CN103331824A - Double-shaft stone saw web assembly and saw web machine - Google Patents
Double-shaft stone saw web assembly and saw web machine Download PDFInfo
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- CN103331824A CN103331824A CN2013102861814A CN201310286181A CN103331824A CN 103331824 A CN103331824 A CN 103331824A CN 2013102861814 A CN2013102861814 A CN 2013102861814A CN 201310286181 A CN201310286181 A CN 201310286181A CN 103331824 A CN103331824 A CN 103331824A
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- saw
- saw blade
- saw blades
- stone material
- axostylus axostyle
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Abstract
The invention relates to a double-shaft stone saw web assembly and a saw web machine. The double-shaft stone saw web assembly and a saw web machine comprise a rack and a moving supporting frame. A track is arranged on the rack. Two sides of the moving supporting frame are placed on the track through an idler wheel assembly. The moving supporting frame is connected with a winding machine through a transmission mechanism. A clip is arranged on the moving supporting frame. An upper bearing seat and a lower bearing seat are fixedly installed on the rack. The upper bearing seat and the lower bearing seat are vertically installed. An upper saw web set is installed on the upper bearing seat through a first shaft lever. A lower saw web set is installed on the lower bearing seat through a second shaft lever. The first shaft lever and the second shaft lever are connected with isolated drivers respectively. According to the double-shaft stone saw web assembly and the saw web machine, a gantry-shaped structure is adopted and the double-shaft stone saw web assembly and the saw web machine are convenient to operate. Meanwhile, a procedure of back chipping which is required after a traditional stone saw machine cuts a seam on stone is removed, efficiency is effectively improved and labor cost is saved.
Description
Technical field
A kind of twin shaft stone material of the present invention saw blade assembly and veneer sawing machine relate to field of stone processing.
Background technology
Existing all kinds of stone saw, shown in Figure 1 as Figure of description: as to be single or multiple saw blades 6 to be installed on the employing single shaft 11 come the waste material 13 of cutting stone material.1), the stone material of processing low height size needs the saw blade of major diameter size to cut, its consumables cost height its shortcoming is:; 2), be processed with two procedures: a), cutting, b), back chipping.Cause its process-cycle long, the manpower consumption height, the stone material waste is big; 3), since on the existing saw single shaft institute's saw blade of adorn make up less than the small pieces below 10 for many, the saw kerf negligible amounts, efficient is lower.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of twin shaft stone material saw blade assembly and veneer sawing machine, adopt the planer-type contour structures, easy to operate.Save the operation that still needs back chipping behind traditional stone saw joint-cutting simultaneously, effectively raised the efficiency, saved cost of labor.
The technical scheme that the present invention takes is: a kind of stone material saw blade assembly, top chock, the fixed installation of step upper-lower position, described top chock is equipped with saw blades groups by first axostylus axostyle, described step is equipped with down saw blades groups by second axostylus axostyle, and described first axostylus axostyle, second axostylus axostyle connect independently drive unit respectively.
The described saw blades groups that goes up comprises that a plurality of upward saw blades, described saw blades groups down comprise a plurality of saw blades down, and last saw blades groups is identical with the saw blade quantity that following saw blades groups comprises.Described on each the transverse plane of saw blade over against the transverse plane of a following saw blade.Described each to the center of last saw blade and following saw blade in X axis and Y-axis to certain skew is arranged.
The described saw blades groups that goes up comprises that 18 are gone up saw blade, and described saw blades groups down comprises 18 following saw blades.
Describedly go up saw blade, the saw blade diameter is down: wherein a certain of φ 1600mm, φ 1700mm, φ 1800mm, φ 2000mm, φ 2200mm.
Be provided with lining between described adjacent two saw blades.
A kind of twin shaft stone material veneer sawing machine comprises frame, travel(l)ing rest; Frame is provided with track, and the travel(l)ing rest both sides are positioned on the track by roll wheel assembly, and travel(l)ing rest is connected with hoist engine by transmission mechanism, and travel(l)ing rest is provided with dop; Be installed with top chock, step on the frame, top chock, step upper-lower position mounting arrangements, described top chock is equipped with saw blades groups by first axostylus axostyle, described step is equipped with down saw blades groups by second axostylus axostyle, and described first axostylus axostyle, second axostylus axostyle connect independently drive unit respectively.
Described frame top is provided with an overhead guard shell, and last saw blades groups is positioned at the overhead guard shell, prevents from that saw blades groups from flying out to hurt sb.'s feelings.
Described travel(l)ing rest adopts the lath of a plurality of flexible connections, passes through the gap between per two saw blades one by one.
A kind of twin shaft stone material of the present invention saw blade assembly and veneer sawing machine, beneficial effect is as follows:
1, twin shaft stone material veneer sawing machine upper and lower two is lined up each has been arranged 18 alloy saw blades that diameter is φ 1600mm ~ φ 2200mm, so stone material in cutting area, is to be 19 uniform flag materials of thickness by subdivision side by side.Than the mode of operation of traditional stone saw one saw one seam, operating efficiency improves greatly.
2, material consumption: for traditional stone saw, the stone material that to cut a height open be 1250mm just must use a diameter to finish more than or equal to the alloy saw blade cutting of φ 2750mm.Mounted in pairing mode, diameter only just can be finished cutting as two alloy saw blade groups of φ 1600mm up and down and twin shaft stone material veneer sawing machine of the present invention has used.For the total value of two kinds of specification saw blades, consumables cost has been to reduce exponentially.
3, the used saw blade specification of twin shaft stone material veneer sawing machine of the present invention is respectively five kinds of φ 1600mm, φ 1700mm, φ 1800mm, φ 2000mm, φ 2200mm etc., its processing stone material has but covered traditional saw saw blade specification from the range of work of φ 50mm ~ φ 4000mm, even comprises expensive frame strip saw.Along with the progressively popularization of the machining large-sized stone material of this small size saw blade, brand-new production model, will give whole processing of stone the upstream industry---saw blade production already brings an innovation.That is: littleization that become of saw blade dimensions.Can reduce the social industry cost of whole stone material industrial chain significantly, reduce the consumption of social resources and the energy simultaneously, social benefit is self-evident widely for it.
4, manpower consumption: twin shaft stone material veneer sawing machine of the present invention is from top to bottom in the process of processing stone material, up hill and dale the stone material subdivision is come, and has saved the operation that still needs back chipping behind traditional saw joint-cutting.Single this procedure that just saves just saves two manpower consumptions.
5, the twin shaft stone material veneer sawing machine range of work of the present invention stone material equipment that can infinitely extend as long as the lining of different-thickness is installed, just can process the flag material of all thickness between two saw blades.
Description of drawings
The invention will be further described below in conjunction with drawings and Examples:
Fig. 1 is the saw-blade structure schematic diagram of existing stone saw described in the background technology.
Fig. 2 is a kind of stone material saw blade assembly structural representation of the present invention.
Fig. 3 is twin shaft stone material veneer sawing machine master TV structure schematic diagram of the present invention.
Fig. 4 is twin shaft stone material veneer sawing machine plan structure schematic diagram of the present invention.
Fig. 5 is twin shaft stone material veneer sawing machine side-looking structural representation of the present invention.
The specific embodiment
As shown in Figure 2, a kind of stone material saw blade assembly, top chock 5.1, the fixed installation of step 5.2 upper-lower positions, described top chock 5.1 is equipped with saw blades groups 6.1 by first axostylus axostyle 11.1, described step 5.2 is equipped with down saw blades groups 6.2 by second axostylus axostyle 11.2, and described first axostylus axostyle 11.1, second axostylus axostyle 11.2 connect independently drive unit respectively.
The described saw blades groups 6.1 that goes up comprises that a plurality of upward saw blades, described saw blades groups 6.2 down comprise a plurality of saw blades down, and last saw blades groups 6.1 is identical with the saw blade quantity that following saw blades groups 6.2 comprises.Described on each the transverse plane of saw blade over against the transverse plane of a following saw blade.Described each to the center of last saw blade and following saw blade in X axis and Y-axis to certain skew is arranged.The described saw blades groups 6.1 that goes up comprises that 18 are gone up saw blade, and described saw blades groups 6.2 down comprises 18 following saw blades.
Describedly go up saw blade, the saw blade diameter is down: wherein a certain of φ 1600mm, φ 1700mm, φ 1800mm, φ 2000mm, φ 2200mm.Be provided with lining 12 between described adjacent two saw blades.
Shown in Fig. 3 ~ 5, a kind of twin shaft stone material veneer sawing machine comprises frame 2, travel(l)ing rest 3; Frame 2 is provided with track 7, and travel(l)ing rest 3 both sides are positioned on the track 7 by roll wheel assembly 1, and travel(l)ing rest 3 is connected with hoist engine 9 by transmission mechanism, and travel(l)ing rest 3 is provided with dop 10, and dop 10 is used for blocking the waste material 13 of fixing stone.
Be installed with top chock 5.1, step 5.2 on the frame 2, top chock 5.1, step 5.2 upper-lower position mounting arrangements, described top chock 5.1 is equipped with saw blades groups 6.1 by first axostylus axostyle 11.1, described step 5.2 is equipped with down saw blades groups 6.2 by second axostylus axostyle 11.2, and described first axostylus axostyle 11.1, second axostylus axostyle 11.2 connect independently drive unit respectively.Drive unit comprises 130KW, 6 utmost point motors of two platform independent, and two motors drive respectively on first axostylus axostyle 11.1, second axostylus axostyle 11.2 by belt pulley 4 respectively: go up saw blades groups 6.1, following saw blades groups 6.2.
Described frame 2 tops are provided with an overhead guard shell 8, and last saw blades groups 6.1 is positioned at overhead guard shell 8.
Described top chock 5.1, step 5.2 are installed by adjustable plate and frame 2 respectively.
Described travel(l)ing rest 3 adopts the lath of a plurality of flexible connections, passes through the gap between per two saw blades one by one.
A kind of twin shaft stone material of the present invention veneer sawing machine adopts the planer-type contour structures, and it has contained five kinds of types such as DSP1600, DSP1700, DSP1800, DSP2000, DSP2200.Its operation principle is:
Be example with DSP1600 twin shaft stone saw, the duration of work of DSP1600-2200 twin shaft stone saw is formed by three sections: 1, feeding area; 2, cutting area; 3, discharge zone.Its whole work period is moved automatically by machine.Owing to limit switch has been installed at the two ends of frame 2, at hoist engine 9 pulling force sensor and clutch has been installed, very big limit ground has reduced controlling of manpower and has intervened in the work.
After appearance and size is positioned over dop 10 leading portions of travel(l)ing rest 3 less than the rough stone block 13 of (length * wide * height) 1450mm * 1035mm * 1250mm, drives rough stone block 13 by the 2T hoist engine and move forward along fixing track 7.After entering cutting area, by upper and lower two line up to the alloy saw blade of arranging, diameter is φ 1600mm (each 18 up and down, totally 36) from top to bottom up hill and dale subdivision be that 19, thickness are the flag material of 45mm equably.The flag material continues to be driven by hoist engine 9, enters discharge zone at last, the unloading entrucking.
The shortcomings and deficiencies that DSP160-22000 twin shaft stone saw has been evaded traditional all kinds of saws in the mechanism of cutting and processing stone material are to weighing four indexs of equipment important performance: 1, can be handling; 2, operating efficiency; 3, material consumption; 4, leap is all arranged on the manpower consumption and break through.
Claims (10)
1. stone material saw blade assembly, it is characterized in that, top chock (5.1), the fixed installation of step (5.2) upper-lower position, described top chock (5.1) is equipped with saw blades groups (6.1) by first axostylus axostyle (11.1), described step (5.2) is equipped with down saw blades groups (6.2) by second axostylus axostyle (11.2), and described first axostylus axostyle (11.1), second axostylus axostyle (11.2) connect independently drive unit respectively.
2. according to the described a kind of stone material saw blade assembly of claim 1, it is characterized in that, the described saw blades groups (6.1) that goes up comprises that a plurality of upward saw blades, described saw blades groups (6.2) down comprise a plurality of saw blades down, and last saw blades groups (6.1) is identical with the saw blade quantity that following saw blades groups (6.2) comprises.
3. according to the described a kind of stone material saw blade assembly of claim 2, it is characterized in that, described on each the transverse plane of saw blade over against the transverse plane of a following saw blade.
4. according to the described a kind of stone material saw blade assembly of claim 3, it is characterized in that, described each to the center of last saw blade and following saw blade in X axis and Y-axis to certain skew is arranged.
5. according to the described a kind of stone material saw blade assembly of claim 2, it is characterized in that the described saw blades groups (6.1) that goes up comprises that 18 are gone up saw blade, described saw blades groups (6.2) down comprises 18 following saw blades.
6. according to claim 2 or 3 or 4 described a kind of stone material saw blade assemblies, it is characterized in that, describedly go up saw blade, the saw blade diameter is down: wherein a certain of φ 1600mm, φ 1700mm, φ 1800mm, φ 2000mm, φ 2200mm.
7. according to claim 2 or 3 or 4 described a kind of stone material saw blade assemblies, it is characterized in that, be provided with lining (12) between described adjacent two saw blades.
8. a twin shaft stone material veneer sawing machine comprises frame (2), travel(l)ing rest (3); Frame (2) is provided with track (7), and travel(l)ing rest (3) both sides are positioned on the track (7) by roll wheel assembly (1), and travel(l)ing rest (3) is connected with hoist engine (9) by transmission mechanism, and travel(l)ing rest (3) is provided with dop (10); It is characterized in that, be installed with top chock (5.1), step (5.2) on the frame (2), top chock (5.1), step (5.2) upper-lower position mounting arrangements, described top chock (5.1) is equipped with saw blades groups (6.1) by first axostylus axostyle (11.1), described step (5.2) is equipped with down saw blades groups (6.2) by second axostylus axostyle (11.2), and described first axostylus axostyle (11.1), second axostylus axostyle (11.2) connect independently drive unit respectively.
9. described a kind of twin shaft stone material veneer sawing machine according to Claim 8 is characterized in that, described frame (2) top is provided with an overhead guard shell (8), and last saw blades groups (6.1) is positioned at overhead guard shell (8).
10. described a kind of twin shaft stone material veneer sawing machine according to Claim 8 is characterized in that, it is characterized in that, described travel(l)ing rest (3) adopts the lath of a plurality of flexible connections, passes through the gap between per two saw blades one by one.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310286181.4A CN103331824B (en) | 2013-07-09 | 2013-07-09 | A kind of twin shaft stone material saw assembly and veneer sawing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310286181.4A CN103331824B (en) | 2013-07-09 | 2013-07-09 | A kind of twin shaft stone material saw assembly and veneer sawing machine |
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| Publication Number | Publication Date |
|---|---|
| CN103331824A true CN103331824A (en) | 2013-10-02 |
| CN103331824B CN103331824B (en) | 2015-10-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310286181.4A Expired - Fee Related CN103331824B (en) | 2013-07-09 | 2013-07-09 | A kind of twin shaft stone material saw assembly and veneer sawing machine |
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| CN (1) | CN103331824B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107498415A (en) * | 2017-08-18 | 2017-12-22 | 中国船舶重工集团公司第十二研究所 | Thin-wall curved-surface composite groove inner corner trim weld root cleaning device and back chipping method |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2030539U (en) * | 1987-11-20 | 1989-01-11 | 孟繁印 | Combined diamond disc saw |
| CN2033737U (en) * | 1988-07-04 | 1989-03-08 | 魏尧棠 | Machine for sawing and cutling stone |
| CN2043915U (en) * | 1988-12-02 | 1989-09-06 | 杨光源 | Counter-cut machine for stone materials with circular saw blades of double-diamond |
| CN2173149Y (en) * | 1993-06-25 | 1994-08-03 | 丁时新 | Stone cutting machine |
| US20020100353A1 (en) * | 2001-01-30 | 2002-08-01 | Lee Wy Peron | Frame structure for power saw machine |
| CN202071218U (en) * | 2011-05-29 | 2011-12-14 | 李磊 | Multi-blade stone cutting machine |
| CN202480251U (en) * | 2012-03-14 | 2012-10-10 | 安徽同步自动化科技有限公司 | Refractory brick automatic slitting device |
| CN203317570U (en) * | 2013-07-09 | 2013-12-04 | 周宗杰 | Double-shaft stone saw web assembly and saw web machine |
-
2013
- 2013-07-09 CN CN201310286181.4A patent/CN103331824B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2030539U (en) * | 1987-11-20 | 1989-01-11 | 孟繁印 | Combined diamond disc saw |
| CN2033737U (en) * | 1988-07-04 | 1989-03-08 | 魏尧棠 | Machine for sawing and cutling stone |
| CN2043915U (en) * | 1988-12-02 | 1989-09-06 | 杨光源 | Counter-cut machine for stone materials with circular saw blades of double-diamond |
| CN2173149Y (en) * | 1993-06-25 | 1994-08-03 | 丁时新 | Stone cutting machine |
| US20020100353A1 (en) * | 2001-01-30 | 2002-08-01 | Lee Wy Peron | Frame structure for power saw machine |
| CN202071218U (en) * | 2011-05-29 | 2011-12-14 | 李磊 | Multi-blade stone cutting machine |
| CN202480251U (en) * | 2012-03-14 | 2012-10-10 | 安徽同步自动化科技有限公司 | Refractory brick automatic slitting device |
| CN203317570U (en) * | 2013-07-09 | 2013-12-04 | 周宗杰 | Double-shaft stone saw web assembly and saw web machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107498415A (en) * | 2017-08-18 | 2017-12-22 | 中国船舶重工集团公司第十二研究所 | Thin-wall curved-surface composite groove inner corner trim weld root cleaning device and back chipping method |
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| Publication number | Publication date |
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| CN103331824B (en) | 2015-10-21 |
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Granted publication date: 20151021 Termination date: 20170709 |
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| CF01 | Termination of patent right due to non-payment of annual fee |