CN103328546B - Polyamide having nanoparticles on the surface - Google Patents
Polyamide having nanoparticles on the surface Download PDFInfo
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- CN103328546B CN103328546B CN201180065631.6A CN201180065631A CN103328546B CN 103328546 B CN103328546 B CN 103328546B CN 201180065631 A CN201180065631 A CN 201180065631A CN 103328546 B CN103328546 B CN 103328546B
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- 239000002105 nanoparticle Substances 0.000 title claims description 51
- 239000004952 Polyamide Substances 0.000 title description 3
- 229920002647 polyamide Polymers 0.000 title description 3
- 239000006185 dispersion Substances 0.000 claims abstract description 30
- 239000002612 dispersion medium Substances 0.000 claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 claims abstract description 15
- 238000001035 drying Methods 0.000 claims abstract description 7
- 239000000203 mixture Substances 0.000 claims description 75
- 239000000126 substance Substances 0.000 claims description 73
- 238000000034 method Methods 0.000 claims description 67
- 150000001408 amides Chemical class 0.000 claims description 40
- 239000002245 particle Substances 0.000 claims description 37
- 229920000728 polyester Polymers 0.000 claims description 25
- 150000001875 compounds Chemical class 0.000 claims description 24
- 239000004417 polycarbonate Substances 0.000 claims description 16
- 229920000515 polycarbonate Polymers 0.000 claims description 16
- 229920001169 thermoplastic Polymers 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 238000005507 spraying Methods 0.000 claims description 12
- 239000002904 solvent Substances 0.000 claims description 9
- 229920001519 homopolymer Polymers 0.000 claims description 6
- 239000011261 inert gas Substances 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 5
- 238000006068 polycondensation reaction Methods 0.000 claims description 4
- 229920000587 hyperbranched polymer Polymers 0.000 claims description 3
- 238000007873 sieving Methods 0.000 claims description 2
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- 125000003118 aryl group Chemical group 0.000 description 11
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 10
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- 150000001721 carbon Chemical group 0.000 description 8
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- 125000005907 alkyl ester group Chemical group 0.000 description 4
- 238000000889 atomisation Methods 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 150000002576 ketones Chemical class 0.000 description 4
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- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 3
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- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical group CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 230000009435 amidation Effects 0.000 description 3
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- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
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- 239000003795 chemical substances by application Substances 0.000 description 3
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- NNBZCPXTIHJBJL-UHFFFAOYSA-N decalin Chemical compound C1CCCC2CCCCC21 NNBZCPXTIHJBJL-UHFFFAOYSA-N 0.000 description 3
- PXBRQCKWGAHEHS-UHFFFAOYSA-N dichlorodifluoromethane Chemical group FC(F)(Cl)Cl PXBRQCKWGAHEHS-UHFFFAOYSA-N 0.000 description 3
- 238000002296 dynamic light scattering Methods 0.000 description 3
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- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
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- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
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- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
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- FDLQZKYLHJJBHD-UHFFFAOYSA-N [3-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=CC(CN)=C1 FDLQZKYLHJJBHD-UHFFFAOYSA-N 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
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- 238000000149 argon plasma sintering Methods 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 150000001541 aziridines Chemical class 0.000 description 1
- YDLSUFFXJYEVHW-UHFFFAOYSA-N azonan-2-one Chemical compound O=C1CCCCCCCN1 YDLSUFFXJYEVHW-UHFFFAOYSA-N 0.000 description 1
- 150000004951 benzene Polymers 0.000 description 1
- 150000001555 benzenes Polymers 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 235000019437 butane-1,3-diol Nutrition 0.000 description 1
- 229940043232 butyl acetate Drugs 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 229910021393 carbon nanotube Inorganic materials 0.000 description 1
- 239000002041 carbon nanotube Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 229920006037 cross link polymer Polymers 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- CGZZMOTZOONQIA-UHFFFAOYSA-N cycloheptanone Chemical compound O=C1CCCCCC1 CGZZMOTZOONQIA-UHFFFAOYSA-N 0.000 description 1
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 229940117389 dichlorobenzene Drugs 0.000 description 1
- 150000004816 dichlorobenzenes Chemical class 0.000 description 1
- 125000004177 diethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- SQNZJJAZBFDUTD-UHFFFAOYSA-N durene Chemical class CC1=CC(C)=C(C)C=C1C SQNZJJAZBFDUTD-UHFFFAOYSA-N 0.000 description 1
- 238000001493 electron microscopy Methods 0.000 description 1
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical group O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 1
- 125000001033 ether group Chemical group 0.000 description 1
- 238000006266 etherification reaction Methods 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- SFNALCNOMXIBKG-UHFFFAOYSA-N ethylene glycol monododecyl ether Chemical compound CCCCCCCCCCCCOCCO SFNALCNOMXIBKG-UHFFFAOYSA-N 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 230000009969 flowable effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 229910052733 gallium Inorganic materials 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 150000003944 halohydrins Chemical group 0.000 description 1
- CATSNJVOTSVZJV-UHFFFAOYSA-N heptan-2-one Chemical compound CCCCCC(C)=O CATSNJVOTSVZJV-UHFFFAOYSA-N 0.000 description 1
- 125000004836 hexamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 description 1
- QVTWBMUAJHVAIJ-UHFFFAOYSA-N hexane-1,4-diol Chemical compound CCC(O)CCCO QVTWBMUAJHVAIJ-UHFFFAOYSA-N 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 238000001027 hydrothermal synthesis Methods 0.000 description 1
- 125000004356 hydroxy functional group Chemical group O* 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 1
- GKQPCPXONLDCMU-CCEZHUSRSA-N lacidipine Chemical compound CCOC(=O)C1=C(C)NC(C)=C(C(=O)OCC)C1C1=CC=CC=C1\C=C\C(=O)OC(C)(C)C GKQPCPXONLDCMU-CCEZHUSRSA-N 0.000 description 1
- 150000003951 lactams Chemical class 0.000 description 1
- 229910052746 lanthanum Inorganic materials 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 150000007517 lewis acids Chemical class 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- ZDGGJQMSELMHLK-UHFFFAOYSA-N m-Trifluoromethylhippuric acid Chemical compound OC(=O)CNC(=O)C1=CC=CC(C(F)(F)F)=C1 ZDGGJQMSELMHLK-UHFFFAOYSA-N 0.000 description 1
- IVSZLXZYQVIEFR-UHFFFAOYSA-N m-xylene Chemical compound CC1=CC=CC(C)=C1 IVSZLXZYQVIEFR-UHFFFAOYSA-N 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000012703 microemulsion polymerization Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- RZXMPPFPUUCRFN-UHFFFAOYSA-N p-toluidine Chemical compound CC1=CC=C(N)C=C1 RZXMPPFPUUCRFN-UHFFFAOYSA-N 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- UVBBCQLPTZEDHT-UHFFFAOYSA-N pent-4-en-1-amine Chemical group NCCCC=C UVBBCQLPTZEDHT-UHFFFAOYSA-N 0.000 description 1
- UTXPIKQQGGDASF-UHFFFAOYSA-N pent-4-ene-1,1-diamine Chemical group NC(N)CCC=C UTXPIKQQGGDASF-UHFFFAOYSA-N 0.000 description 1
- FDPIMTJIUBPUKL-UHFFFAOYSA-N pentan-3-one Chemical compound CCC(=O)CC FDPIMTJIUBPUKL-UHFFFAOYSA-N 0.000 description 1
- 235000020030 perry Nutrition 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 125000001997 phenyl group Polymers [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 229920001643 poly(ether ketone) Polymers 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 229920006260 polyaryletherketone Polymers 0.000 description 1
- 238000012643 polycondensation polymerization Methods 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002215 polytrimethylene terephthalate Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 238000004313 potentiometry Methods 0.000 description 1
- 239000012716 precipitator Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- AOHJOMMDDJHIJH-UHFFFAOYSA-N propylenediamine Chemical compound CC(N)CN AOHJOMMDDJHIJH-UHFFFAOYSA-N 0.000 description 1
- OSFBJERFMQCEQY-UHFFFAOYSA-N propylidene Chemical group [CH]CC OSFBJERFMQCEQY-UHFFFAOYSA-N 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 239000011877 solvent mixture Substances 0.000 description 1
- 238000005118 spray pyrolysis Methods 0.000 description 1
- 208000011117 substance-related disease Diseases 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 150000005199 trimethylbenzenes Chemical class 0.000 description 1
- 238000000108 ultra-filtration Methods 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 238000000207 volumetry Methods 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/20—Compounding polymers with additives, e.g. colouring
- C08J3/203—Solid polymers with solid and/or liquid additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2377/00—Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2479/00—Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2461/00 - C08J2477/00
- C08J2479/02—Polyamines
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/005—Additives being defined by their particle size in general
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention relates to a method for producing polymer mixtures containing at least one polymer (A) and at least one component (B), comprising the following steps: (a) preparing (A) as a granulate;(b) preparing (B) as a liquid solution and/or dispersion in a dispersion medium; (c) applying the solution and/or dispersion prepared in step (b) in the form of drops by means of an atomiser to the granulate (A) prepared in step (a); (d) drying the granulate obtained in step (c); and (e) optionally carrying out one or more moulding steps.
Description
Patent application claims enjoys the rights and interests of the U.S. Provisional Patent Application sequence number 61/416,319 in the application of application on November 23rd, 2010, and its full content is incorporated herein for reference.
The present invention relates to a kind of production and comprise at least one polymkeric substance and the method comprising the polymeric blends of other component of at least one, wherein the solution of other component described or liquid dispersion are applied on granular polymkeric substance by spraying gun, subsequently that polymer beads is dry, and usually process further in manufacturing process.
The form that wherein polymkeric substance uses is not pure material form usually, and is actually the form mixed with other component.Can the example of problem that often runs into of the polymkeric substance of thermoplasticity processing be wish that the polymkeric substance with high molecular is to obtain good mechanical property on the one hand, but there is low-molecular-weight polymkeric substance be easier to processing; But the mechanical property of products therefrom is then poor.
As described in WO2004/74360A and WO2008/084021A, a kind of method solving this problem becomes and mechanical property for using nano particle to improve stream.
But, it is difficult for being mixed by nano particle in polymkeric substance and making nano particle dispersed in polymeric substrates, because nano particle and polymkeric substance are at melt, as the mixing in forcing machine or melt mixer often causes nanoparticle aggregate to produce larger aggregate in mixing process, and the Beneficial Effect of nano particle is caused to reduce.
Another mode improving workability is for add hyperbranched polymer in thermoplastic polymer.Which improve mobility, especially long-term behaviour, for example, see WO2010/054933, WO2009/115535 and WO2009/115536.
When using organic compound, between mixing period, the thermal destruction of described compound is a problem, and volatile gases of in fact usually may overflowing.Thermal destruction decreases the amount of active compound in polymkeric substance, and in addition, if such as say that hydrolysis products is corrosive, then degraded product is to polymkeric substance, is harmful to desired application and/or to process systems used.
The object of the invention is for providing a kind of method of producing the polymeric blends with other component of at least one, the method avoids the stress produced owing to promoting the comparatively high temps of undesirable DeR simultaneously, and do not damage the dispersion of component of mixture, as more uneven in made dispersion.The method is especially intended to the production of the polymeric blends allowing to have nano particle, and wherein nano particle has maximum dispersion fineness and the formation of aggregates of nanoparticles minimizes.
The present invention realizes described object via producing containing at least one polymkeric substance (A) with containing the following methods of the polymeric blends of at least one component (B), said method comprising the steps of:
A () provides (A) of a granular form,
B () provides (B) of the dispersion in liquor and/or in dispersion medium,
C the drop of the solution provided in step (b) and/or dispersion, by spraying gun, is applied on the particle provided in step (a) by (),
D particle drying that () will obtain in step (c), and
E () optionally carries out one or more forming step.
Described at least one is that other component (B) applying on the polymer particles of small droplets form and the removal of dispersion medium subsequently obtain component (B) on the polymer particles evenly and very fine and closely woven dispersion, and does not need to make polymkeric substance and component (B) be exposed to thermal stresses.When polymkeric substance is used as component (B), as an example, it has obvious Beneficial Effect alleviating in the polymericular weight reduction during usually occurring in melt-mixing.When by the inventive method by nano particle and mixed with polymers time; the gathering of nano particle obviously reduces; this is as produced respectively by melt-mixing, produce in the present invention and the polymer-nanoparticle mixture extruded subsequently in each case relatively shown in.
When the polymkeric substance that described at least one is used as (A) is selected from the polymkeric substance produced via known solid state condensation, the inventive method especially can easily whole enter in production method, especially in condensation polymerization step, wherein the polymkeric substance of precondensation is preserved for some time under lower than the second-order transition temperature of polymkeric substance and the temperature of fusing point, to increase the molecular weight of polymkeric substance via further condensation reaction.
The present invention will be described in more detail below.
In the step (a) of the inventive method, at least one polymkeric substance (A) provides in granular form.Therefore, described at least one polymkeric substance (A) is in particle form.Measure by method of sieving, the D of particle
50value is generally 5 μm to 5mm, and preferably 50 μm to 4mm, and particularly preferably 100 μm to 2mm.In the present invention, particle diameter is the longest dimension of particle.Particle can any desired shape use in the present invention, and as circular, oval, cylindrical etc., and they can have regular or irregularly shaped and regular or irregular surface.
In the present invention, described at least one polymkeric substance (A) is preferably selected from thermoplastic polymer.For the present invention, " thermoplastic polymer " also referred to as thermoplastics be can thermoplasticity processing polymkeric substance, can via heating plastic distortion polymkeric substance.Herein thermoplastic polymer feature for they can via heating repeat viscous deformation.In the present invention, term thermoplastic polymer also cover thermoplastic elastomer.In principle, the inventive method can use the thermoplastics of any type.The list of suitable thermoplastics can at Kunststoff-Taschenbuch [Plastics Handbook], and ed.Saechtling, finds in 1989.The method of producing described thermoplastics is well-known, and many thermoplasticss are commercially available.The example of suitable thermoplastics is polymeric amide, polyester, as polybutylene terephthalate and polyethylene terephthalate, urethane, polycarbonate, and vinylaromatic polymer, as polystyrene, and multipolymer and composition thereof.
The present invention particularly preferably is, and described at least one polymkeric substance (A) is selected from the polymkeric substance can produced by polycondensation.They are also referred to as polycondensate.Polycondensation refers to via repetition condensation step and eliminates simple, and namely low-molecular-weight compound is as the polymerization of water.In polycondensate, polymeric amide, polyester and polycarbonate are the most frequently used.Some high-performance polymer also produces via polycondensation, and wherein example is polyetherketone, polyether-ether-ketone, PAEK, pi, polysulfones, polyethersulfone, PPSU and polyphenylene sulfide.
Other suitable polymkeric substance is polyolefine, as Natene and multipolymer, and/or homopolymer polypropylene or multipolymer, polyvinyl chloride, poly-(methyl) acrylate and this section and above listed by the mixture of thermoplastic polymer.
The preferred thermoplastic polymer of part is described hereinafter in more detail.
1. polymeric amide
According to ISO307, at 25 DEG C, measure in 0.5 % by weight polymkeric substance (in 96% sulfuric acid) solution, for the intrinsic viscosity (limiting viscosity of the polymeric amide of the inventive method, Staudinger (Staudinger) index in the past) be generally 90-350ml/g, preferred 110-240ml/g.
Preferred use molar weight M
wfor hypocrystalline or the amorphous polymer of at least 5000g/mol, wherein they are described in US2 as an example, and 071,250, US2,071.251, US2,130,523, US2,130,948, US2,241,322, US2,312,966, US2,512,606 and US3,393, in 210.
These documents such as describe the polymeric amide produced by the lactam nucleus of 7-13 unit, as polycaprolactam, poly capryllactam and polylauryllactam, and also describe the polymeric amide obtained by the reaction of dicarboxylic acid and diamines.
The example of spendable dicarboxylic acid for having 6-12 carbon atom, the alkane dicarboxylic acid of a preferred 6-10 carbon atom and aromatic dicarboxylic acid.Wherein they are hexanodioic acid, nonane diacid, sebacic acid, dodecanedioic acid, terephthalic acid and/or m-phthalic acid.
Specially suitable diamines is for having 6-12 carbon atom, the alkane diamine of a preferred 6-8 carbon atom, and m-xylene diamine, two (4-aminophenyl) methane, two (4-aminocyclohexyl) methane, 2,2-bis-(4-aminophenyl) propane or 2,2-bis-(4-aminocyclohexyl) propane.
Preferred polymeric amide is polyhexamethylene adipamide, polyhexamethylene sebacamide and polycaprolactam and nylon-6/6,6, especially there is the hexanolactam unit of 5-95 % by weight content.Particularly preferably polycaprolactam (polymeric amide-6 or nylon-6) and polyhexamethylene adipamide (polymeric amide-6,6 or nylon-6,6).
These compounds such as can trade mark
b and
a is buied by BASF SE.
Also should mention such as can via the condensation at elevated temperature of 1,4-Diaminobutane and hexanodioic acid and the polymeric amide (nylon-4,6) obtained.The production method with the polymeric amide of this structure is such as described in EP38094A, EP38582A and EP39524A.Other suitable polymeric amide can obtain via the copolymerization of two or more monomers referred to above.The mixture exceeding a kind of polymeric amide is suitable equally, and blending ratio can regulate as required herein.
Other polymeric amide with special advantage is half aromatic copolyamides, and as nylon-6,6T and nylon-6,6/6, T, wherein they have and are less than 0.5 % by weight triamine content based on molecular weight, are preferably less than 0.3 % by weight (EP299444A).Half aromatic copolyamides with low triamine content can be produced via the method be described in EP129195A and EP129196A.
Other suitable polymeric amide comprises based on nylon-6, and 6, containing the uncoloured polymeric amide of suitable stablizer as amine.These compounds are passable
aE product is obtained by BASF SE.Polymeric amide suitable is equally the mixture of the glass fiber reinforcement based on nylon-6.This series products is passable
bE is buied by BASF SE.
2. polyester
Normally used polyester is based on aromatic dicarboxylate and aliphatic series and/or those of aromatic dihydroxy compound.
First group of preferred polyester is polyalkylene terephthalates, and wherein their alcohol structure division has 2-10 carbon atom.
This kind of polyalkylene terephthalates is that itself is known.Their main chain comprises the aromatic ring derived from aromatic dicarboxylic acid.Aromatic cycles as can by halogen, as chlorine or bromine, or by C
1-C
4alkyl, as methyl, ethyl, sec.-propyl or n-propyl or n-, the exclusive OR tertiary butyl replace.
These polyalkylene terephthalates can via aromatic dicarboxylic acid or its ester or ester forms derivative and aliphatic dihydroxy compound reacts in a known way and obtains.
Preferred dicarboxylic acid is NDA, terephthalic acid and m-phthalic acid or its mixture.32 % by mole at the most, preferably more than 10 % by mole of aromatic dicarboxylic acids can by aliphatic series or alicyclic dicarboxylic acid, as hexanodioic acid, nonane diacid, sebacic acid, dodecanedioic acid and cyclohexane cyclohexanedimethanodibasic replace.% by mole data are based on the total molecular weight of polymkeric substance.
Preferred aliphatic dihydroxy compound is the glycol with 2-8 carbon atom, especially 1,2-ethandiol, 1, ammediol, BDO, 1,6-hexylene glycol, 1,4-hexylene glycol, Isosorbide-5-Nitrae-cyclohexanediol, 1,4 cyclohexane dimethanol and neopentyl glycol or its mixture.
Particularly preferred polyester is the polyalkylene terephthalates obtained by the alkanediol with 2-6 carbon atom.Wherein, particularly preferably polyethylene terephthalate, Poly(Trimethylene Terephthalate) and polybutylene terephthalate and composition thereof.Same preferably PET (polyethylene terephthalate) and/or PBT (polybutylene terephthalate), it comprises at the most 1 % by weight, preferred 0.75 % by weight 1,6-hexylene glycol and/or 2-methyl isophthalic acid at the most, 5-pentanediol is as other monomeric unit.Weight percentage is based on the gross weight of polyalkylene terephthalates.
According to ISO1628, at 25 DEG C, be measure in 0.5 % by weight solution in the mixture be made up of phenol and orthodichlorobenzene of 1:1 at polyester in weight ratio, the intrinsic viscosity of polyester is generally 50-220, preferred 80-160.
Particularly preferably wherein end carboxyl group content is 100meq/kg polyester at the most, preferably 50meq/kg polyester, the especially at the most polyester of 40meq/kg polyester at the most.This kind polyester is such as produced by the method for DE4401055A.The content of terminal carboxyl(group) usually via volumetry, as measured by potentiometry.
The composition being suitable for the inventive method also comprises the polyester different from PBT, as the mixture of polyethylene terephthalate (PET) and/or polycarbonate.Such as, polyethylene terephthalate and/or polycarbonate ratio is in the mixture preferably at the most 50 % by weight, especially 10-30 % by weight based on the gross weight of 100 % by weight (A) herein.
The polyester being applicable to the inventive method also comprises biodegradable polyester, as the random aliphatic aromatic copolyester such as based on hexanodioic acid, succsinic acid, sebacic acid, BDO and 1,3 butylene glycol.These products are biodegradable, and monomer whose also can be obtained by renewable resources.Biodegradable polyester such as can trade mark
obtained by BASF SE.
Use recycled material be also favourable, wherein example is PET, optionally with other polyalkylene terephthalates, as the mixture of PBT.
Recycled material can granular form or use with the form of ground material.Polyester stands the hydrolytic rupture caused by traces of moisture in the course of processing, and therefore can advise recycled material predrying.After dry, residual moisture content is preferably 0.01-0.7% based on polyester gross weight, especially 0.2-0.6%.
Another organizes the polyester that suitable polyester is the Wholly aromatic produced by aromatic dicarboxylic acid and aromatic dihydroxy compound.
Suitable aromatic dicarboxylic acid is the compound for the production of polyalkylene terephthalates listed above.Be preferably based on mixture to use by 5-100 % by mole of m-phthalic acid and 0-95 % by mole of terephthalic acid, especially the mixture of 50-80 % by mole of terephthalic acid and 20-50% m-phthalic acid formation.
3. polycarbonate
Described at least one polymkeric substance (A) used can comprise homo-polycarbonate or Copolycarbonate.Preferred use all poly-of dihydroxyphenyl propane and Copolycarbonate.Suitable polycarbonate can in a known way, and as via by the compound based on total amount 0.05-2.0 % by mole of bis-phenol at least trifunctional, the compound as having three or more phenols OH bases mixes and branching.
The molar weight M of optimization polycarbonate
w(mass average value) is 10000-200000g/mol, preferred 20000-80000g/mol.
Polycarbonate such as can via bis-phenol and phosgene in interface, or the reaction (being known as pyridine method) with phosgene in homogeneous phase and producing, and molecular weight can in a known way, obtain via using the chain terminator of appropriate amount in all cases.
The present invention is polymeric amide particularly preferably, especially nylon-6, and 6 and nylon-6.These polymeric amide such as can trade mark
commercial by BASF SE.The same preferred polyester of the present invention, especially polybutylene terephthalate (PBT).This kind of PBT can trade mark
obtained by BASF SE.Equally particularly preferably polycarbonate.Further preferred copolymer comprises polymeric amide, polyester and/or polycarbonate and composition thereof.Particularly preferably described at least one polymkeric substance (A) is selected from polymeric amide, polyester, polycarbonate, containing the multipolymer of polymeric amide, polyester and/or polycarbonate, and the mixture be made up of described homopolymer and/or multipolymer.
The polymeric blends produced by the inventive method comprises at least one polymkeric substance (A) described in 1-99.9 % by weight based on the gross weight of polymeric blends usually; preferred 5-99.9 % by weight, particularly preferably at least one polymkeric substance (A) described in 8-99.9 % by weight.One, two or more polymkeric substance can be used as (A).If two or more polymkeric substance are used as (A), step (a) can use the mixture be made up of the particle of two or more polymkeric substance, but also by such as extruding together via by material, producing and to be made up of two or more polymkeric substance and to comprise the composite grain of the mixture be made up of two or more polymkeric substance and start.Composite grain and the particle prepared by a kind of polymkeric substance also can together with use.
The content of other component of at least one described in polymeric blends (B) is 0.1-99 % by weight based on the gross weight of polymeric blends usually, preferred 0.1-95 % by weight, particularly preferably 0.1-92 % by weight.The amount of at least one polymkeric substance described in Inventive polymers mixture (A) is 1-99.9 % by weight based on the gross weight of polymeric blends usually, preferred 5-99.9 % by weight, particularly preferably 8-99.9 % by weight.
Concentration range referred to above comprises polymeric blends in narrower meaning and known to intermediate form herein, and wherein component (B) is with the much higher masterbatch that concentration provides in (A).
Polymeric blends comprises 50-99.9 % by weight at least one polymkeric substance (A) and 0.1-50 % by weight component (B) usually based on the gross weight of polymeric blends in each case, preferred 90-99.9 % by weight at least one polymkeric substance (A) and 0.1-10 % by weight component (B), and polymeric blends particularly preferably comprises 95-99.9 % by weight at least one polymkeric substance (A) and 0.1-5 % by weight component (B).
In principle, component used (B) can comprise can suitable form, as any compound of spraying with solution, colloid, dispersion, suspension or emulsion form and material.Wherein they are low-molecular-weight organic and mineral compound, the organic compound of higher molecular weight, as polymkeric substance, and the mineral compound of higher molecular weight, as silicon sol etc.In addition also organic and inorganic nanoparticles is applied by the inventive method.Organic nanometer granule is such as polymer latex, and inorganic nanoparticles such as can be the metal oxide of fine particle.
The present invention preferably selects the described at least one component (B) from nano particle and/or polymkeric substance.
Number average bead diameter (also referred to as the granularity) (D-of nano particle
50value) be generally 1-500nm, preferred 1-250nm, more preferably 1-100nm, particularly preferably 1-50nm, particularly preferably 1-20nm.Mean particle size and size-grade distribution can move staging or Electronic Speculum (TEM and/or SEM) mensuration via dynamic light scattering, ultracentrifuge (being particularly suitable for the median size measuring colloidal solution), field flow.The nano particle with narrow or wide size-grade distribution can be used herein.
The length (overall dimension of nano particle) of nano particle size and diameter (minimum size of nano particle) are than being preferably 1-50, preferred 1-20, particularly preferably 1-5, especially 1-3.
In principle, any material as nano particle that those skilled in the art are known can be used as other component of at least one (B).Wherein they are the nano particle of carbon containing, as soccerballene, and carbon nanotube and carbon black, metal and semimetallic oxide compound and oxide hydrate and metal and metallic sulfide.
The methodological principle of production nano particle is that those skilled in the art are known.Nano particle can, by physical mechanical method, use the top-down strategy of acquisition to be obtained by particulate, and the method be such as the production of metal and ceramic nanoparticles.Herein, particulate is such as pulverized via grinding in high energy ball mill or by reactivity grinding.Chemical physics production method is according to bottom-up strategy, and it optionally utilizes atom/molecule self-organization mechanism in a controlled manner, establishes more complicated structure from former sub or slave molecule.Wherein they are such as the sol-gel method of carrying out in the liquid phase, and hydrothermal method and the precipitator method, and the method for carrying out in the gas phase, as plasma method, flame hydrolysis and spray pyrolysis.What also there is wide region such as can the nano particle buied of colloidal solution (colloidal sol) form.
Producing the method for colloidal sol is that those skilled in the art are known and be such as described in Iler, Ralph K. " The Chemistry of Silica ", 4th chapter: " Colloidal Silica Concentrated Sols ", John Wiley & Sons, New York, 1979, ISBN:0-471-02404-X, in 331-343 page.
The sol-gel method of producing metal and/or semimetallic oxide compound and/or oxide hydrate is that those skilled in the art are known equally.This Sol-Gel-like method is such as described in the people such as Sanchez, and Chemistry of Materials2001, in 13,3061-3083.
The present invention preferably, nano particle is selected from metal and semimetallic oxide compound and oxide hydrate, the especially oxide compound and oxide hydrate and composition thereof of Si, Ti, Fe, Ba, Zr, Zn, Al, Ga, In, Sb, Bi, Cu, Ge, Hf, La, Li, Nb, Na, Ta, Y, Mo, V, Sn.Particularly preferably be, nano particle is selected from Si, Ti and Ba, especially the oxide compound of Si and oxide hydrate.
Polymkeric substance as other component of at least one (B) can provide in the form of a solution, but they also can be the form of nano particle, as produced by letex polymerization or micro-emulsion polymerization.A rear statement is especially applied to cross-linked polymer.The present invention preferably uses branching and/or hyperbranched polymer as other component of at least one (B).Further preferably, the polymkeric substance being used as (B) is selected from polymine, polyetheramine and composition thereof.
For the present invention, " hyperbranched " feature refers to that the degree of branching DB of related polymer is 10-98%, preferred 25-90%, particularly preferably 30-80%, wherein hyperbranched degree is defined as DB (%)=100 × (T+Z)/(T+Z+L), wherein T is the mean number of the monomeric unit of end keyed jointing, and Z is the mean number of monomeric unit forming branch point, and L is the mean number of the monomeric unit of macromole neutral line keyed jointing at each polymkeric substance.
For the present invention, particularly preferably use the hyperbranched polyethyleneimine, hyperbranched polyetheramine and composition thereof of high functionality as other component of at least one (B).
For the present invention, the hyperbranched polyethyleneimine of high functionality for also having average at least 3 except secondary and tertiary amino, preferably at least 6, the particularly preferably product of at least 10 ends or functional pendant groups, the wherein said second month in a season and uncle's amino form polymer backbone.Functional group is preferably primary amino.The number of end or functional pendant groups limits without undergoing any top in principle, but the product with much larger number functional group can have undesirable performance, as high viscosity or poor solvability.The hyperbranched polyethyleneimine of high functionality of the present invention preferably has and is no more than 500 ends or functional pendant groups, especially no more than 100 end groups or side base.
For the present invention, polymine is such as by Ullmann's Encyclopedia of Industrial Chemistry, " Aziridines ", electronic edition (on December 15th, 2006 publish article) WO-A94/12560 in method obtain homopolymer or multipolymer.
Homopolymer can preferably via ethyleneimine (aziridine) in the aqueous solution or organic solution, the polymerization under Lewis acid or other acid or the acidic compound of cracking exist and obtaining.This kind of homopolymer is the branched polymer usually comprising primary, secondary and tertiary amino with the ratio of about 30%:40%:30%.Amino distribution can be by
13c NMR spectrographic determination.
Comonomer used preferably includes the compound with at least two amido functional groups.The suitable comonomer that can mention such as have the Alkylenediamine of 2-10 carbon atom at alkylene moiety, wherein preferred quadrol and propylene diamine herein.Other suitable comonomer is diethylenetriamine, Triethylenetetramine (TETA), tetren, dipropylenetriamine, three propylidene triamines, two (hexa-methylene triamines), aminopropyl ethylene diamine and diaminopropyl ethylene diamine.
The mean mol (weight average) of polymine is generally 100-3000000g/mol, especially 800-2000000g/mol.
The weight average molar amount of the polymine that the catalyzed polymerization herein stung via nitrogen third obtains is generally 800-50000g/mol, especially 1000-30000g/mol.The polymine with higher molecular weight especially can via mentioned polymine and two functional group's alkylated compounds, as chloromethyloxirane or 1, the reaction of 2-ethylene dichloride, or as described in EP-A873371 and EP-A1177035, via the polymeric ultrafiltration by having wide molecular weight distribution, or obtain via being cross-linked.
Other material being suitable as component (B) is crosslinked polymine, wherein they can via polymine and two-or multi-functional linking agent reaction and obtain, wherein they have at least one halohydrin unit, glycidyl unit, ethylenimine unit or isocyanate units or a halogen atom as functional group.The example that can mention is two chloro alcohol ethers of Epicholorohydrin or the polyalkylene glycol with 2-100 ethylene oxide and/or propylene oxide unit, and compound listed in DE-A19931720 and US4144123.The method of producing crosslinked polymine especially by specification sheets mentioned above and EP-A895521 and EP-A25515 known.The mean mol of crosslinked polymine is usually more than 20000g/mol.
Other material that can be used as component (B) is the polymine of grafting, wherein any compound that can react with the amino of polymine or imino-can be used as grafting agent.The grafting agent and the method that are applicable to the polymine of production grafting such as find in EP-A675914.
Amidation polymkeric substance is similarly applicable polymine, and usually can via polymine and carboxylic acid or its ester or acid anhydride, the reaction of carboxylic acid amides or carboxylic acid halides and obtaining.Amidation polymkeric substance can subsequently with mentioned cross-linking agents, its crosslinking degree depends on the content of amidation nitrogen-atoms in polymine chain.Preferably 30% amido functional group is amidated at the most herein, still can obtain the uncle of sufficient amount and/or secondary nitrogen-atoms to make crosslinking reaction subsequently.
Oxyalkylated polymine is also suitable, and they such as can obtain via the reaction of polymine and ethylene oxide and/or propylene oxide and/or oxybutylene.Subsequently, this kind of Alkoxylated polymers crosslinkable again.
Be suitable as component (B) and other polymine that can mention is the polymine (mixing anion-radicals) of hydroxylated polymine and both sexes and the polymine of oleophylic, wherein they obtain via long chain hydrocarbon structure division is mixed polymer chain usually.The method of producing this kind of polymine is that those skilled in the art are known, and therefore, other details is thus unnecessary.
The weight average molar amount being used as the polymine of component (B) via determination of light scattering is preferably 800-50000g/mol, particularly preferably 1000-40000g/mol, especially 1200-30000g/mol.Mean mol (weight average), preferably by gel permeation chromatography, uses amylopectin as standard substance, at the aqueous solution (water; 0.02mol/l formic acid; 0.2mol/l KCl) middle mensuration.
Advantageously, according to DIN53176, the amine value as the polymine of component (B) is 50-1000mg KOH/g.According to DIN53176, the amine value as the polymine of component (B) is preferably 100-900mg KOH/g, very preferably 150-800mg KOH/g.
For the present invention, the hyperbranched polyetheramine of high functionality for also having average at least 3 except ether and amino, preferably at least 6, the particularly preferably polymkeric substance of at least 10 ends or functional pendant groups, wherein said ether and amino formation polymer backbone.Functional group is preferably OH base.The quantity of end or functional pendant groups does not limit by any top in principle, but the product with much larger number functional group can have undesirable performance, as high viscosity or poor solvability.The hyperbranched polyether amine polyol of high functionality of the present invention preferably has and is no more than 500 ends or functional pendant groups, especially no more than 100 end groups or side base.
Polyetheramine can obtain via following reaction:
-at least one has the tertiary amine of hydroxy functional group, especially at least one two-, three-or four alkanolamines,
Optional under the existence of following material:
-secondary amine, wherein they are with the hydroxyl of alternatively base, especially two alkanolamines,
And/or optional under the existence of following material:
-functionality is the polyether glycol of 2 or higher,
Wherein reaction is preferably carried out under ether exchange catalysts and catalyst for etherification exist.
In addition, preferred embodiment as the polymkeric substance of component (B) is reacted by making ethylene oxide and/or propylene oxide and/or oxybutylene and the polyetheramine that can obtain as mentioned above further and obtains, and they are especially having inner polyethylene oxide block and having the polymine of outside polyoxypropylene block as described in the european patent application as document reference number 07120395.4, and the oxyalkylated polymine as described in the european patent application of document reference number 07120393.9.
The preferred average per molecule of polyetheramine as component (B) has at least 3 OH functional groups, and namely OH average functionality is at least 3.Particularly preferably be, as component (B) polyetheramine can via at least one trialkanolamine optional with two alkanolamines and/or optional and functionality be 2 or higher Aethoxy Sklerol react and obtain.
After reaction, namely under not improving further, hyperbranched polyetheramine (B) has terminal hydroxyl.They have good solubility in all kinds of SOLVENTS.
The example of these solvents is aromatics and/or fat (ring) race hydrocarbon and composition thereof, and other example is halon, ketone, ester and ether.
The OH value favourable to the polyetheramine being used as component (B) according to DIN53240 mensuration is 50-1000mg KOH/g.According to DIN53240, the OH value of component (B) is preferably 100-900mg KOH/g, very preferably 150-800mg KOH/g.
As the weight average molar amount M of the polyetheramine of component (B)
wbe mainly 1000-500000g/mol, preferred 2000-300000g/mol, and the equal molar weight M of number
nbe mainly 500-50000g/mol, preferred 1000-40000g/mol, it is by gel permeation chromatography (GPC), uses hexafluoroisopropanol to measure as standard substance as mutually mobile and polymethylmethacrylate (PMMA).
In the step (b) of the inventive method, other component of described at least one (B) with liquor and/or in dispersion medium the form of dispersion provide.Dispersion medium is similarly liquid usually herein.
For the present invention, liquid refers to solution/dispersion or dispersion medium separately for flowable and can grind generation small droplets by selected spraying gun.For the present invention, dispersion is the multiphase mixture having at least one liquid phase and have at least one other liquid and/or solid-phase, and wherein example is emulsion and suspension.For the present invention, suspension is solid particulate dispersion in the liquid phase, the especially suspension of nano particle or granular polymer.In the present invention, emulsion is the multiphase mixture with at least two liquid phases.
Dispersion medium is selected from solvent and solvent mixture usually, as water, aliphatic C
1-C
6alcohol, optional alkylating aromatic hydrocarbon, fat (ring) race hydrocarbon, chain acid alkyl ester, ketone, oxyalkylated chain acid alkyl ester, halon and composition thereof.
Particularly preferably single-or polyalkylated benzene and naphthalene, ketone, chain acid alkyl ester and oxyalkylated chain acid alkyl ester and composition thereof.
Preferred aromatic hydrocarbon mixture comprises aromatics C for accounting for main advantage
7-C
14hydrocarbon and those of the boiling spread of 110-300 DEG C can be comprised, wherein particularly preferably toluene, o-, m-or p-Xylol, trimethylbenzene isomer, durene isomer, ethylbenzene, isopropyl benzene, naphthane and comprise their mixture.
Example is from ExxonMobil Chemical's herein
product, particularly
100 (CAS No.64742-95-6 accounts for the C of main advantage
9-and C
10aromatic hydrocarbons, boiling spread is about 154-178 DEG C), 150 (boiling spread is about 182-207 DEG C) and 200 (CAS No.64742-94-5), and from Shell's
product.Based on paraffinic hydrocarbon, naphthenic hydrocarbon and aromatic hydrocarbons hydrocarbon mixture also can crystal oil (as crystal oil 30, boiling spread is about 158-198 DEG C or crystal oil 60:CAS No.64742-82-1), petroleum solvent (same as CAS No.64747-82-1) or solvent naphtha (light: boiling spread is about 155-180 DEG C, weight: boiling spread is about 225-300 DEG C) buy.The aromaticity content of these hydrocarbon mixtures usually more than 90 % by weight, preferably greater than 95 % by weight, particularly preferably more than 98 % by weight, very particularly preferably more than 99 % by weight.Advantageously use the hydrocarbon mixture with the naphthalene content reduced especially.
The example of halon is chlorobenzene and dichlorobenzene and dichlorobenzene isomer mixture.
The example of ester is n-butyl acetate, ethyl acetate, 2-acetic acid 1-methoxy-propyl ester and acetic acid 2-methoxy ethyl ester.
The example of ether is THF, two
alkane, and the dimethyl of ethylene glycol, glycol ether, triglycol, propylene glycol, dipropylene glycol or tripropylene glycol, diethyl or di-n-butyl ether.
The example of ketone is acetone, 2-butanone, 2 pentanone, propione, hexanone, isobutyl methyl ketone, heptanone, cyclopentanone, pimelinketone and suberone.
The example of fat (ring) race hydrocarbon is the isomer mixture of naphthalane, alkylation naphthalane and straight chain or branched paraffin and/or cycloalkyne.
Further preferably n-butyl acetate, ethyl acetate, acetic acid 1-methoxyl group-2-propyl diester, acetic acid 2-methoxy ethyl ester, 2-butanone, isobutyl methyl ketone, and especially with the mixture of aromatic hydrocarbon listed above.
This kind of mixture can the volume ratio of 5:1-1:5, preferably with the volume ratio of 4:1-1:4, particularly preferably with the volume ratio of 3:1-1:3, very particularly preferably produces with the volume ratio of 2:1-1:2.
Preferred solvent be butylacetate, acetic acid methoxy-propyl ester, isobutyl methyl ketone, 2-butanone,
product and dimethylbenzene.
The example being applicable to other solvent of polyetheramine is water, alcohol, as methyl alcohol, ethanol, butanols, and alcohol/water mixture, acetone, 2-butanone, dimethyl formamide, N,N-DIMETHYLACETAMIDE, N-Methyl pyrrolidone, N-ethyl pyrrolidone, ethylene carbonate and Texacar PC.
There is provided in step (b) and comprise the solution of other component of described at least one (B) and/or dispersion comprises other component of 1-50 % by weight at least one (B) based on the gross weight of solution/dispersion used usually for step (c); preferred 5-50 % by weight, particularly preferably 5-30 % by weight.Solution/dispersion can comprise one, two or more components (B).
In the step (c) of the inventive method, the solution of at least one component (B) and/or dispersion are applied on described at least one polymkeric substance of a granular form (A) with very thin drops.The described at least one component (B) be such as included in drop with form of nanoparticles at the surface of the particles, and is applied on particle with dispersed by the droplet deposition produced via atomization.Subsequently, usually via the preferred liquid dispersion medium of dispersion particle drying removed for generation of (B) and/or solution.Comprise the mixture of (A) and (B) further homogenizing can via subsequently be coated with (B) particle melt-mixing and realize.Therefore, polymer nano granules (mixture be made up of polymkeric substance and nano particle) especially can be produced under the nano particle of the gathering of obvious lower level, wherein they can have flow preferably change, machinery and thermal characteristics.
Spendable spraying gun is the known general-purpose equipment of those skilled in the art, as the single-fluid nozzles that pressurizes, wherein there is turbulization and form the nozzle of jet (hydraulic atomizer) and form the laminar nozzle with dual-flow atomizer (pneumatic atomizer), rotary atomizer and the ultrasonic atomizer that outside or inside mixes.The summary of the atomization technique that those skilled in the art are known such as can at Perry's Chemical Engineers'Handbook, and the 8th edition, 2008, eds.D.W.Green and R.H.Perry, finds in 14-93 to 14-95 page.In the present invention, preferably using in step (c) and producing mean diameter is 0.5-100 μm, preferred 0.5-20 μm, particularly preferably the spraying gun of drop of 0.5-10 μm, and described diameter is calculated by the size-grade distribution by Dynamic Light Scattering Determination.As an example, the Spraytec equipment from Malvern can be used for carrying out described mensuration.
In step (c) of the present invention, preferably use ultrasonic atomizer, it is also known as ultrasonic mist generator.Ultrasonic atomizer is used for the field of unusual wide region, as be used as humidification mist generator or in order to medical object is for sucker.The ultrasound system being applicable to the inventive method such as by
ultraschallsysteme GmbH, Neuenb ü rg (Germany) provides.In the present invention, ultrasonic atomizer is the device operated in 25kHz to 5MHz range of frequency.In the present invention, in preferred steps (c), ultrasonic atomizer operates in 750kHz to 3MHz range of frequency.This is also referred to as million sound (megasonic) range of frequency.
Preferably use the dispersion medium that surface tension is 35-100mN/m in the present invention, it measures at 25 DEG C.Same preferred viscosities is 0.1-500mPas, particularly preferably the dispersion medium of 1-100mPas, and it is measured at temperature namely prevailing between atomization period at service temperatures.
The example of suitable dispersion medium is the mixture of water and solvent and water, and its surface tension measured at 25 DEG C is 35-100mN/m.When using ultrasonic atomizer, the method is particularly preferred, because for the solution/dispersion of other component of described at least one (B), particularly advantageously uses herein and has the viscosity and capillary dispersion medium that are similar to water.
Step (c) can wherein on polymkeric substance of a granular form, can obtain to be produced by spraying gun and comprised in well distributed any device of the solution of (B) and/or the drop mist of suspension to carry out, and wherein example is tower.In the present invention preferably, in step (c), particle is fixed bed or fluidized-bed form.Fluidized-bed such as can produce by passing through of inert gas, and wherein it is applied in the particle of spraying simultaneously in step (c) for drying.
Step (c) can use comprise one, the solution of other component of at least one described in two or more (B) and/or dispersion, but also can use in step (c) and exceed a kind of solution/dispersion, and such as start by applying a kind of solution of other component (B) and/or dispersion, and subsequently the solution of other component of the second (B) and/or dispersion are applied on particle, by that analogy.
Usual continuation steps (c), until be applied to particle by the component (B) of aequum.This is cost 0.5-60 minute usually.
Temperature when step (c) is carried out preferably with for the production of the solution of (B) and/or the dispersion medium of dispersion is mated, and this means that liquid dispersion medium is easily removed under being intended to temperature prevailing in step (c), especially easily evaporate.
Step (c) of the present invention, preferably at least 10 DEG C, preferably at least 20 DEG C, is particularly preferably carried out at the temperature of at least 30 DEG C.
In step (d), by the particle drying obtained in step (c).In the present invention " drying " refer to by be applied to together with the solution of (B) and/or dispersion in step (c) on particle dispersion medium remove.This such as can by inert gas by realize.In the present invention, " rare gas element " refer to described at least one polymkeric substance (A) or with the nonreactive gaseous substance of described at least one component (B) or substance mixture.Depend on the selection of (A) and (B), can difference be there is herein.The example of suitable inert gas is N
2, He or Ar or other, as long as the resistance to oxygen of material, air.
The temperature of inert gas is preferably at least 20 DEG C, particularly preferably at least 100 DEG C herein.The temperature of inert gas used herein is the respective decomposition temperature lower than described at least one component (B) and at least one polymkeric substance (A) or second-order transition temperature or fusing point preferably.
Can step (e) be carried out after step (d), wherein optionally carry out one or more forming step.The forming step that can carry out is the known any method of those skilled in the art and other method, as melt-mixing, extrude, blowing, injection moulding etc.The polymeric blends produced by the inventive method also can be processed further together with other polymkeric substance, and they especially can be used as the known masterbatch for component (B) being introduced other polymkeric substance or polymeric blends.The polymeric blends produced by the inventive method can be used for producing the known goods from plastic working, as fiber, paper tinsel, work in-process and moulded product, if houseware, electronic component, medical treatment device, vehicle component, the box for electronic installation, the box for electronic component in motor vehicle, wheel hub are around (wheel surround), door-plate, rear deflector door, spoiler, intake manifold, water tank and the box for electronic tool.
The inventive method can be carried out continuously or in batches.
Embodiment is used to set forth the present invention hereinafter.
Embodiment 1: the polymeric amide (the present invention) with colloid silica
Will
b27E (BASF SE, before extrusion, the polymeric amide according to ISO307 intrinsic viscosity IV=150) as polymeric amide.Calculate, by median size D according to the size-grade distribution by Dynamic Light Scattering Determination
50for 8nm silicon dioxide gel (
cC/360Eka Chemicals) as nano particle.
Be that the polyamide granules of 0.5-2nm is deposited in the fixed bed of little (laboratory-scale) by mean sizes.Under 1MHz frequency, by ultrasonic atomizer (there is the Sonosys million sound spraying gun of Slimline producer) by silicon dioxide gel (30 % by weight, in water) dispersion atomization, and make small droplet mist pass through fixed bed through 2-5 minute.Make nitrogen gas stream at 75 DEG C by fixed bed with dried particles simultaneously.Once atomising method terminates, then using particle in nitrogen gas stream dry 5 minutes and discharge as final product again.Subsequently in DSM icroextrusion machine (twin screw extruder), at 280 DEG C, with 250 revs/min, particle was extruded under 1 minute residence time.Measure for some, test sample is produced by injection moulding (injection temperature 280 DEG C).
Comparative example 1 (V1): the polymeric amide (non-invention) without nano SiO 2 particle
Polymeric amide (not having nano particle) from embodiment 1 is extruded under the same conditions as example 1 and processes and produce test sample.
Comparative example 2 (V2): the polymeric amide (non-invention) with the nano SiO 2 particle of 1 % by weight melt-mixing
By the polymeric amide from embodiment 1 and the colloidal silica dispersion from embodiment 1 under condition described in embodiment 1, mix in icroextrusion machine; Silicon dioxide gel heat is introduced.Production test sample as described in Example 1 subsequently.
The size-grade distribution of nano particle in polymeric substrates measures the polymeric blends from embodiment 1 and comparative example 2 each via electron microscopy (SEM, scanning electron microscope).Table 1 shows result.
Table 1:
Statistical function fundamental unit | V2 (non-invention) | Embodiment 1 (the present invention) |
The nano particle number detected | 1075 | 803 |
? | Diameter [μm] | Diameter [μm] |
Mean value (number all) | 2.37 | 0.49 |
Intermediate value | 2.42 | 0.44 |
Minimum value | 0.28 | 0.14 |
Maximum value | 5.87 | 1.69 |
Standard deviation | 0.99 | 0.28 |
Variance | 0.98 | 0.08 |
Mean value (quality is average) | 3.09 | 0.81 |
In the polymeric blends produced by the inventive method, nano particle is significantly less than the nano particle in the polymeric blends produced via nano particle and Mixing of Polymer Melt.Nano particle applying on the polymer particles in small droplet form significantly reduces the aggregation extent of the nano particle producing larger particles.
The test sample produced in embodiment 1, V1 and V2 is used for the tensile property measured according to ISO527-2 in tensile stress test.Young's modulus measures according to ISO527-2.Table 2 compares result.This table also show according to DIN53727, and with 0.5 % by weight solution in 96 % by weight sulfuric acid, the intrinsic viscosity (IV) of polymeric amide and according to ISO1133, uses the measurement result of the melt flow index (MVR) of 270 DEG C/5kg load.
Table 2:
Obviously, the break-draw that the polymeric blends produced in the present invention shows apparently higher than two comparative examples strains, and simultaneously compared with unfilled polymeric amide, does not in fact affect tensile strength herein.Melt flow index (MVR) also apparently higher than unmodified polymeric amide, and also apparently higher than the polymeric amide comprising the nano particle that melt adds.Therefore, the inventive method can be produced and be comprised nano particle and wherein nano particle exists with obviously less form, the polymeric blends that the aggregation extent of the nano particle namely produced during polymer production is less; In addition, these polymeric blends have the mechanical property of improvement and good processibility.
Embodiment 2a and 2b: the polymeric amide (the present invention) with polymine
Polymeric amide from embodiment 1 is dropped into chuck post.Temperature is about 170 DEG C, and is rinsed by this post hot nitrogen in whole experimentation.Ultrasonic atomizer be positioned at post middle part and under 1MHz frequency, by aequum (15.6g/h) in polymine (the molar weight M of solution form (10 % by weight, in water)
w: 1300g/mol; PH11, the viscosity at 20 DEG C: 20000Pas,
g20, BASF SE) be sprayed on polyamide granules.In continuous processing, 300g particle nitrogen per hour preheating 1 hour is added from the top of post.By this post and after applying polyethylenimine solution, from the particle (embodiment 2a) of bottom removing respective amount.
Subsequently at 206 DEG C, in DSM icroextrusion machine (twin screw extruder), with 250 revs/min, partial particulate was extruded (embodiment 2b) under 3 minute residence time.
As mentioned above, the sample from embodiment 2a and 2b is used for measuring melt flow index, and is determined at the intrinsic viscosity before and after melt flow index measurement.
Comparative example 3a and 3b (V3a-b): the polymeric amide (non-invention) without polymine
A part of polymeric amide is directly used in measurement (comparative example V3a)
At 206 DEG C, in DSM icroextrusion machine (twin screw extruder), with 250 revs/min, partial particulate was extruded (comparative example V3b) under 3 minute residence time.
As mentioned above, the sample from comparative example 3a and 3b is used for measuring melt flow index, and is determined at the intrinsic viscosity before and after melt flow index measurement.
Comparative example 4a and 4b (V4a-b): the polymeric amide (non-invention) with the polymine of melt-mixing
At 280 DEG C, under 2 minute residence time, used twin screw extruder by the polymeric amide from embodiment 1 and the polyethylenimine solution melt-mixing (comparative example V4a) from embodiment 2.
Subsequently at 206 DEG C, in DSM icroextrusion machine (twin screw extruder), with 250 revs/min, part was extruded (comparative example V4b) from the particle of comparative example 4a under 3 minute residence time.
As mentioned above, the sample from comparative example 4a and 4b is used for measuring melt flow index, and is determined at the intrinsic viscosity before and after melt flow index measurement.
Table 3 compares the measuring result of intrinsic viscosity from embodiment 2a-b and comparative example 3a-3b and 4a-4b and melt flow index.
Table 3:
The contrast of V3 and embodiment 2 shows, when the polymeric blends that the present invention produces, the amount of the degraded produced is less (higher IV) (V3b and 2b compares), or when degradation amount is identical, the melt flow index of the polymeric blends that the present invention produces is obviously higher, and therefore these mixtures have good thermoplastic processibility.If the polymeric blends with polymine produces via melt-mixing, then compared with the polymeric blends situation of producing with the present invention, create the degraded (lower IV) of obvious higher level.
Claims (16)
1. production comprises at least one polymkeric substance (A) and comprises a method for the polymeric blends of other component of at least one (B), and it comprises the following steps:
A () provides (A) of a granular form,
B () provides (B) of the dispersion in liquor and/or in dispersion medium,
C the drop of the solution provided in step (b) and/or dispersion, by spraying gun, is applied on the particle provided in step (a) by (),
D particle drying that () will obtain in step (c), and
E () optionally carries out one or more forming step,
Wherein described in step (c), particle is the form of fixed bed or fluidized-bed,
The mean diameter D of the drop wherein produced by spraying gun in step (c)
50for 0.5-10 μm.
2. method according to claim 1, wherein measures via method of sieving, the D of the particle provided in step (a)
50value be 5 μm to 5mm.
3., according to the method for claim 1 or 2, wherein ultrasonic atomizer is used as the spraying gun in step (c).
4. method according to claim 3, wherein in step (c), the range of frequency of ultrasonic atomizer operation is 25kHz to 5MHz.
5., according to the method for claim 1 or 2, wherein step (c) is carried out at the temperature of at least 10 DEG C.
6., according to the method for claim 1 or 2, wherein in step (d), described particle is dry by the process of inert gas.
7., according to the method for claim 1 or 2, wherein said at least one polymkeric substance (A) is selected from thermoplastic polymer.
8., according to the method for claim 1 or 2, wherein said at least one polymkeric substance (A) is selected from the polymkeric substance can produced by polycondensation.
9. according to the method for claim 1 or 2, wherein said at least one polymkeric substance (A) is selected from polymeric amide, polyester, polycarbonate, containing the multipolymer of polymeric amide, polyester and/or polycarbonate, and the mixture be made up of described homopolymer and/or multipolymer.
10., according to the method for claim 1 or 2, other component of wherein said at least one (B) is selected from nano particle and/or polymkeric substance.
11. methods according to claim 10, are wherein used as the D of the nano particle of (B)
50value is 1-500nm.
12. according to the method for claim 10 or 11, and the wherein said nano particle being used as (B) is selected from metal and semimetallic oxide compound and oxide hydrate.
13. methods according to claim 10, the wherein said polymkeric substance being used as (B) is selected from branching and hyperbranched polymer.
14. according to the method for claim 10 or 13, and the wherein said polymkeric substance being used as (B) is selected from polyetheramine, polymine, polycarbonate and composition thereof.
15. according to the method for claim 1 or 2, and be wherein selected from the mixture of water and solvent and water for the dispersion medium of (B), its surface tension measured at 25 DEG C is 35-100mN/m.
16. according to the method for claim 1 or 2, and it carries out continuously or in batches.
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EP10192240 | 2010-11-23 | ||
EP10192240.9 | 2010-11-23 | ||
PCT/EP2011/070184 WO2012069340A1 (en) | 2010-11-23 | 2011-11-15 | Polyamide having nanoparticles on the surface |
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JP (1) | JP5795075B2 (en) |
KR (1) | KR101905206B1 (en) |
CN (1) | CN103328546B (en) |
BR (1) | BR112013012693A2 (en) |
ES (1) | ES2525443T3 (en) |
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US9296896B2 (en) | 2010-11-23 | 2016-03-29 | Basf Se | Polyamides with nanoparticles on the surface |
DE102011084269A1 (en) * | 2011-10-11 | 2013-04-11 | Evonik Degussa Gmbh | Process for the preparation of polymer nanoparticle compounds by means of a nanoparticle dispersion |
CN103865008B (en) * | 2014-03-28 | 2016-05-25 | 西南石油大学 | Polyamide-amide hybridized nanometer silica dissaving polymer and preparation method thereof |
DE102014214751A1 (en) | 2014-07-28 | 2016-01-28 | Leibniz-Institut Für Polymerforschung Dresden E.V. | MODIFIED PLASTIC SURFACES AND METHOD FOR THEIR PRODUCTION |
CN110240168B (en) * | 2019-06-13 | 2021-01-08 | 浙江大学 | Preparation method of small-size modified nano silicon dioxide |
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JP2013543921A (en) | 2013-12-09 |
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EP2643390A1 (en) | 2013-10-02 |
BR112013012693A2 (en) | 2016-09-06 |
KR101905206B1 (en) | 2018-10-05 |
ES2525443T3 (en) | 2014-12-23 |
CN103328546A (en) | 2013-09-25 |
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