7 has, and be articulated on the 3rd hinged-support 17 by going up rotating shaft before this.The lower end of back arm 9 has the back lower rotary shaft, and is articulated in the circular hole that second hinged-support 8 offers by this back lower rotary shaft, and back arm 9 upper ends have the back and go up rotating shaft, and rotating shaft is articulated on the 4th hinged-support 15 on this back.
The shape of the oval slotted eye of described first hinged-support 2, size are to determine like this: its front arc center is a little more than its rear arc center, the center of its rear arc center and second hinged-support, 8 circular holes is contour, and the width between centers of described rear arc center and second hinged-support, 8 circular holes equals the width between centers between described preceding last rotating shaft and the last rotating shaft in back.When platform 13 tilted to drop to lowest order, described oval slotted eye can contain the preceding lower rotary shaft of front arm 7.And before the described oval slotted eye the oblique setting at the end, high back to make the preceding lower rotary shaft of front arm 7 be the slip of going up a slope forward when platform inclination descends, be that descending slides backward during rising, to guarantee that in the starting stage of the parallel lifting of platform the preceding lower rotary shaft of front arm 7 reaches the rear arc of oval slotted eye easily and is unlikely to make a concession.As Fig. 1, Fig. 2.
Still as Fig. 1, the present invention also comprises on the crosspiece that is installed in described front arm 7 stage casings, the oil cylinder lower hinge support 4 that is made of left and right riser.Also comprise oil cylinder 18, oil cylinder 18 upper ends are hinged on the 5th hinged-support 21 by rotating shaft on the oil cylinder, and the lower end is articulated in the oil cylinder lower hinge support 4 by the oil cylinder lower rotary shaft.
As Fig. 3 and Fig. 4, also comprise ratchet fender guard 20, described ratchet fender guard 20 comprises pawl base 20-1, ratchet 20-2, ratchet bar 20-3 and cylinder 19.Described pawl base 20-1 is the tube seat structure, and it is fixedly mounted on the below of oil cylinder 18 cylinder bodies, and its front end is concordant with the front end of oil cylinder 18, and its rear end is provided with fixing hinging supporting shaft, and its tail end left side is provided with cylinder mounting plate.
Described ratchet 20-2 is made of left and right sides dihedral wallboard and fore paw, the rear end is provided with fraising, the tail end left side is provided with the bending riser, the hinging supporting shaft of its fraising by the rear end and pawl base 20-1 rear end is hinged, be positioned at the top of pawl base 20-1, and straddle the push rod top of oil cylinder 18 by the semicircle orifice that arranges on its fore paw.The cylinder sleeve of described cylinder 19 is fixedly mounted on the described cylinder mounting plate, and the cylinder push-rod bulb of described cylinder 19 withstands on the rear end of described bending riser, is used for promoting ratchet 20-2 to remove engagement.Described ratchet bar 20-3 is made up of left and right sides tooth bar, rotating shaft is hinged on the oil cylinder of its fraising by its front end and oil cylinder 18, and be installed in respectively in the left and right sides neutral gear of pawl base 20-1 inner cylinder 18, also the constraint by the set screw 20-5 that arranges about before and after being fixedly mounted on the pawl base 20-1 kerve is to guarantee axially being consistent of its trend and oil cylinder 18.Described ratchet fender guard 20 comprises that also an end is fixed on the pawl base 20-1, the retracing spring 20-4 that the other end then is connected with ratchet 20-2, and it is used for constraint ratchet 20-2 and resets after breaking away from engagement.
Still as Fig. 1, the present invention also comprises the Convenient table 11 of after cross member 14 bottom surfaces that are installed in described platform 13, and the leading flank of described Convenient table 11 bottoms is that cambered surface, trailing flank are the plane; Described Convenient table 11 stand on the base plate of base 1 when platform 13 is in horizontal extreme lower position, and when platform 13 tilts to descend the base plate of its bottom front arc contact base 1, become the center of turn that platform 13 leans forward; Below described Convenient table 11, also be provided with the lockhole for packing.
As Fig. 1, Fig. 2, the present invention also comprises the positioning plate 6 that is fixedly mounted on the front arm 7, is positioned at oil cylinder lower hinge support 4 positive rear ends; The bottom surface of described positioning plate 6 is cambered surface, when platform 13 tilts to drop to lowest order, and the base plate of its bottom cambered surface contact base 1, and when oil cylinder 18 begins lifting from extreme lower position, become the fulcrum that starts when having an effect again; The lower end of described positioning plate 6 also is provided with the lockhole for packing.
Described oil cylinder 18 also has following feature: its cylinder diameter and stroke are that load-carrying and the stroke according to the parallel lifting mechanism of traditional single cylinder requires to determine, its lifting stroke is generally less, to guarantee the safety of its carrying; The tail end of described oil cylinder 18 also is equipped with for the flow regulating valve that suppresses to reflux with the control descending speed.
The ratchet set-up mode of described ratchet bar 18-3 is: several between minimum with parallel lifting and the highest zone be provided with highly accordingly several etc. the helical teeth of pitch, correspond respectively to several operating altitudes of ratchet, ratchet engagement locking; The pitch that is positioned at front end may be locked on the parallel minimum altitude correspondence position of platform 13; Also be provided with certain neutral gear to guarantee to hold the free clutch of ratchet at platform inclination during to extreme lower position at the front end of first tooth.
Still as Fig. 1, also comprise two Self-carried type ramps 22 that are installed in platform 13 front end both sides, Self-carried type ramp 22 by its top board bottom surface applying platform 13, also by with platform circular hole bearing pin and be affiliated on platform 13 with the adaptive arc plate in platform circular arc outer one to one.
Still as Fig. 1, the present invention also comprises preceding packing journal stirrup 5 and the back packing journal stirrup 10 that is fixed on the described base 1, is respectively equipped with lockhole, when platform 13 is in horizontal minimum altitude, they lay respectively at the below of positioning plate 6 and Convenient table 11, its lockhole respectively with positioning plate 6 and Convenient table 11 on lockhole corresponding one by one; Adopting bolt to connect above-mentioned lockhole one to one respectively during packing can connect as one apparatus of the present invention.
As shown in Figure 1, described control setup 12 comprises the oil pump 26 that is connected with described oil cylinder 18, the compressed air source 23 that is connected with described cylinder 19.
Described control setup 12 also comprises second electromagnetic valve 25 that is connected on oil cylinder 18 chargine lines, first electromagnetic valve 27 that is connected in the 3rd electromagnetic valve 24 on compressed air source 23 gas circuits and connects oil pump 26 oil outlets and fuel tank respectively.
Described second electromagnetic valve 25 is hydraulic directional control valve, and first electromagnetic valve 27 is hydraulically-controlled one-way valve, and described the 3rd electromagnetic valve 24 is the Pneumatic unidirectional valve.
Described control setup 12 also comprises keypad 28, and the button on the keypad 28 comprises lifting key, parallel decline key, inclination decline key and locking key.
Described control setup 12 also comprises the travel switch 3 that is installed on base 1 base plate, is positioned at front arm 7 back lower places; Described travel switch 3 is a kind of electric normal open switch that get with flexible spacing contact, its installation site is to determine like this: when platform 13 is parallel when dropping to parallel extreme lower position, the spacing contact of travel switch 3 is subjected to the aft end face bruising of front arm 7, and just disconnects the trip switch 3.
Described control circuit comprises following loop: the rising circuit that the first is composed in series by motor and second electromagnetic valve 25 of lifting key switch, oil pump 26; It two is the parallel decline circuit that composed in series by parallel decline key switch, first electromagnetic valve 27, travel switch 3 and the 3rd electromagnetic valve 24; It three is inclination decline loops that inclination decline key switch and first electromagnetic valve 27 and the 3rd electromagnetic valve 24 compose in series.In parallel decline circuit, also be serially connected with described locking key.
Control function when the button switch of described keypad 28 triggers and control sequential are set by pre-programmed, and it has following feature: described lifting key switch key is namely connected the rising circuit: turn-off first electromagnetic valve 27, connect oil pump 26 when connecting second electromagnetic valve 25; Described parallel decline key switch button is namely connected parallel decline circuit: of short duration connection rising circuit second electromagnetic valve 25 of elder generation, unlatching oil pump 26, stop after the of short duration time-delay, and connect first electromagnetic valve 27 and the 3rd electromagnetic valve 24 again, the parallel decline of platform; The time-delay timing be by the ratchet bar 20-3 of the ratchet fender guard 20 push rod lifting by oil cylinder 18 slide off latched position and time of flicking determined.Described tilt key decline switch only could be connected under the state that travel switch 3 turn-offs; Under the state that travel switch 3 turn-offs, namely connect inclination decline circuit by described inclination decline key switch: of short duration connection rising circuit second electromagnetic valve 25 of elder generation, unlatching oil pump 26, stop after the of short duration time-delay, connect first electromagnetic valve 27 the 3rd electromagnetic valve 24 again, platform inclination descends; Turning on and off of described locking key switch controls the 3rd electromagnetic valve 24 namely turn-offed the 3rd electromagnetic valve 24, opened first electromagnetic valve 27 simultaneously by locking key, but by the then release of parallel decline key switch, recover to connect the 3rd electromagnetic valve 24.
Below by a working cycle enforcement of the present invention is further specified.
The initial condition of platform 13: horizontal minimum altitude state, this moment, travel switch 3 was normal open; Connect power supply, enter parallel lifting pattern.As shown in Figure 1.
1) press lifting key: oil pump 26 starts; oil cylinder 18 oil-feeds are suppressed; platform 13 parallel risings can rise to arbitrary height of setting in the stroke by crawl, and can be locked in minimum altitude to the arbitrary setting operating altitude between the maximum height by ratchet fender guard 20.
2) press parallel decline key: oil pump 26 starts, stop after the of short duration time-delay, one section (preparing for cylinder 19 releases) → the 3rd electromagnetic valve 24 conducting of platform 13 parallel risings earlier, cylinder 19 conductings, connect compressed gas source 23, cylinder 19 flicks ratchet → the 3rd electromagnetic valve 24 of locking and opens, the 13 parallel declines of oil cylinder time-delay release oil return → platform.
In the parallel lifting process of platform, press locking key, the 3rd electromagnetic valve 24 turn-offs, cylinder cutout, platform 13 descends by deadweight, and until locking on the nigh ratchet, the current height of platform 13 is locked to front slide for ratchet 20-2; As continuing lifting, press parallel decline key and get final product release.
The contact that the aft end face that platform 13 continues declines → forearms 7 begins bruising travel switch 3 disconnects until travel switch 3 and just stops decline, is locked in until first pitch that is positioned at ratchet fender guard front end on the correspondence position of parallel minimum altitude of platform 13.Platform 13 current states: platform 13 is in horizontal minimum altitude, and travel switch 3 turn-offs, the 3rd electromagnetic valve 24 turn-offs, second electromagnetic valve 25 continues conducting, and oil cylinder 18 is in packing state; This moment, platform 13 also may be locked in horizontal minimum altitude state if press locking key.
3) when the horizontal minimum altitude state of platform 13, press inclination decline key---this set is to cause excessively in order to prevent from pressing the decline key that platform is unexpected to tilt to descend: ratchet → oil cylinder 18 time-delay oil return release → platforms 13 that one section → cylinder of platform 13 parallel risings earlier 19 flicks locking are that center of turn tilts to descend with the front arc of Convenient table 11 bottoms: front arm 7 in the oval slotted eye of first hinged-support 2 to front slide, vehicle bridge 25 front ends land on the Self-carried type of the base plate platform 13 of the cambered surface of positioning plate 6 contact base 1, and platform 13 front ends tilt to drop to lowest order.As shown in Figure 2.
4) (continued access 3)) press lifting key again, first electromagnetic valve 27 is closed, and 18 oil-feeds of oil pump 26 startup → oil cylinders are suppressed, promote upward to rotate backward centered by the rotating shaft before the front arm 7 → platform 13 is that center of turn tilts to rise with the cambered surface of Convenient table 11; The preceding lower rotary shaft of front arm 7 is along the groove face of the oval slotted eye at the end, preceding high back of first hinged-support slid underneath backward, until the rear arc of withstanding oval slotted eye---platform 13 changes parastate over to, returns to horizontal minimum altitude state, travel switch 3 contacts reset, conducting, and platform 13 finishes tilt mode, gets back to initial condition.As shown in Figure 1.