CN103325294B - A kind of tropical crops field trash Multifunction pulverizing comprehensive experimental device - Google Patents
A kind of tropical crops field trash Multifunction pulverizing comprehensive experimental device Download PDFInfo
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- CN103325294B CN103325294B CN201310263930.1A CN201310263930A CN103325294B CN 103325294 B CN103325294 B CN 103325294B CN 201310263930 A CN201310263930 A CN 201310263930A CN 103325294 B CN103325294 B CN 103325294B
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- pulverizing
- rotating shaft
- riser
- field trash
- cutterhead
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Abstract
The invention discloses a kind of tropical crops field trash Multifunction pulverizing comprehensive experimental device, the back side installation carriage driving means of automatic walking trolley, lower section arranges guide rail, before riser is set；Trundle shaft device car frame installed above；Disintegrating mechanism is set before riser；Shaft coupling is installed on the little axle of transmission, shaft coupling is installed digital torque speed sensor, on the right of the little axle of transmission, pulverizing rotating shaft is set；The two ends, left and right pulverizing rotating shaft are respectively provided with pulverizing spindle supporting component, and the centre pulverizing rotating shaft arranges cutter head assembly, and right-hand member is pulverized and arranged tapered sleeve inside spindle supporting component, and right-hand member is pulverized the top of spindle supporting component axle and installed pressure strip.The present invention drags the pulverizer operating mode in farm work by simulation tractor, disintegrating mechanism is driven with automatic walking trolley, along two closed slide walkings on experiment soil box both sides, the preprepared garbage experimental subject in soil box is carried out the comminution process experimentation of variable element, variable working condition.
Description
Technical field
The invention belongs to machinery manufacturing technology field, particularly relate to a kind of tropical crops field trash multi-functional
Disintegrating composite experimental provision.
Background technology
All kinds of agricultural equipments are the major embodiments of mechanization of agriculture, at present, and the machine of China's especially tropical agriculture
Tool degree is the highest, and the level of product is relatively low, in the urgent need to advancing its high level, agricultural of high technology content
Mechanization equipment process, develops the agricultural machinery product of all kinds of applicable China tropical crops national conditions.
Before this, owing to not carrying out the Basic Experiment Study of system, at present in the design carrying out above-mentioned pulverizer
Time, do not have the design theory of maturation to follow, the most the design parameter through experimental verification can directly not make
With, its design relies on the experience of designer to complete often, and therefore, the science and technology of designed pulverizer contains
Amount, technical specification, product quality etc. all have much room for improvement.
Summary of the invention
It is an object of the invention to provide a kind of tropical crops field trash Multifunction pulverizing Comprehensive Experiment dress
Put, it is intended to solve the technology of existing pulverizer existence and the problem that quality is the best.
The present invention is achieved in that a kind of tropical crops field trash Multifunction pulverizing comprehensive experimental device,
Described tropical crops field trash Multifunction pulverizing comprehensive experimental device includes: automatic walking trolley, dolly
Driving means, trundle shaft device, car frame, guide rail, wheel brake device, riser, disintegrating mechanism,
Rotor rotating shaft driving means, the little axle of transmission, shaft coupling, digital torque speed sensor, pulverizing rotating shaft are propped up
Support part part, pulverizing rotating shaft, cutter head assembly, tapered sleeve, pressure strip, adjustable crushed work room；
Described drive car is installed at the back side of described automatic walking trolley, above described trundle shaft device
Installing described car frame, the lower section of the wheel of described automatic walking trolley arranges described guide rail, described automatically
Described riser is set before walking dolly；
Arranging described disintegrating mechanism before described riser, the little axle of described transmission connects described cutter rod rotating shaft and drives dress
Put and described disintegrating mechanism, the little axle of described transmission is installed described shaft coupling, described shaft coupling is installed described
Digital torque speed sensor, arranges described pulverizing rotating shaft on the right of the little axle of described transmission；
The two ends, left and right of described pulverizing rotating shaft are respectively provided with described pulverizing spindle supporting component, described pulverizing rotating shaft
Centre described cutter head assembly is set, described right-hand member is pulverized and is arranged described tapered sleeve, institute inside spindle supporting component
State right-hand member and pulverize the described pressure strip of top installation of spindle supporting component axle.
Further, described disintegrating mechanism also includes: pulverize frequency control motor, operating room regulation riser, can
Crushed work room, crushing part riser guide, crushing part elevating mechanism, the anti-rotation axis of guide, rotor is adjusted to turn
Axle, belt pulley；
The left end of described disintegrating mechanism arranges described pulverizing frequency control motor, the upper bottom of described disintegrating mechanism
Put and be respectively provided with the described anti-rotation axis of guide and rotor rotating shaft, described riser is installed the lifting of described crushing part and leads
Rail and crushing part elevating mechanism, arrange the regulation of described operating room between the described anti-rotation axis of guide and rotor rotating shaft
Riser, arranges adjustable crushed work room, the high order end of described rotor rotating shaft between described operating room regulation riser
Described belt pulley is set.
Further, described cutter head assembly also includes: cutterhead, arc-shaped slot, circumferential indexable tool rest, pulverizing
Blade, interior hexagonal lock-screw；
Described cutterhead is assembled together in described pulverizing rotating shaft, described cutterhead is machined with described 4 arcs and leads to
Groove, the indexable tool rest of described circumference is fixed on described cutterhead, the indexable tool rest of described circumference is installed described
Disintegrating knife.
Further, described cutterhead is connected firmly by 2 flat keys and is pulverizing in rotating shaft.
Further, the indexable tool rest of described circumference is fixed on described cutterhead by interior hexagonal lock-screw.
Further, described trundle shaft device connects drive car by chain.
The tropical crops field trash Multifunction pulverizing comprehensive experimental device of the present invention, it is possible to true simulation is dragged
Machine drawing drags the pulverizer operating mode in farm work, drives disintegrating mechanism with automatic walking trolley, along experiment soil
Two closed slide walkings on groove both sides, carry out variable element, variable working condition to the garbage experimental subject in soil box
Comminution process experimentation.The present invention provides reliably, the design technical parameter of system and data, makes design
Good product quality, level high；Exploitation multi items, the tropical crops field trash of one-tenth series pulverize equipment
Product, for filling up the blank of this series Agricultural Machinery Equipment product of China, improving tropical crops mechanization of agriculture
Level and technology content, it is achieved the making full use of of tropical crops field trash, reduce environmental pollution, exploitation
Low-carbon environment-friendly circular agriculture, has profound meaning, for pulverizer science, optimizes design offer theoretical foundation.
Accompanying drawing explanation
Fig. 1 is the tropical crops field trash Multifunction pulverizing comprehensive experimental device that the embodiment of the present invention provides
Structural representation；
Fig. 2 is the tropical crops field trash Multifunction pulverizing comprehensive experimental device that the embodiment of the present invention provides
Top view；
Fig. 3 is the structural representation of the disintegrating mechanism that the embodiment of the present invention provides；
Fig. 4 is the structural representation of the rotor parts that the embodiment of the present invention provides；
Fig. 5 is the structural representation of the cutterhead that the embodiment of the present invention provides.
In figure: 1, automatic walking trolley；2, drive car；3, trundle shaft device；4, dolly
Vehicle frame；5, guide rail；6, wheel brake device；7, riser；8, disintegrating mechanism；9, frequency control is pulverized
Motor；10, operating room's regulation riser；11, crushing part riser guide；12, crushing part elevating mechanism；
13, the anti-rotation axis of guide；14, rotor rotating shaft；15, belt pulley；16, the little axle of transmission；17, shaft coupling；
18, digital torque speed sensor；19, spindle supporting component is pulverized；20, rotating shaft is pulverized；21, cutter
Dish assembly；22, tapered sleeve；23, pressure strip；24, cutterhead；25, arc-shaped slot；26, circumference is indexable
Tool rest；27, interior hexagonal lock-screw；28, Disintegrating knife；29, flat key；30, rotor rotating shaft drives dress
Put；31, adjustable crushed work room.
Detailed description of the invention
In order to make the purpose of the present invention, technical scheme and advantage clearer, below in conjunction with embodiment,
The present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to
Explain the present invention, be not intended to limit the present invention.
Fig. 1 shows the tropical crops field trash Multifunction pulverizing comprehensive experimental device knot that the present invention provides
Structure.For convenience of description, illustrate only part related to the present invention.
The tropical crops field trash Multifunction pulverizing comprehensive experimental device of the present invention, this tropical crops field
Garbage Multifunction pulverizing comprehensive experimental device includes: automatic walking trolley, drive car, trundle
Shaft device, car frame, guide rail, wheel brake device, riser, disintegrating mechanism, cutter rod rotating shaft drive dress
Put, the little axle of transmission, shaft coupling, digital torque speed sensor, pulverize spindle supporting component, pulverize turn
Axle, cutter head assembly, tapered sleeve, pressure strip, adjustable crushed work room；
The back side installation carriage driving means of automatic walking trolley, the dolly car installed above of trundle shaft device
Frame, arranges guide rail below the wheel of automatic walking trolley, arrange riser before automatic walking trolley；
Arranging disintegrating mechanism before riser, the little axle of transmission connects cutter rod rotating shaft driving means and disintegrating mechanism, passes
On dynamic little axle, shaft coupling is installed, shaft coupling is installed digital torque speed sensor, sets on the right of the little axle of transmission
Put pulverizing rotating shaft；
The two ends, left and right pulverizing rotating shaft are respectively provided with pulverizing spindle supporting component, and the centre pulverizing rotating shaft arranges cutter
Dish assembly, arranges tapered sleeve inside right-hand member pulverizing spindle supporting component, and right-hand member pulverizes the top of spindle supporting component axle
End installs pressure strip.
As a prioritization scheme of the embodiment of the present invention, disintegrating mechanism also includes: pulverizing frequency control motor,
Operating room regulation riser, adjustable crushed work room, crushing part riser guide, crushing part elevating mechanism,
The anti-rotation axis of guide, rotor rotating shaft, belt pulley；
The left end of disintegrating mechanism arranges pulverizing frequency control motor, and the upper-lower position of disintegrating mechanism is respectively provided with anti-
Turn the axis of guide and rotor rotating shaft, riser is installed crushing part and crushing part elevating mechanism, the anti-rotation axis of guide
And regulation riser in operating room's is set between rotor rotating shaft, between operating room's regulation riser, adjustable crushed work is set
Room, the high order end of rotor rotating shaft arranges belt pulley.
As a prioritization scheme of the embodiment of the present invention, cutter head assembly also includes: cutterhead, arc-shaped slot, week
To indexable tool rest, Disintegrating knife, interior hexagonal lock-screw；
Cutterhead is fixed in pulverizing rotating shaft, and cutterhead is machined with 4 arc-shaped slots, and circumferential indexable tool rest is solid
It is scheduled on cutterhead, circumferential indexable tool rest is installed Disintegrating knife.
As a prioritization scheme of the embodiment of the present invention, cutterhead is connected firmly by 2 flat keys and is pulverizing in rotating shaft.
As a prioritization scheme of the embodiment of the present invention, circumferential indexable tool rest is solid by interior hexagonal lock-screw
It is scheduled on cutterhead.
As a prioritization scheme of the embodiment of the present invention, trundle shaft device connects dolly by chain and drives dress
Put.
Below in conjunction with the accompanying drawings and the application principle of the present invention is further described by specific embodiment.
As Figure 1-Figure 5, the tropical crops field trash Multifunction pulverizing of the embodiment of the present invention is comprehensively real
Experiment device mainly by automatic walking trolley 1, drive car 2, trundle shaft device 3, car frame 4,
Guide rail 5, wheel brake device 6, riser 7, disintegrating mechanism 8, pulverizing frequency control motor 9, operating room
Regulation riser 10, crushing part riser guide 11, crushing part elevating mechanism 12, the anti-rotation axis of guide 13,
Rotor rotating shaft 14, belt pulley 15, the little axle of transmission 16, shaft coupling 17, digital torque speed sensor 18,
Pulverize spindle supporting component 19, pulverize rotating shaft 20, cutter head assembly 21, tapered sleeve 22, pressure strip 23, cutterhead
24, arc-shaped slot 25, circumferential indexable tool rest 26, interior hexagonal lock-screw 27, Disintegrating knife 28, flat
Key 29, cutter rod rotating shaft driving means 30, adjustable crushed work room 31 form；Automatic walking trolley 1 rear
Installation carriage driving means 2, trundle shaft device 3 car frame installed above 4, automatic walking trolley 1
Wheel arranged beneath guide rail 5；The arranged in front riser 7 of automatic walking trolley 1, riser 7 arranged in front powder
Broken mechanism 8；The little axle of transmission 16 connects cutter rod rotating shaft driving means 30 and disintegrating mechanism 8, trundle shaft device
3 are connected with drive car 2 by chain, and the left end of disintegrating mechanism 8 arranges pulverizing frequency control motor 9,
Upper-lower position is respectively provided with the anti-rotation axis of guide 13 and rotor rotating shaft 14, and riser 7 is provided with crushing part lifting
Guide rail 11 and crushing part elevating mechanism 12；Work is arranged between the anti-rotation axis of guide 13 and rotor rotating shaft 14
Room regulation riser 10, arranges adjustable crushed work room 31, rotor rotating shaft 14 between operating room's adjustable plate 10
High order end arrange belt pulley 15；Shaft coupling 17, shaft coupling 17 stationary digital formula are installed on the little axle of transmission 16
Torque speed sensor 18；Pulverizing rotating shaft 20 is set on the right of the little axle of transmission 16, pulverizes the left and right two of rotating shaft 20
End is respectively provided with pulverizing spindle supporting component 19, pulverizes the intermediate arrangement cutter head assembly 21 of rotating shaft 20, right-hand member
Pulverize the internal tapered sleeve 22 that arranges of spindle supporting component 19, the top peace of right-hand member pulverizing spindle supporting component 19 axle
Dress pressure strip 23, cutterhead 24 is connected firmly by flat key 29 and is pulverizing in rotating shaft 20, cutterhead 24 is machined with arc
Shape groove 25, circumferential indexable tool rest 26 is fixed on cutterhead 24 by interior hexagonal lock-screw 27, week
Disintegrating knife 28 is installed on indexable tool rest 26.
The operation principle of the present invention:
The present invention can truly simulate tractor and drag the pulverizer operating mode in farm work, little with walking automatically
Car 1 drives disintegrating mechanism 8, and two parallel guide rails 5 along long 50m are walked, (wide to 5 soil boxs of guide rail
3m, deep 0.8m) in preprepared garbage (leaf of Maninot esculenta crantz., leaf of Caulis Sacchari sinensis, pineapple leaves etc.) to be studied
Carry out the comminution process experimentation of variable element, variable working condition,
During comminution process, automatic walking trolley 1 by pulverize frequency control motor 9, deceleration sprocket wheel, chain,
The kind of drive of trundle shaft device 3, it is achieved dolly stepless speed regulation is walked, to meet in the different speeds of travel
Under the conditions of experimentation, the speed of travel of dolly can be in 0～15Km/h step-less adjustment, four wheels of dolly
On be equipped with the wheel brake device 6 of Electromagnetic Control, it is ensured that the driving safety of walking dolly,
It is arranged on the disintegrating mechanism 8 of walking dolly 1 front portion mainly by pulverizing frequency control motor 9, belt biography
Dynamic device, the little axle of transmission 16, digital torque speed sensor 18, yielding coupling 17, operating room adjust
The joint composition such as riser 10, guide roller component, it has a following function:
1) the diameter of phi 300-Φ 650mm of the rotor assembly in disintegrating mechanism 8 is adjustable (by changing cutterhead
On 24, the cutter head of differing heights size installs tool rest realization)；
2) rotor assembly is mainly by rotor rotating shaft 14 (effective active length 2500mm), flat key 29, cutterhead
Assembly 21, axial locking set, bearing and bearing block etc. form, and blocks of cutter head assembly 21 is installed on cutter
In roller rotating shaft 14, it is matched in clearance between cutterhead 24 and rotor rotating shaft 14, rotor rotating shaft 14 and cutterhead 24
Between moment of torsion pass through flat key 29 transmission realize, active length 300mm-2500mm of rotor assembly
Adjustable (being realized by the quantity increasing, subtracting cutter head assembly 21)；
3) the working speed 0-3000r/min of rotor assembly is stepless adjustable (by regulating the frequency conversion direct-connected with it
The rotating speed of buncher 9 realizes)；
4) on rotor assembly, Disintegrating knife 28 can have various ways along its axial arrangement, such as: Double helix
Arrangement, single-screw arrangement, forward-reverse spiral line symmetric arrays, angularly symmetrical straight row etc., by regulation
It is arranged on the different circumferential positions of circumferential indexable tool rest 26 on each cutterhead 24 and realizes (see accompanying drawing 4)；
5) whole rotor assembly can the overall fast assembling-disassembling (Y-axis of rotor assembly from the installation site of dolly
Bearing is radially subdivision structure), make rotor assembly complete the increase and decrease of cutterhead 24 beyond dolly, circumference can turn
Position tool rest 26 and blade exchange, the regulation of circumferential position, the axial locking etc. of circumferential indexable tool rest 26 are grasped
Make, and the dynamic of rotor assembly can be completed by the rotor assembly integral hoisting adjusted to dynamic balancer
Balance test, is then installed onto on dolly,
(6) shape of crushed work room, work space can arbitrarily regulate, adjustable vertical by rotor assembly two ends
A plurality of elongated slot on plate, is combined a rule narrow boards, can obtain difformity, different operating space
Crushed work room, various forms of anti-dress blade can also be installed in operating room,
(7) various running parameters (rotating speed, torque, power, pressure, speed, the degradation rate of reducing mechanism
Deng) by being arranged on the coherent detection element of diverse location, carry out data acquisition, upload, change, process,
Display and record.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all at this
Any amendment, equivalent and the improvement etc. made within bright spirit and principle, should be included in the present invention
Protection domain within.
Claims (6)
1. a tropical crops field trash Multifunction pulverizing comprehensive experimental device, it is characterised in that described heat
Band crop field trash Multifunction pulverizing comprehensive experimental device includes: automatic walking trolley, dolly drive dress
Put, trundle shaft device, car frame, guide rail, wheel brake device, riser, rotor rotating shaft drive dress
Put, disintegrating mechanism, the little axle of transmission, shaft coupling, digital torque speed sensor, pulverize rotating shaft support portion
Part, pulverizing rotating shaft, cutter head assembly, tapered sleeve, pressure strip, adjustable crushed work room；
Described drive car is installed at the back side of described automatic walking trolley, above described trundle shaft device
Installing described car frame, the lower section of the wheel of described automatic walking trolley arranges described guide rail, described automatically
Described riser is set before walking dolly；
Arranging described disintegrating mechanism before described riser, the little axle of described transmission connects described rotor rotating shaft and drives dress
Put and described disintegrating mechanism, the little axle of described transmission is installed described shaft coupling, described shaft coupling is installed described
Digital torque speed sensor, arranges described pulverizing rotating shaft on the right of the little axle of described transmission；
The two ends, left and right of described pulverizing rotating shaft are respectively provided with described pulverizing spindle supporting component, described pulverizing rotating shaft
Centre described cutter head assembly is set, right-hand member is pulverized and is arranged described tapered sleeve, the described right side inside spindle supporting component
End is pulverized the right-hand member of spindle supporting component axle and is installed described pressure strip.
2. tropical crops field trash Multifunction pulverizing comprehensive experimental device as claimed in claim 1, it is special
Levying and be, described disintegrating mechanism also includes: pulverize frequency control motor, operating room's regulation riser, adjustable powder
Broken operating room, crushing part riser guide, crushing part elevating mechanism, the anti-rotation axis of guide, rotor rotating shaft,
Belt pulley；
The left end of described disintegrating mechanism arranges described pulverizing frequency control motor, the upper bottom of described disintegrating mechanism
Put and be respectively provided with the described anti-rotation axis of guide and rotor rotating shaft, described riser is installed the lifting of described crushing part and leads
Rail and crushing part elevating mechanism, arrange the regulation of described operating room between the described anti-rotation axis of guide and rotor rotating shaft
Riser, described operating room regulation riser has multiple, is respectively provided with adjustable powder between operated adjacent room regulation riser
Broken operating room, the high order end of described rotor rotating shaft arranges described belt pulley.
3. tropical crops field trash Multifunction pulverizing comprehensive experimental device as claimed in claim 1, it is special
Levying and be, described cutter head assembly also includes: cutterhead, arc-shaped slot, circumferential indexable tool rest, crushing knife
Sheet, interior hexagonal lock-screw；
Described cutterhead is assembled together with described pulverizing rotating shaft, and described cutterhead is machined with 4 arc-shaped slots,
The indexable tool rest of described circumference is fixed on described cutterhead, and the indexable tool rest of described circumference installs described pulverizing
Blade.
4. tropical crops field trash Multifunction pulverizing comprehensive experimental device as claimed in claim 3, it is special
Levying and be, described cutterhead is connected firmly by 2 flat keys and is pulverizing in rotating shaft.
5. tropical crops field trash Multifunction pulverizing comprehensive experimental device as claimed in claim 3, it is special
Levying and be, the indexable tool rest of described circumference is fixed on described cutterhead by interior hexagonal lock-screw.
6. tropical crops field trash Multifunction pulverizing comprehensive experimental device as claimed in claim 1, it is special
Levying and be, described trundle shaft device connects drive car by chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310263930.1A CN103325294B (en) | 2013-06-28 | 2013-06-28 | A kind of tropical crops field trash Multifunction pulverizing comprehensive experimental device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310263930.1A CN103325294B (en) | 2013-06-28 | 2013-06-28 | A kind of tropical crops field trash Multifunction pulverizing comprehensive experimental device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103325294A CN103325294A (en) | 2013-09-25 |
| CN103325294B true CN103325294B (en) | 2016-08-10 |
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ID=49194010
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310263930.1A Expired - Fee Related CN103325294B (en) | 2013-06-28 | 2013-06-28 | A kind of tropical crops field trash Multifunction pulverizing comprehensive experimental device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103325294B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2481413Y (en) * | 2001-05-28 | 2002-03-13 | 王崇人 | Waste plant cutting crusher |
| CN1764520A (en) * | 2005-03-14 | 2006-04-26 | 株式会社竹内制作所 | Crushers |
| CN202168447U (en) * | 2011-07-11 | 2012-03-21 | 西安圣华电子工程有限责任公司 | Crusher for remaining tobacco leaves |
| CN203386414U (en) * | 2013-06-28 | 2014-01-08 | 广东海洋大学 | Tropical crop field waste multifunctional smashing comprehensive experiment device |
-
2013
- 2013-06-28 CN CN201310263930.1A patent/CN103325294B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2481413Y (en) * | 2001-05-28 | 2002-03-13 | 王崇人 | Waste plant cutting crusher |
| CN1764520A (en) * | 2005-03-14 | 2006-04-26 | 株式会社竹内制作所 | Crushers |
| CN202168447U (en) * | 2011-07-11 | 2012-03-21 | 西安圣华电子工程有限责任公司 | Crusher for remaining tobacco leaves |
| CN203386414U (en) * | 2013-06-28 | 2014-01-08 | 广东海洋大学 | Tropical crop field waste multifunctional smashing comprehensive experiment device |
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| Publication number | Publication date |
|---|---|
| CN103325294A (en) | 2013-09-25 |
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