CN103331130B - A kind of top hammer corrects trainer and corrects training method - Google Patents
A kind of top hammer corrects trainer and corrects training method Download PDFInfo
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- CN103331130B CN103331130B CN201310307986.2A CN201310307986A CN103331130B CN 103331130 B CN103331130 B CN 103331130B CN 201310307986 A CN201310307986 A CN 201310307986A CN 103331130 B CN103331130 B CN 103331130B
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- top hammer
- corrected
- hammer
- jacking block
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- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000004088 simulation Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 239000012530 fluid Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 3
- 229910003460 diamond Inorganic materials 0.000 description 3
- 239000010432 diamond Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- 206010053615 Thermal burn Diseases 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000009527 percussion Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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Abstract
The invention discloses a kind of top hammer correct trainer and correct training method, comprise multiple top hammer to be corrected and a standard top hammer, also comprise hydraulic power supply, hydraulic control system, to jacking block and calibrated bolck, described hydraulic power supply connects the oil cylinder of multiple top hammer to be corrected by hydraulic control system, described calibrated bolck is a regular cube, the length of side of described regular cube and the end surface side appearance etc. of top hammer to be corrected.Structure of the present invention is simple, using jacking block and calibrated bolck is respectively standard, power source is provided by using hydraulic control system, mobile top hammer to be corrected, thus reach the effect of simulation top hammer correction, new hand is enable to grasp the skill corrected top hammer fast, and overall structure is simple, with low cost, greatly saved the training cost of apprentice, by method provided by the invention, whether " the bowing " and " arrisdefect " and the centering that correct top hammer be respectively good, and intuitively can carry out corrective action to top hammer fast, overall security is good.
Description
Technical field
The invention belongs to superhard material synthesis ancillary technique field, particularly relate to a kind of top hammer and correct trainer and correct training method.
Background technology
The top hammer of diamond cubic hinge press belongs to carbide alloy material, under high-temperature high-pressure state, require that six top hammers have higher centering, if top hammer centering is poor, the sealing property of pyrophillite under high-temperature high-pressure state will be affected, thus cause blowing out, also can there is top hammer accidents time serious, cause the increase of top hammer cost.The top hammer mounting structure that current domestic cubic hinge press adopts, constantly rising in stress-relief process, the bolt of fixing top hammer easily loosens, top hammer centering is caused to be deteriorated gradually in the course of the work, this just requires that practitioner is after equipment work a period of time, top hammer is corrected, to ensure the centering that top hammer recovers good.But, because press drops into comparatively greatly, for the apprentice of new upper machine, allow press quit work for their study and training correction top hammer, the too much time can be wasted when normal production, and affect production efficiency.
Summary of the invention
The object of this invention is to provide a kind of top hammer and correct trainer, can analog correction top hammer, make it improve operating personnel fast and correct top hammer ability.
A further object of the present invention is to provide a kind of top hammer and corrects training method, easy to operate, directly perceived, and security is good.
The present invention adopts following technical proposals:
A kind of top hammer corrects trainer, comprise multiple top hammer to be corrected and a standard top hammer, also comprise hydraulic power supply, hydraulic control system, for the top hammer corrected whether bow to jacking block with for the top hammer that corrects whether arrisdefect and centering OK calibrated bolck, described hydraulic power supply connects the oil cylinder of multiple top hammer to be corrected by hydraulic control system, described calibrated bolck is a regular cube, the length of side of described regular cube and the end surface side appearance etc. of top hammer to be corrected.
Described hydraulic control system comprises fluid pressure line and hydraulic control box, and described hydraulic control box, by the oil circuit port of the oil cylinder of fluid pressure line UNICOM hydraulic power supply, described hydraulic control box is provided with handle and multiple two way valve.
The number of described two way valve is five.
Described is a cuboid to jacking block, and the length of described cuboid is all greater than the length of side of calibrated bolck.
A kind of top hammer corrects training method, comprises following step;
A: be first placed on to jacking block on supporting seat, jacking block one end is adjacent to the output shaft of hydraulic power supply, manually hydraulic control box, namely click front cylinder two-way valve switch, repeatedly press handle simultaneously, the output shaft of hydraulic power supply starts to advance, until hold out against jacking block, with the screw up and down of the fastening top hammer to be corrected of spanner, top hammer end face to be corrected is close to completely with to the corresponding end face of jacking block, completes the correction whether top hammer to be corrected " is bowed ";
B: take out jacking block, put into calibrated bolck, continue to click front cylinder two-way valve switch, repeatedly press handle simultaneously, the output shaft of hydraulic power supply is allowed to move on, advance after a segment distance, calibrated bolck is pressed close to top hammer to be corrected respectively, whether observe top hammer to be corrected " arrisdefect ", if arrisdefect hand hammer is pounded hit screw, reach the object revising degree of skewness, until top hammer flat side of a hammer seamed edge and calibrated bolck seamed edge fit like a glove, realize top hammer centering and correct;
C: repeat above step, corrects until complete the top hammer in other orientation.
Operate the distance allowing the output shaft of hydraulic power supply move in described step B to guarantee not load onto calibrated bolck.
Structure of the present invention is simple, using jacking block and calibrated bolck is respectively standard, power source is provided by using hydraulic control system, mobile top hammer to be corrected, thus reach the effect of simulation top hammer correction, new hand is enable to grasp the skill corrected top hammer fast, and overall structure is simple, with low cost, greatly saved the training cost of apprentice, by method provided by the invention, whether " the bowing " and " arrisdefect " and the centering that correct top hammer be respectively good, and intuitively can carry out corrective action to top hammer fast, overall security is good.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Detailed description of the invention
As shown in Figure 1, a kind of top hammer corrects trainer, comprise multiple top hammer to be corrected 11 and a standard top hammer 9, also comprise hydraulic power supply, hydraulic control system, for the top hammer corrected whether bow to jacking block with for the top hammer that corrects whether arrisdefect and centering OK calibrated bolck, described hydraulic power supply connects the oil cylinder of multiple top hammer to be corrected by hydraulic control system, described calibrated bolck is a regular cube, the length of side of described regular cube and the end surface side appearance etc. of top hammer to be corrected.Standard top hammer 9 grade described in the present embodiment is all placed on operating desk 1, the position of the top hammer that can maintain the standard 9, highly, makes correction more accurate.
Described hydraulic control system comprises fluid pressure line and hydraulic control box 3, and described hydraulic control box 3, by the oil circuit port of the oil cylinder of fluid pressure line UNICOM hydraulic power supply, described hydraulic control box 3 is provided with handle 2 and multiple two way valve 4.Described fluid pressure line comprises oil inlet pipe 5 and flowline 6.
The number of described two way valve 4 is five.Five two way valves 4 can control the top hammer on five directions simultaneously respectively, top hammer centering are corrected more accurate.
Described is a cuboid to jacking block, and the length of cuboid is all greater than the length of side of calibrated bolck.Whether conveniently can correct top hammer by the cuboid being namely greater than the end face length of side of top hammer for being greater than calibrated bolck to jacking block to bow, namely whether the end face of top hammer has angle with cuboid to jacking block corresponding surface, has angle to be referred to as " bowing ".
A kind of top hammer corrects training bearing calibration, comprises following step;
A: be first placed on to jacking block on supporting seat, jacking block one end is adjacent to the output shaft of hydraulic power supply, manually hydraulic control box, namely click front cylinder two-way valve switch, repeatedly press handle 2 simultaneously, the output shaft of hydraulic power supply starts to advance, until hold out against jacking block, with the screw up and down of the fastening top hammer to be corrected of spanner, top hammer end face to be corrected is close to completely with to the corresponding end face of jacking block, completes the correction whether top hammer to be corrected " is bowed ";
B: take out jacking block, put into calibrated bolck, continue to click front cylinder two-way valve switch, repeatedly press handle 2 simultaneously, allow the output shaft of hydraulic power supply move on, advance (not knocking calibrated bolck) after a segment distance, calibrated bolck is pressed close to top hammer to be corrected respectively, whether observes top hammer to be corrected " arrisdefect ", if arrisdefect hand hammer is pounded hit screw, reach the object revising degree of skewness, until top hammer flat side of a hammer seamed edge and calibrated bolck seamed edge fit like a glove;
The bearing calibration of other top hammer as previously discussed.
The present invention is applicable to all diamond synthesis practitioners, and its superiority and practicality are mainly manifested in the following aspects:
1, with low cost.A diamond synthesis press (minimum cylinder diameter) is worth about 1,000,000 yuan; for teach new apprentice correct top hammer time; equipment must stop producing, and by separate unit average product 180ct, often shuts down one hour loss RMB about 70 yuan; newly enter apprentice 400 people every year to calculate; the exercise of annual needs corrects top hammer and delays production loss expense more than at least 10 ten thousand yuan, and corrects the every mounting cost of top hammer analogue means and amount to more than 20,000 yuan, can Long-Time Service continuously; and hydraulic system is without the need to power consumption, save electric power energy.
2, intuitively easy to operate.When whole press corrects top hammer, practitioner's half body is needed to visit entrance pressure machine, with lamp according to, soon, hand is touched, aid is drawn etc., and mode observes top hammer centering state, and the mode that this device adopts top hammer simulation to install, set five top hammers, be respectively: all around, highly close to Human Height, the more convenient top hammer of observation intuitively state, carries out correction grounding.
3, security is good.This device can not cause because people pushes the wrong the percussion hammer that button causes in training, and effectively ensure that personal security, there will not be in training process get an electric shock, scald, get injured by a fall, accident of colliding with.
Claims (2)
1. top hammer corrects a training method, it is characterized in that: comprise following step;
A: be first placed on to jacking block on supporting seat, jacking block one end is adjacent to the output shaft of hydraulic power supply, manually hydraulic control box, namely click front cylinder two-way valve switch, repeatedly press handle simultaneously, the output shaft of hydraulic power supply starts to advance, until hold out against jacking block, with the screw up and down of the fastening top hammer to be corrected of spanner, top hammer end face to be corrected is close to completely with to the corresponding end face of jacking block, completes the correction whether top hammer to be corrected " is bowed ";
B: take out jacking block, put into calibrated bolck, continue to click front cylinder two-way valve switch, repeatedly press handle simultaneously, the output shaft of hydraulic power supply is allowed to move on, advance after a segment distance, calibrated bolck is pressed close to top hammer to be corrected respectively, whether observe top hammer to be corrected " arrisdefect ", if arrisdefect hand hammer is pounded hit screw, reach the object revising degree of skewness, until top hammer flat side of a hammer seamed edge and calibrated bolck seamed edge fit like a glove, realize top hammer centering and correct;
C: repeat above step, corrects until complete the top hammer in other orientation.
2. top hammer according to claim 1 corrects training method, it is characterized in that: operate the distance allowing the output shaft of hydraulic power supply move in described step B and guarantee not knock calibrated bolck.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310307986.2A CN103331130B (en) | 2013-07-22 | 2013-07-22 | A kind of top hammer corrects trainer and corrects training method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310307986.2A CN103331130B (en) | 2013-07-22 | 2013-07-22 | A kind of top hammer corrects trainer and corrects training method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103331130A CN103331130A (en) | 2013-10-02 |
| CN103331130B true CN103331130B (en) | 2015-08-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310307986.2A Expired - Fee Related CN103331130B (en) | 2013-07-22 | 2013-07-22 | A kind of top hammer corrects trainer and corrects training method |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1234242A (en) * | 1967-08-01 | 1971-06-03 | ||
| US4385880A (en) * | 1957-06-27 | 1983-05-31 | Lemelson Jerome H | Shock wave processing apparatus |
| CN201586515U (en) * | 2009-12-18 | 2010-09-22 | 杨晓红 | Hydraulic system of hexahedron synthetic diamond press |
| CN201815287U (en) * | 2010-10-27 | 2011-05-04 | 开封贝斯科超硬材料有限公司 | Special-shaped superhigh pressure combined top hammer |
| CA2560218C (en) * | 2005-10-12 | 2014-07-08 | Smith International, Inc. | Diamond-bonded bodies and compacts with improved thermal stability and mechanical strength |
-
2013
- 2013-07-22 CN CN201310307986.2A patent/CN103331130B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4385880A (en) * | 1957-06-27 | 1983-05-31 | Lemelson Jerome H | Shock wave processing apparatus |
| GB1234242A (en) * | 1967-08-01 | 1971-06-03 | ||
| CA2560218C (en) * | 2005-10-12 | 2014-07-08 | Smith International, Inc. | Diamond-bonded bodies and compacts with improved thermal stability and mechanical strength |
| CN201586515U (en) * | 2009-12-18 | 2010-09-22 | 杨晓红 | Hydraulic system of hexahedron synthetic diamond press |
| CN201815287U (en) * | 2010-10-27 | 2011-05-04 | 开封贝斯科超硬材料有限公司 | Special-shaped superhigh pressure combined top hammer |
Non-Patent Citations (1)
| Title |
|---|
| 方啸虑.顶锤的安装与调整.《超硬材料基础与标准》.中国建材工业出版社,1998, * |
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| CN103331130A (en) | 2013-10-02 |
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Address after: Fangcheng County of Nanyang City, Henan province 473264 box 101 Applicant after: ZHONGNAN DIAMOND Co.,Ltd. Address before: Fangcheng County of Nanyang City, Henan province 473264 box 101 Applicant before: ZHONGNAN DIAMOND Co.,Ltd. |
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Free format text: CORRECT: APPLICANT; FROM: ZHONGNAN DIAMOND CO., LTD. TO: ZHONGNAN DIOMAND CO., LTD. |
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Granted publication date: 20150805 |