CN103331130A - Top hammer correcting training device and correcting training method - Google Patents
Top hammer correcting training device and correcting training method Download PDFInfo
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- CN103331130A CN103331130A CN2013103079862A CN201310307986A CN103331130A CN 103331130 A CN103331130 A CN 103331130A CN 2013103079862 A CN2013103079862 A CN 2013103079862A CN 201310307986 A CN201310307986 A CN 201310307986A CN 103331130 A CN103331130 A CN 103331130A
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- jacking block
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Abstract
The invention discloses a top hammer correcting training device and a correcting training method. The top hammer correcting training device comprises multiple top hammers to be corrected and a standard top hammer, and also comprises a hydraulic power source, a hydraulic control system, a opposite-vertex block and a standard block, wherein the hydraulic power source is connected with the oil cylinders of the multiple top hammers to be corrected through the hydraulic control system, the standard block is a cube, and the side length of the cube is equal to the end surface side length of the top hammers to be corrected. According to the top hammer correcting training device and the correcting training method, the structure is simple, the opposite-vertex block and the standard block are respectively used as standards, and the hydraulic control system is adopted to supply power source to move the top hammers to be corrected, so that the effect of simulating the correction of top hammers is realized, a newcomer can rapidly master the correcting skill of the top hammers, the overall structure is simple, the cost is low, the cost on training a trainee is greatly saved, through the method provided by the invention, the `head drop`, the `edge failure` and the centering of the top hammers are respectively corrected, the top hammers can be corrected intuitively and rapidly, and the overall safety is good.
Description
Technical field
The invention belongs to the synthetic ancillary technique field of superhard material, relate in particular to a kind of top hammer and proofread and correct trainer and proofread and correct training method.
Background technology
The top hammer of diamond cubic hinge press belongs to the carbide alloy material, it is higher to neutrality to require six top hammers to have under high-temperature high-pressure state, if the top hammer is poor to neutrality, will influence the sealing property of pyrophillite under the high-temperature high-pressure state, thereby cause blowing out, hammer collision accident in top also can take place when serious, causes top this increase hammer out.The top hammer mounting structure that present domestic cubic hinge press adopts, constantly rising in the stress-relief process, the bolt of fixing top hammer is loosening easily, cause top hammer to neutrality variation gradually in the course of the work, this just requires the practitioner after equipment work a period of time, top hammer is proofreaied and correct, recovered good in neutrality to guarantee the top hammer.Yet, because the press input is bigger, at the new apprentice who goes up machine, allow press quit work for their study and training correction top hammer, when ordinary production, can waste the too much time, and influence production efficiency.
Summary of the invention
The purpose of this invention is to provide a kind of top hammer and proofread and correct trainer, can hammer into shape on the analog correction top, make it improve operating personnel fast and proofread and correct top hammer ability.
Further purpose of the present invention provides a kind of top hammer and proofreaies and correct training method, and is easy to operate, directly perceived, and security is good.
The present invention adopts following technical proposals:
A kind of top hammer is proofreaied and correct trainer, comprise a plurality of top to be corrected hammers and a standard top hammer, the top hammer that also comprises hydraulic power supply, hydraulic control system, is used for proofreading and correct whether bow to jacking block and the top that is used for proofreading and correct whether hammering arrisdefect into shape and to neutral OK calibrated bolck, described hydraulic power supply connects the oil cylinder of a plurality of tops to be corrected hammer by hydraulic control system, described calibrated bolck is a regular cube, the end surface side appearance of the length of side of described regular cube and top to be corrected hammer etc.
Described hydraulic control system comprises fluid pressure line and hydraulic control box, and described hydraulic control box is by the oil circuit port of the oil cylinder of fluid pressure line UNICOM hydraulic power supply, and described hydraulic control box is provided with handle and a plurality of two way valve.
The number of described two way valve is five.
Described is a cuboid to jacking block, and the length of side of the equal overgauge piece of the length of described cuboid.
A kind of top hammer is proofreaied and correct training method, comprises following step;
A: at first jacking block is placed on the supporting seat, jacking block one end is adjacent to the output shaft of hydraulic power supply, by the hand-hydraulic control box, cylinder two-way valve switch before namely clicking is pressed handle simultaneously repeatedly, and the output shaft of hydraulic power supply begins to advance, up to holding out against jacking block, screw up and down with the fastening top to be corrected of spanner hammer makes top to be corrected hammer tip face and the corresponding end face of jacking block is close to fully, finishes the correction whether top to be corrected hammer " is bowed ";
B: take out jacking block, put into calibrated bolck, cylinder two-way valve switch before continuing to click is pressed handle simultaneously repeatedly, allow the output shaft of hydraulic power supply move on, advance behind the segment distance, calibrated bolck is pressed close to top to be corrected hammer respectively, observe top to be corrected hammer whether " arrisdefect ", if pounding with hand hammer, arrisdefect hits screw, reach the purpose of revising degree of skewness, till top hammer flat side of a hammer seamed edge and calibrated bolck seamed edge fit like a glove, realize that the top hammer proofreaies and correct neutrality;
C: repeat above step, proofread and correct until the top hammer of finishing other orientation.
The distance that operation allows the output shaft of hydraulic power supply move among the described step B guarantees not load onto calibrated bolck.
The present invention is simple in structure, use respectively jacking block and calibrated bolck are standard, by using hydraulic control system that power source is provided, top mobile to be corrected hammer, thereby reach the effect that simulation top hammer is proofreaied and correct, make new hand can grasp the skill that the top hammer is proofreaied and correct fast, and overall structure is simple, with low cost, saved apprentice's training cost greatly, by method provided by the invention, proofreaied and correct respectively top hammer " bowing " and " arrisdefect " and whether good to neutrality, and can intuitively carry out corrective action to the top hammer fast, overall security is good.
Description of drawings
Fig. 1 is structural representation of the present invention.
The specific embodiment
As shown in Figure 1, a kind of top hammer is proofreaied and correct trainer, comprise 11 and standard top hammers 9 of a plurality of tops to be corrected hammer, the top hammer that also comprises hydraulic power supply, hydraulic control system, is used for proofreading and correct whether bow to jacking block and the top that is used for proofreading and correct whether hammering arrisdefect into shape and to neutral OK calibrated bolck, described hydraulic power supply connects the oil cylinder of a plurality of tops to be corrected hammer by hydraulic control system, described calibrated bolck is a regular cube, the end surface side appearance of the length of side of described regular cube and top to be corrected hammer etc.Standard top described in the present embodiment is hammered 9 grades into shape and all is placed on the operating desk 1, and the position of top hammer 9 that can maintain the standard, highly makes correction more accurate.
Described hydraulic control system comprises fluid pressure line and hydraulic control box 3, and described hydraulic control box 3 is by the oil circuit port of the oil cylinder of fluid pressure line UNICOM hydraulic power supply, and described hydraulic control box 3 is provided with handle 2 and a plurality of two way valve 4.Described fluid pressure line comprises oil inlet pipe 5 and flowline 6.
The number of described two way valve 4 is five.Five two way valves 4 can be controlled five top hammers on the direction simultaneously respectively, make the top hammer proofread and correct more accurate to neutrality.
Described is a cuboid to jacking block, and the length of side of the equal overgauge piece of the length of cuboid.Whether bow by namely can conveniently proofreading and correct the top hammer greater than the cuboid of the end face length of side of pushing up hammer to jacking block for the overgauge piece, whether with cuboid to jacking block corresponding surface have angle, have angle to be referred to as " bowing " if namely pushing up the end face of hammering into shape.
A kind of top hammer is proofreaied and correct the training bearing calibration, comprises following step;
A: at first jacking block is placed on the supporting seat, jacking block one end is adjacent to the output shaft of hydraulic power supply, by the hand-hydraulic control box, cylinder two-way valve switch before namely clicking is pressed handle 2 simultaneously repeatedly, and the output shaft of hydraulic power supply begins to advance, up to holding out against jacking block, screw up and down with the fastening top to be corrected of spanner hammer makes top to be corrected hammer tip face and the corresponding end face of jacking block is close to fully, finishes the correction whether top to be corrected hammer " is bowed ";
B: take out jacking block, put into calibrated bolck, cylinder two-way valve switch before continuing to click is pressed handle 2 simultaneously repeatedly, allows the output shaft of hydraulic power supply move on, advance (not knocking calibrated bolck) behind the segment distance, calibrated bolck is pressed close to top to be corrected hammer respectively, observe top to be corrected hammer whether " arrisdefect ", hit screw if arrisdefect is pounded with hand hammer, reach the purpose of revising degree of skewness, till top hammer flat side of a hammer seamed edge and calibrated bolck seamed edge fit like a glove;
The bearing calibration of other top hammer as previously discussed.
The present invention is applicable to all diamond synthesis practitioners, and its superiority and practicality mainly show the following aspects:
1, with low cost.A diamond synthesis press (minimum cylinder diameter) is worth about 1,000,000 yuan; being used for the new apprentice of professor proofreaies and correct when pushing up hammer; equipment must stop to produce, and presses separate unit average product 180ct, about 70 yuan of every shutdown loss in hour RMB; newly advancing apprentice 400 people every year calculates; annual need exercise to proofread and correct the top hammer to delay more than at least 10 ten thousand yuan of production loss expense, and proofread and correct the top every mounting cost of hammer analogue means amount to 20,000 surplus yuan, can use for a long time continuously; and hydraulic system need not power consumption, saves electric power energy.
2, easy to operate directly perceived.When whole press proofreaied and correct the top hammer, need half body of practitioner to visit the entrance pressure machine, with lamp according to, soon, hand touches, aid is drawn etc., and mode is observed the top hammer to neutral state, and the mode that this device adopts top hammer simulation to install, set five top hammers, be respectively: all around down, highly near human body height, the more convenient top hammer state of observing is intuitively proofreaied and correct grounding.
3, security is good.This device can not cause in the training because the people pushes the wrong the percussion hammer that button causes, and has guaranteed personal security effectively, can not occur getting an electric shock in the training process, the accident of scalding, get injured by a fall, collide with.
Claims (6)
1. a top hammer is proofreaied and correct trainer, comprise a plurality of top to be corrected hammers and a standard top hammer, it is characterized in that: the top hammer that also comprise hydraulic power supply, hydraulic control system, is used for proofreading and correct whether bow to jacking block and the top that is used for proofreading and correct whether hammering arrisdefect into shape and to neutral OK calibrated bolck, described hydraulic power supply connects the oil cylinder of a plurality of tops to be corrected hammer by hydraulic control system, described calibrated bolck is a regular cube, the end surface side appearance of the length of side of described regular cube and top to be corrected hammer etc.
2. top according to claim 1 is hammered into shape and is proofreaied and correct trainer, it is characterized in that: described hydraulic control system comprises fluid pressure line and hydraulic control box, described hydraulic control box is by the oil circuit port of the oil cylinder of fluid pressure line UNICOM hydraulic power supply, and described hydraulic control box is provided with handle and a plurality of two way valve.
3. top according to claim 2 is hammered into shape and is proofreaied and correct trainer, and it is characterized in that: the number of described two way valve is five.
4. top according to claim 3 is hammered into shape and is proofreaied and correct trainer, and it is characterized in that: described is a cuboid to jacking block, and the length of side of the equal overgauge piece of the length of described cuboid.
5. a top hammer is proofreaied and correct training method, it is characterized in that: comprise following step;
A: at first jacking block is placed on the supporting seat, jacking block one end is adjacent to the output shaft of hydraulic power supply, by the hand-hydraulic control box, cylinder two-way valve switch before namely clicking is pressed handle simultaneously repeatedly, and the output shaft of hydraulic power supply begins to advance, up to holding out against jacking block, screw up and down with the fastening top to be corrected of spanner hammer makes top to be corrected hammer tip face and the corresponding end face of jacking block is close to fully, finishes the correction whether top to be corrected hammer " is bowed ";
B: take out jacking block, put into calibrated bolck, cylinder two-way valve switch before continuing to click is pressed handle simultaneously repeatedly, allow the output shaft of hydraulic power supply move on, advance behind the segment distance, calibrated bolck is pressed close to top to be corrected hammer respectively, observe top to be corrected hammer whether " arrisdefect ", if pounding with hand hammer, arrisdefect hits screw, reach the purpose of revising degree of skewness, till top hammer flat side of a hammer seamed edge and calibrated bolck seamed edge fit like a glove, realize that the top hammer proofreaies and correct neutrality;
C: repeat above step, proofread and correct until the top hammer of finishing other orientation.
6. top according to claim 5 is hammered into shape and proofreaied and correct training method, it is characterized in that: the distance that operation allows the output shaft of hydraulic power supply move among the described step B guarantees not load onto calibrated bolck.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310307986.2A CN103331130B (en) | 2013-07-22 | 2013-07-22 | A kind of top hammer corrects trainer and corrects training method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310307986.2A CN103331130B (en) | 2013-07-22 | 2013-07-22 | A kind of top hammer corrects trainer and corrects training method |
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| CN103331130A true CN103331130A (en) | 2013-10-02 |
| CN103331130B CN103331130B (en) | 2015-08-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310307986.2A Active CN103331130B (en) | 2013-07-22 | 2013-07-22 | A kind of top hammer corrects trainer and corrects training method |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1234242A (en) * | 1967-08-01 | 1971-06-03 | ||
| US4385880A (en) * | 1957-06-27 | 1983-05-31 | Lemelson Jerome H | Shock wave processing apparatus |
| CN201586515U (en) * | 2009-12-18 | 2010-09-22 | 杨晓红 | Hydraulic system of hexahedron synthetic diamond press |
| CN201815287U (en) * | 2010-10-27 | 2011-05-04 | 开封贝斯科超硬材料有限公司 | Special-shaped superhigh pressure combined top hammer |
| CA2560218C (en) * | 2005-10-12 | 2014-07-08 | Smith International, Inc. | Diamond-bonded bodies and compacts with improved thermal stability and mechanical strength |
-
2013
- 2013-07-22 CN CN201310307986.2A patent/CN103331130B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4385880A (en) * | 1957-06-27 | 1983-05-31 | Lemelson Jerome H | Shock wave processing apparatus |
| GB1234242A (en) * | 1967-08-01 | 1971-06-03 | ||
| CA2560218C (en) * | 2005-10-12 | 2014-07-08 | Smith International, Inc. | Diamond-bonded bodies and compacts with improved thermal stability and mechanical strength |
| CN201586515U (en) * | 2009-12-18 | 2010-09-22 | 杨晓红 | Hydraulic system of hexahedron synthetic diamond press |
| CN201815287U (en) * | 2010-10-27 | 2011-05-04 | 开封贝斯科超硬材料有限公司 | Special-shaped superhigh pressure combined top hammer |
Non-Patent Citations (1)
| Title |
|---|
| 方啸虑: "《超硬材料基础与标准》", 30 April 1998, 中国建材工业出版社 * |
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| CN103331130B (en) | 2015-08-05 |
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Address after: Fangcheng County of Nanyang City, Henan province 473264 box 101 Applicant after: ZHONGNAN DIAMOND CO., LTD. Address before: Fangcheng County of Nanyang City, Henan province 473264 box 101 Applicant before: Zhongnan Diamond Co., Ltd. |
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Free format text: CORRECT: APPLICANT; FROM: ZHONGNAN DIAMOND CO., LTD. TO: ZHONGNAN DIOMAND CO., LTD. |
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