CN103323769A - Time delay verifying platform of semiautomatic breaker - Google Patents

Time delay verifying platform of semiautomatic breaker Download PDF

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CN103323769A
CN103323769A CN2013101871819A CN201310187181A CN103323769A CN 103323769 A CN103323769 A CN 103323769A CN 2013101871819 A CN2013101871819 A CN 2013101871819A CN 201310187181 A CN201310187181 A CN 201310187181A CN 103323769 A CN103323769 A CN 103323769A
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cylinder
chute
block
hole
electrode
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CN103323769B (en
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胡雪林
李峰平
赵宗礼
曹宇
陈昌凯
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Wenzhou University
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Wenzhou University
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Abstract

The invention provides a time delay verifying platform of a semiautomatic breaker. The time delay verifying platform of the semiautomatic breaker comprises a base plate, a middle plate and a top plate. The top plate is installed on the base plate through four pillars. The middle plate is arranged between the top plate and the base plate and installed on the base plate through a supporting motion mechanism. Two sets of electrode motion mechanism are oppositely arranged on the middle plate. A breaker clamping mechanism and a verifying adjusting mechanism are installed on the top plate. According to the time delay verifying platform of the semiautomatic breaker, automatic motion of an electrode is achieved through the supporting motion mechanism and the two electrode motion mechanisms so that the electrode can be tightly contacted with a wiring terminal of the breaker and currents are conducted into the electrode for verifying the time delay. The structure is simple and operation is convenient to carry out. An adjusting screw head in the verifying and adjusting mechanism has two freedom degrees, axial linear motion and axial spiral motion can be performed, and thus, adjusting and verifying of the position of a metal strain sheet of the breaker can be conveniently achieved. The time delay verifying platform of the semiautomatic breaker is high in working efficiency, high in adjusting precision and automation degree and capable of completely replacing manpower to carrying out adjustment.

Description

一种半自动断路器延时校验台A semi-automatic circuit breaker delay test bench

技术领域technical field

本发明属于断路器校验领域,具体涉及一种半自动断路器延时校验台。The invention belongs to the field of circuit breaker calibration, in particular to a semi-automatic circuit breaker delay calibration platform.

背景技术Background technique

当前,小型断路器生产过程中的等效延时校验方式,国内企业大多还是采取手工作业来检测,人为的经验因素在等效延时校验中起到很大的比重,存在劳动强度大、工作效率低及误差大的缺陷,导致了产品校验一致性下降,同时既增加了生产成本,也不具备相应的生产效率。而随着工业自动化和信息化进程的不断推进,技术日新月异,现有的装备自动化水平已经能实现高效率的生产作业,在小型断路器的等效延时特性检验中采用半自动和全自动的方式进行生产作业已是大势所趋,也是取代现有手工作业的有效解决方案之一。但是,目前市面上的断路器自动或半自动延时校验台一般都只跟某种特定型号的断路器匹配,适用性较差,而且结构比较复杂,生产制造成本和校验成本都较高。At present, most domestic enterprises still adopt manual operation for the equivalent delay verification method in the production process of small circuit breakers. Human experience factors play a large proportion in the equivalent delay verification, and there is a large labor intensity. , Low work efficiency and large errors lead to a decline in the consistency of product calibration, and at the same time increase the production cost and do not have the corresponding production efficiency. With the continuous advancement of industrial automation and information technology, the technology is changing with each passing day, and the existing equipment automation level has been able to achieve high-efficiency production operations. Semi-automatic and fully automatic methods are used in the equivalent delay characteristic inspection of small circuit breakers. Carrying out production operations is the general trend and one of the effective solutions to replace the existing manual operations. However, the automatic or semi-automatic time-delay calibration tables for circuit breakers currently on the market are generally only matched with a specific type of circuit breaker, which is poor in applicability, and the structure is relatively complicated, and the manufacturing cost and calibration cost are high.

发明内容Contents of the invention

本发明针对上述现有技术的不足,提供了一种半自动断路器延时校验台;该半自动断路器延时校验台可适用于多种类型的断路器,其结构简单、成本较低。The present invention provides a semi-automatic circuit breaker time-delay calibration platform for the above-mentioned deficiencies in the prior art; the semi-automatic circuit breaker delay calibration platform is applicable to various types of circuit breakers, and has a simple structure and low cost.

本发明是通过如下技术方案实现的:The present invention is achieved through the following technical solutions:

一种半自动断路器延时校验台,包括底板、中间板和顶板;顶板通过四根立柱支撑安装在底板上,中间板设置在顶板与底板之间,通过支撑运动机构安装在底板上,并位于四根立柱所围成的区域内部;顶板的表面设置有两个第二腰形槽,两个第二腰形槽之间为断路器工位;A semi-automatic circuit breaker delay calibration platform, including a bottom plate, a middle plate and a top plate; the top plate is supported and installed on the bottom plate by four columns, the middle plate is arranged between the top plate and the bottom plate, and is installed on the bottom plate through a supporting movement mechanism, and It is located inside the area surrounded by four columns; the surface of the top plate is provided with two second waist-shaped grooves, and the circuit breaker station is between the two second waist-shaped grooves;

所述支撑运动机构包括第三气缸、两根导向柱和两个轴承座,第三气缸的底端固定在底板上,第三气缸的活塞杆固定在中间板上;两个轴承座均固定安装在底板,分别位在第三气缸的两侧,每个轴承座内均安装有一轴承;所述导向柱的一端与中间板固定,另一端可滑动的伸入轴承座和轴承内;The supporting motion mechanism includes a third cylinder, two guide columns and two bearing seats, the bottom end of the third cylinder is fixed on the base plate, and the piston rod of the third cylinder is fixed on the middle plate; the two bearing seats are fixedly installed On the bottom plate, respectively located on both sides of the third cylinder, a bearing is installed in each bearing seat; one end of the guide column is fixed to the middle plate, and the other end is slidably inserted into the bearing seat and the bearing;

所述中间板上安装有两组相对设置的电极运动机构,所述每组电极运动机构均包括第一气缸、第一直线导轨、第一滑块、支撑柱和电极,所述第一直线导轨固定安装在中间板上,第一滑块可滑动的安装在第一直线导轨上;所述支撑柱包括滑筒、滑槽筒和电极筒;Two sets of electrode moving mechanisms are installed on the middle plate, each set of electrode moving mechanisms includes a first cylinder, a first linear guide rail, a first slider, a support column and an electrode, and the first linear The line guide rail is fixedly installed on the middle plate, and the first slider is slidably installed on the first linear guide rail; the support column includes a slide cylinder, a chute cylinder and an electrode cylinder;

所述滑筒的内部中空、底端封闭、顶端开口,滑筒的外侧壁上沿其径向设置有第一腰形槽和一向外凸出的滑条,所述滑条的长度与滑筒的长度相等;滑筒的底端伸入第一滑块内,并通过一依次旋入第一滑块和滑筒的螺钉与第一滑块固定连接;The interior of the sliding cylinder is hollow, the bottom end is closed, and the top end is open. The outer wall of the sliding cylinder is provided with a first waist-shaped groove and a sliding bar protruding outward along its radial direction. The length of the sliding bar is the same as that of the sliding cylinder. The lengths are equal; the bottom end of the slider extends into the first slider, and is fixedly connected with the first slider through a screw that is sequentially screwed into the first slider and the slider;

所述滑槽筒包括一体连接的粗筒段和一位于粗筒段顶端的细连接段,所述粗筒段的内部中空、底端开口、顶端封闭,所述粗筒段的外侧壁上沿其径向设置有一与滑条匹配的通槽,所述通槽贯穿粗筒段的底端;粗筒段的外侧壁上还设置有一通孔;滑槽筒的细连接段穿过顶板上设置的第二腰形槽并凸出于顶板;The chute tube includes an integrally connected thick tube section and a thin connecting section located at the top of the thick tube section. The inside of the thick tube section is hollow, the bottom end is open, and the top end is closed. It is radially provided with a through groove matching the sliding bar, the through groove runs through the bottom end of the thick tube section; a through hole is also provided on the outer wall of the thick tube section; the thin connecting section of the chute tube is set through the top plate The second waist-shaped groove protrudes from the top plate;

所述滑条插入通槽内,滑槽筒通过通槽与滑条的配合套装在滑筒的外部;滑筒的底端内侧面与滑槽筒的顶端内侧面之间设置有一预紧弹簧;所述通孔的位置与第一腰形槽的位置对应,一锁紧螺钉旋入通孔内与第一腰形槽抵接;The slide bar is inserted into the through groove, and the chute cylinder is fitted on the outside of the slide cylinder through the cooperation of the through groove and the slide bar; a pre-tension spring is arranged between the inner surface of the bottom end of the slide cylinder and the inner surface of the top end of the chute cylinder; The position of the through hole corresponds to the position of the first waist-shaped groove, and a locking screw is screwed into the through hole to abut against the first waist-shaped groove;

所述电极筒包括一体连接的滑槽连接段和电极连接段,所述滑槽连接段内部中空,套设在细连接段上,通过旋入滑槽连接段和细连接段的螺钉与细连接段固定连接;电极套装在电极连接段的外部;The electrode cylinder includes a chute connection section and an electrode connection section integrally connected. The chute connection section is hollow inside and is sleeved on the thin connection section. The segment is fixedly connected; the electrode is set outside the electrode connecting segment;

第一气缸沿第一直线导轨的导轨方向设置,第一气缸的活塞杆通过一呈直角状的第一转接块与第一滑块连接;第一气缸用于驱动第一滑块、支撑柱和电极沿第一直线导轨的导轨方向运动。The first cylinder is arranged along the direction of the guide rail of the first linear guide rail, and the piston rod of the first cylinder is connected with the first slider through a first adapter block in the shape of a right angle; the first cylinder is used to drive the first slider, support The column and the electrode move along the rail direction of the first linear rail.

所述顶板上安装有一断路器装夹机构和一校验调节机构;A circuit breaker clamping mechanism and a verification adjustment mechanism are installed on the top plate;

所述断路器装夹机构包括第二滑块、支撑块、挡块和两个限位条,所述第二滑块的底端插入顶板表面的第一安装槽内,并通过两个依次旋入顶板和第二滑块的螺钉与顶板固定连接;The circuit breaker clamping mechanism includes a second slider, a support block, a stopper and two limit bars, the bottom end of the second slider is inserted into the first installation groove on the surface of the top plate, and is rotated by two sequentially. The screws that enter the top plate and the second slider are fixedly connected with the top plate;

支撑块呈平板状,一侧设置有与第二滑块配合的第一滑槽,另一侧安装有磁石,并通过所述磁石与挡块吸合;两个限位条分别位于挡块的两侧,以及断路器工位的两侧;所述限位条的一端部插入支撑块内与支撑块固定连接,另一端部为自由端;The support block is in the shape of a flat plate, one side is provided with a first chute to cooperate with the second slider, and the other side is equipped with a magnet, which is attracted to the stopper through the magnet; the two limit bars are respectively located at the Both sides, and both sides of the circuit breaker station; one end of the limit bar is inserted into the support block and fixedly connected with the support block, and the other end is a free end;

第二滑块上设置有上、下两组定位连接孔,第一滑槽上设置有一组定位连接孔;所述每组定位连接孔均包括一排螺钉孔和一销孔;第二滑块与第一滑槽通过穿过销孔的定位销和穿过螺钉孔的螺钉固定连接;The second slide block is provided with two sets of positioning connection holes, upper and lower, and a set of positioning connection holes is provided on the first chute; each set of positioning connection holes includes a row of screw holes and a pin hole; the second slide block It is fixedly connected with the first chute through the positioning pin passing through the pin hole and the screw passing through the screw hole;

所述校验调节机构包括盖板、两块侧板、第二直线导轨、第三滑块、支撑板、调节转轴和第二气缸,盖板通过两块侧板支撑安装在顶板上;The verification adjustment mechanism includes a cover plate, two side plates, a second linear guide rail, a third slider, a support plate, an adjustment shaft and a second cylinder, and the cover plate is supported and installed on the top plate by the two side plates;

第二直线导轨固定安装在盖板的内侧面上,第三滑块可滑动的安装在第二直线导轨上;支撑板与第三滑块固定连接两者联动;所述支撑板上固定安装有一电机和一过渡板,电机的输出轴与调节转轴相连,过渡板上设置有一供调节转轴穿过的通孔;调节转轴穿过过渡板上的通孔,端部朝向断路器工位位置;The second linear guide rail is fixedly installed on the inner surface of the cover plate, and the third slider is slidably installed on the second linear guide rail; the support plate and the third slider are fixedly connected and linked; the support plate is fixedly installed with a The motor and a transition plate, the output shaft of the motor is connected to the adjustment shaft, and the transition plate is provided with a through hole for the adjustment shaft to pass through; the adjustment shaft passes through the through hole on the transition plate, and its end faces the position of the circuit breaker;

第二气缸沿第二直线导轨的导轨方向设置,第二气缸的活塞杆通过一呈直角状的第二转接块与第三滑块或支撑板连接;第二气缸用于驱动第三滑块和支撑板沿第二直线导轨的导轨方向运动;The second cylinder is arranged along the direction of the guide rail of the second linear guide rail, and the piston rod of the second cylinder is connected with the third slider or the support plate through a second adapter block in the shape of a right angle; the second cylinder is used to drive the third slider and the support plate move along the guide rail direction of the second linear guide rail;

所述调节转轴包括第一转轴、第二转轴和调节螺头;第一转轴的一端通过第一联轴器与电机的输出轴相连,第一转轴的另一端穿过过渡板通过一转轴接头与第二联轴器的一端相连,第二联轴器的另一端与第二转轴的一端相连,第二转轴的另一端固定安装有调节螺头;The adjusting shaft includes a first shaft, a second shaft and an adjusting screw head; one end of the first shaft is connected to the output shaft of the motor through a first coupling, and the other end of the first shaft passes through the transition plate through a shaft joint and One end of the second shaft coupling is connected, the other end of the second shaft coupling is connected with one end of the second rotating shaft, and the other end of the second rotating shaft is fixedly installed with an adjusting screw head;

所述侧板包括一固定部分和一滑动部分,所述固定部分底端插入顶板表面的第一安装槽内,并通过两个依次旋入顶板和固定部分的螺钉与顶板固定连接;滑动部分上设置有第二滑槽,固定部分安装在所述第二滑槽内,与第二滑槽滑动配合;滑动部分的顶端通过螺钉与盖板固定连接;The side plate includes a fixed part and a sliding part, the bottom end of the fixed part is inserted into the first installation groove on the surface of the top plate, and is fixedly connected with the top plate through two screws screwed into the top plate and the fixed part in sequence; A second chute is provided, the fixed part is installed in the second chute, and is slidably matched with the second chute; the top of the sliding part is fixedly connected with the cover plate through screws;

固定部分上设置有上、下两组定位连接孔,第二滑槽上设置有一组定位连接孔;所述每组定位连接孔均包括一排螺钉孔和一销孔;固定部分与第二滑槽通过穿过销孔的定位销和穿过螺钉孔的螺钉固定连接。The fixed part is provided with upper and lower two sets of positioning connecting holes, and the second slide groove is provided with a set of positioning connecting holes; each set of positioning connecting holes includes a row of screw holes and a pin hole; the fixed part and the second slide The grooves are fixedly connected by positioning pins passing through the pin holes and screws passing through the screw holes.

本发明的进一步设置在于,所述挡块的底部设置有限位块,所述限位块固定安装在顶板上。A further setting of the present invention is that a limit block is provided at the bottom of the stopper, and the limit block is fixedly installed on the top plate.

本发明的进一步设置在于,所述底板呈长方形,四个立柱分别设置于底板的四个角。A further configuration of the present invention is that the bottom plate is rectangular, and four columns are respectively arranged at four corners of the bottom plate.

本发明的进一步设置在于,所述中间板上表面设置有两个用于安装第一直线导轨的第二安装槽。A further configuration of the present invention lies in that two second installation grooves for installing the first linear guide rail are provided on the upper surface of the middle plate.

本发明的进一步设置在于,所述立柱上设置有两个轴向对称设置的凹槽。A further setting of the present invention is that two axially symmetrical grooves are arranged on the column.

本发明所述的半自动断路器延时校验台具有如下有益效果:The semi-automatic circuit breaker time-delay calibration platform of the present invention has the following beneficial effects:

1、本发明通过两个电极运动机构实现了电极的自动运动,在放置或取出断路器时,气缸控制电极向外运动;在校验时,气缸控制电极向内运动,如此即可实现电极的自动夹紧,其结构简单、操作方便。1. The present invention realizes the automatic movement of the electrodes through two electrode movement mechanisms. When placing or taking out the circuit breaker, the cylinder controls the electrodes to move outward; during calibration, the cylinder controls the electrodes to move inward, so that the electrodes can be moved Automatic clamping, simple structure and convenient operation.

2、本发明通过支撑运动机构实现了中间板的运动,在夹紧电极后,通过控制中间板向上运动,使电极与断路器的接线端子紧密接触,之后再向电极内通电流进行延时校验,其结构简单、操作方便。2. The present invention realizes the movement of the middle plate through the support movement mechanism. After the electrodes are clamped, the middle plate is controlled to move upwards, so that the electrodes are in close contact with the wiring terminals of the circuit breaker, and then current is passed into the electrodes for delay calibration. It is simple in structure and easy to operate.

3、本发明通过采用滑筒、滑槽筒和电极筒拼装组成支撑柱,使得支撑柱的高度可调,并且装配方便,同轴性好。3. In the present invention, the support column is assembled by adopting the sliding cylinder, the chute cylinder and the electrode cylinder, so that the height of the supporting column is adjustable, and the assembly is convenient and the coaxiality is good.

4、本发明通过在支撑柱内部设置预紧弹簧,能够更好的保证电极与断路器的接触,使断路器延时特性检验的结果更加准确可靠。4. The present invention can better ensure the contact between the electrodes and the circuit breaker by arranging the pre-tightening spring inside the supporting column, so that the test result of the delay characteristic of the circuit breaker is more accurate and reliable.

5、本发明通过在顶板的表面设置腰形槽,为电极的运动提供轨迹,使得电极的运动得到约束,为准确测量校验提供前提。5. The present invention provides a track for the movement of the electrode by setting a waist-shaped groove on the surface of the top plate, so that the movement of the electrode is constrained and provides a prerequisite for accurate measurement and verification.

6、本发明通过将气缸沿直线导轨的导轨方向设置,并通过直角状的转接块传递运动,使得校验台整体结构更加紧凑、占用空间更小。6. The present invention arranges the cylinder along the guide rail direction of the linear guide rail, and transmits the movement through the right-angled adapter block, so that the overall structure of the inspection table is more compact and occupies less space.

7、本发明通过断路器装夹机构将断路器固定在两个限位条和挡块之间,使得断路器测试校验的结果更加准确。7. The present invention fixes the circuit breaker between the two limit bars and the stopper through the circuit breaker clamping mechanism, so that the test and verification results of the circuit breaker are more accurate.

8、本发明通过断路器装夹机构中支撑块上滑槽与滑块的配合,以及滑块与滑槽在多个档位的连接,使得该校验台可根据断路器型号以及尺寸的不同,而随时方便的调节支撑块的高度,使其适用范围更广。8. Through the cooperation of the chute on the support block and the slider in the clamping mechanism of the circuit breaker, and the connection between the slider and the chute at multiple gear positions, the verification platform can be adjusted according to the type and size of the circuit breaker. , and the height of the support block can be adjusted conveniently at any time, making it applicable to a wider range.

9、本发明中挡块与支撑块通过磁石吸合,从而可以根据实际需要方便的更换不同厚度的挡块,使得该校验台适用于多种类型的断路器。9. In the present invention, the stopper and the support block are attracted together by magnets, so that stoppers of different thicknesses can be conveniently replaced according to actual needs, making the calibration table suitable for various types of circuit breakers.

10、本发明所述中间板上表面设置有两个用于安装第一直线导轨的第二安装槽,这样可以便于安装第一直线导轨,保证第一直线导轨的水平度。10. The upper surface of the intermediate plate of the present invention is provided with two second installation grooves for installing the first linear guide rail, which can facilitate the installation of the first linear guide rail and ensure the levelness of the first linear guide rail.

11、本发明所述立柱上设置有两个轴向对称设置的凹槽,这样可以便于扳手操作。11. The column of the present invention is provided with two axially symmetrical grooves, which facilitate the operation of the wrench.

12、本发明所述校验调节机构中的调节螺头具有两个自由度,既可以做轴向直线运动,又可以做轴向旋转运动,从而可以方便的实现对断路器金属应变片位置的调节和校验。12. The adjusting screw head in the verification adjustment mechanism of the present invention has two degrees of freedom, which can not only perform axial linear movement, but also can perform axial rotational movement, so that the position of the metal strain gauge of the circuit breaker can be easily realized. Adjustment and calibration.

13、本发明通过气缸驱动滑块沿着导轨运动,进而带动电机和调节转轴沿着导轨运动,如此可以方便的改变调节螺头与断路器之间的距离,即将调节螺头插入断路器的调节孔内,或者将调节螺头从断路器的调节孔内拔出;之后再通过控制电机转动,带动调节转轴和调节螺头轴向旋转,进行金属应变片位置的调节;其工作效率高、调节精度高、自动化程度高,可完全替代人工调节。13. The present invention drives the slider to move along the guide rail through the cylinder, and then drives the motor and the adjusting shaft to move along the guide rail, so that the distance between the adjusting screw head and the circuit breaker can be easily changed, that is, the adjusting screw head is inserted into the circuit breaker to adjust hole, or pull out the adjusting screw head from the adjusting hole of the circuit breaker; then, by controlling the rotation of the motor, the adjusting shaft and the adjusting screw head are driven to rotate axially to adjust the position of the metal strain gauge; the working efficiency is high and the adjustment With high precision and high degree of automation, it can completely replace manual adjustment.

14、本发明所述校验调节机构中侧板上设置有多个连接档位,使得该校验台可根据断路器型号以及尺寸的不同,而随时方便的调节调节转轴的高度,使其适用范围更广。14. The side plate of the verification and adjustment mechanism of the present invention is provided with a plurality of connection gears, so that the verification table can conveniently adjust and adjust the height of the rotating shaft at any time according to the type and size of the circuit breaker, making it suitable for Wider range.

附图说明Description of drawings

图1为本发明所述半自动断路器延时校验台的立体结构图;Fig. 1 is the three-dimensional structure diagram of the semi-automatic circuit breaker time-delay check platform of the present invention;

图2为断路器装夹机构的结构图;Figure 2 is a structural diagram of the clamping mechanism of the circuit breaker;

图3为电极运动机构的结构图;Fig. 3 is the structural diagram of electrode movement mechanism;

图4为支撑柱及电极的结构图;Fig. 4 is the structural diagram of support column and electrode;

图5为滑筒的结构图;Fig. 5 is the structural diagram of slide cylinder;

图6为滑槽筒的结构图;Fig. 6 is the structural drawing of chute cylinder;

图7为电极的结构图;Fig. 7 is the structural diagram of electrode;

图8为电极筒的结构图;Figure 8 is a structural diagram of the electrode cartridge;

图9为校验调节机构的结构图;Fig. 9 is a structural diagram of the calibration adjustment mechanism;

图10为侧板部分的结构图;Figure 10 is a structural diagram of the side panel;

图中各标号的含义如下:The meanings of the symbols in the figure are as follows:

底板1、中间板2、顶板3、第一滑块4、支撑柱5、电极6、直线导轨7、第一气缸9、第一转接块10、过渡板11、盖板12、侧板13、调节转轴14、第二气缸15、第二直线导轨16、第三滑块17、支撑板18、电机19、粗筒段21、连接段22、滑槽连接段23、电极连接段24、立柱25、第三气缸26、导向柱27、轴承座28、第二安装槽29、第一安装槽30、第二滑块31、支撑块32、第二腰形槽33、限位块34、限位条35、挡块36、第一滑槽37、螺钉孔38、销孔39、断路器工位40、调节螺头41、第一转轴42、第二转轴43、固定部分44、滑动部分45、第二滑槽46、断路器50、滑筒51、滑槽筒52、电极筒53、滑条54、通槽55、预紧弹簧56、第一腰形槽57、通孔58。Bottom plate 1, middle plate 2, top plate 3, first slider 4, support column 5, electrode 6, linear guide rail 7, first cylinder 9, first adapter block 10, transition plate 11, cover plate 12, side plate 13 , adjusting shaft 14, second cylinder 15, second linear guide rail 16, third slider 17, support plate 18, motor 19, thick tube section 21, connecting section 22, chute connecting section 23, electrode connecting section 24, column 25. The third cylinder 26, guide column 27, bearing seat 28, second installation groove 29, first installation groove 30, second slider 31, support block 32, second waist-shaped groove 33, limit block 34, limit Bit bar 35, block 36, first chute 37, screw hole 38, pin hole 39, circuit breaker station 40, adjusting screw head 41, first rotating shaft 42, second rotating shaft 43, fixed part 44, sliding part 45 , The second chute 46, the circuit breaker 50, the sliding cylinder 51, the chute cylinder 52, the electrode cylinder 53, the slide bar 54, the through groove 55, the pretension spring 56, the first waist-shaped groove 57, the through hole 58.

具体实施方式Detailed ways

下面结合附图和具体实施方式对本发明做进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

如图1-10所示,本发明提供了一种半自动断路器延时校验台,包括底板1、中间板2和顶板3;顶板3通过四根立柱25支撑安装在底板1上,所述底板1呈长方形,四个立柱25分别设置于底板1的四个角。中间板2设置在顶板3与底板1之间,通过支撑运动机构安装在底板1上,并位于四根立柱25所围成的区域内部;顶板3的表面设置有两个第二腰形槽33,两个第二腰形槽33之间为断路器工位40,待校验的断路器50卡装在断路器工位40上。As shown in Figures 1-10, the present invention provides a semi-automatic circuit breaker delay calibration platform, including a bottom plate 1, a middle plate 2 and a top plate 3; the top plate 3 is supported and installed on the bottom plate 1 by four columns 25, the The bottom plate 1 is rectangular, and four columns 25 are respectively arranged at four corners of the bottom plate 1 . The middle plate 2 is arranged between the top plate 3 and the bottom plate 1, is installed on the bottom plate 1 through a supporting motion mechanism, and is located inside the area surrounded by four columns 25; the surface of the top plate 3 is provided with two second waist-shaped grooves 33 , Between the two second waist-shaped grooves 33 is a circuit breaker station 40, and the circuit breaker 50 to be checked is clamped on the circuit breaker station 40.

所述支撑运动机构包括第三气缸26、两根导向柱27和两个轴承座28,第三气缸26的底端固定在底板1上,第三气缸26的活塞杆固定在中间板2上;两个轴承座28均固定安装在底板1,分别位在第三气缸26的两侧,每个轴承座28内均安装有一轴承;所述导向柱27的一端与中间板2固定,另一端可滑动的伸入轴承座28和轴承内。The supporting motion mechanism includes a third cylinder 26, two guide posts 27 and two bearing blocks 28, the bottom end of the third cylinder 26 is fixed on the base plate 1, and the piston rod of the third cylinder 26 is fixed on the middle plate 2; Two bearing blocks 28 are all fixedly mounted on the base plate 1, respectively positioned on both sides of the third cylinder 26, and a bearing is installed in each bearing seat 28; one end of the guide post 27 is fixed to the middle plate 2, and the other end can be Slidingly stretches in the bearing seat 28 and the bearing.

所述中间板2上安装有两组相对设置的电极运动机构,所述每组电极运动机构均包括第一气缸9、第一直线导轨7、第一滑块4、支撑柱5和电极6,所述第一直线导轨7固定安装在中间板2上,第一滑块4可滑动的安装在第一直线导轨7上;所述支撑柱5包括滑筒51、滑槽筒52和电极筒53。The middle plate 2 is equipped with two sets of electrode movement mechanisms oppositely arranged, and each set of electrode movement mechanisms includes a first cylinder 9, a first linear guide rail 7, a first slider 4, a support column 5 and an electrode 6 , the first linear guide rail 7 is fixedly installed on the middle plate 2, and the first slider 4 is slidably installed on the first linear guide rail 7; the support column 5 includes a sliding cylinder 51, a chute cylinder 52 and Electrode cartridge 53.

所述滑筒51的内部中空、底端封闭、顶端开口,滑筒51的外侧壁上沿其径向设置有第一腰形槽57和一向外凸出的滑条54,所述滑条54的长度与滑筒51的长度相等;滑筒51的底端伸入第一滑块4内,并通过一依次旋入第一滑块4和滑筒51的螺钉与第一滑块4固定连接。The interior of the sliding tube 51 is hollow, the bottom end is closed, and the top end is open. The outer wall of the sliding tube 51 is provided with a first waist-shaped groove 57 and a sliding bar 54 protruding outward along its radial direction. The sliding bar 54 The length is equal to the length of the sliding tube 51; the bottom end of the sliding tube 51 extends into the first sliding block 4, and is fixedly connected with the first sliding block 4 by a screw screwed into the first sliding block 4 and the sliding tube 51 in turn .

所述滑槽筒52包括一体连接的粗筒段21和一位于粗筒段21顶端的细连接段22,所述粗筒段21的内部中空、底端开口、顶端封闭,所述粗筒段21的外侧壁上沿其径向设置有一与滑条54匹配的通槽55,所述通槽55贯穿粗筒段21的底端;粗筒段21的外侧壁上还设置有一通孔58;滑槽筒52的细连接段22穿过顶板3上设置的第二腰形槽33并凸出于顶板3。The chute tube 52 includes an integrally connected thick tube section 21 and a thin connection section 22 positioned at the top of the thick tube section 21. The inside of the thick tube section 21 is hollow, the bottom end is open, and the top end is closed. The thick tube section A through groove 55 matched with the slide bar 54 is arranged on the outer wall of the 21 along its radial direction, and the through groove 55 runs through the bottom end of the thick tube section 21; a through hole 58 is also arranged on the outer wall of the thick tube section 21; The thin connection section 22 of the chute barrel 52 passes through the second waist-shaped groove 33 provided on the top board 3 and protrudes out of the top board 3 .

所述滑条54插入通槽55内,滑槽筒52通过通槽55与滑条54的配合套装在滑筒51的外部;滑筒51的底端内侧面与滑槽筒52的顶端内侧面之间设置有一预紧弹簧56;所述通孔58的位置与第一腰形槽57的位置对应,一锁紧螺钉旋入通孔58内与第一腰形槽57抵接。The slide bar 54 is inserted into the through groove 55, and the chute cylinder 52 is fitted on the outside of the slide cylinder 51 through the cooperation of the through groove 55 and the slide bar 54; A pre-tension spring 56 is arranged between them; the position of the through hole 58 corresponds to the position of the first waist-shaped groove 57 , and a locking screw is screwed into the through-hole 58 to abut against the first waist-shaped groove 57 .

所述电极筒53包括一体连接的滑槽连接段23和电极连接段24,所述滑槽连接段23内部中空,套设在细连接段22上,通过旋入滑槽连接段23和细连接段22的螺钉与细连接段22固定连接;电极6套装在电极连接段24的外部。The electrode cylinder 53 includes a chute connecting section 23 and an electrode connecting section 24 that are integrally connected. The chute connecting section 23 is hollow inside and is sleeved on the thin connecting section 22. By screwing in the chute connecting section 23 and the thin connection The screws of the section 22 are fixedly connected with the thin connection section 22 ; the electrode 6 is sleeved outside the electrode connection section 24 .

第一气缸9沿第一直线导轨7的导轨方向设置,第一气缸9的活塞杆通过一呈直角状的第一转接块10与第一滑块4连接;第一气缸9用于驱动第一滑块4、支撑柱5和电极6沿第一直线导轨7的导轨方向运动。The first cylinder 9 is arranged along the guide rail direction of the first linear guide rail 7, and the piston rod of the first cylinder 9 is connected with the first slider 4 through a right-angled first adapter block 10; the first cylinder 9 is used to drive The first slider 4 , the support column 5 and the electrode 6 move along the guide rail direction of the first linear guide rail 7 .

所述顶板3上安装有一断路器装夹机构和一校验调节机构。A circuit breaker clamping mechanism and a verification adjustment mechanism are installed on the top plate 3 .

所述断路器装夹机构包括第二滑块31、支撑块32、挡块36和两个限位条35,所述第二滑块31的底端插入顶板3表面的第一安装槽30内,并通过两个依次旋入顶板3和第二滑块31的螺钉与顶板3固定连接。The circuit breaker clamping mechanism includes a second slider 31, a support block 32, a stopper 36 and two limit bars 35, and the bottom end of the second slider 31 is inserted into the first installation groove 30 on the surface of the top plate 3 , and are fixedly connected to the top plate 3 by two screws screwed into the top plate 3 and the second slider 31 in sequence.

支撑块32呈平板状,一侧设置有与第二滑块31配合的第一滑槽37,另一侧安装有磁石,并通过所述磁石与挡块36吸合;两个限位条35分别位于挡块36的两侧,以及断路器工位40的两侧;所述限位条35的一端部插入支撑块32内与支撑块32固定连接,另一端部为自由端。The support block 32 is in the shape of a flat plate, and one side is provided with a first chute 37 matched with the second slider 31, and a magnet is installed on the other side, and is attracted to the stopper 36 through the magnet; two limit strips 35 They are located on both sides of the block 36 and the circuit breaker station 40 respectively; one end of the limit strip 35 is inserted into the support block 32 and fixedly connected with the support block 32, and the other end is a free end.

第二滑块31上设置有上、下两组定位连接孔,第一滑槽37上设置有一组定位连接孔;所述每组定位连接孔均包括一排螺钉孔38和一销孔39;第二滑块31与第一滑槽37通过穿过销孔39的定位销和穿过螺钉孔38的螺钉固定连接。The second slider 31 is provided with upper and lower sets of positioning connecting holes, and the first sliding groove 37 is provided with a set of positioning connecting holes; each set of positioning connecting holes includes a row of screw holes 38 and a pin hole 39; The second sliding block 31 is fixedly connected to the first sliding groove 37 through a positioning pin passing through the pin hole 39 and a screw passing through the screw hole 38 .

所述挡块36的底部还可以设置有限位块34,所述限位块34固定安装在顶板3上,如此设置可以便于卡装断路器。A limit block 34 may also be provided at the bottom of the stop block 36, and the limit block 34 is fixedly installed on the top plate 3, so that the arrangement can facilitate the clamping of the circuit breaker.

所述校验调节机构包括盖板12、两块侧板13、第二直线导轨16、第三滑块17、支撑板18、调节转轴14和第二气缸15,盖板12通过两块侧板13支撑安装在顶板3上。Described checking adjustment mechanism comprises cover plate 12, two side plates 13, the second linear guide rail 16, the third slide block 17, support plate 18, adjustment rotating shaft 14 and the second cylinder 15, cover plate 12 passes through two pieces of side plates 13 supports are installed on the top plate 3.

第二直线导轨16固定安装在盖板12的内侧面上,第三滑块17可滑动的安装在第二直线导轨16上;支撑板18与第三滑块17固定连接两者联动;所述支撑板18上固定安装有一电机19和一过渡板11,电机19的输出轴与调节转轴14相连,过渡板11上设置有一供调节转轴14穿过的通孔;调节转轴14穿过过渡板11上的通孔,端部朝向断路器工位40位置。The second linear guide rail 16 is fixedly installed on the inner surface of the cover plate 12, and the third slide block 17 is slidably installed on the second linear guide rail 16; the support plate 18 is fixedly connected with the third slide block 17 and both are linked; A motor 19 and a transition plate 11 are fixedly installed on the support plate 18, the output shaft of the motor 19 is connected with the adjustment shaft 14, and the transition plate 11 is provided with a through hole for the adjustment shaft 14 to pass through; the adjustment shaft 14 passes through the transition plate 11 The through hole on the top, the end is facing the circuit breaker station 40 position.

第二气缸15沿第二直线导轨16的导轨方向设置,第二气缸15的活塞杆通过一呈直角状的第二转接块与第三滑块17或支撑板18连接;第二气缸15用于驱动第三滑块17和支撑板18沿第二直线导轨16的导轨方向运动。The second cylinder 15 is arranged along the guide rail direction of the second linear guide rail 16, and the piston rod of the second cylinder 15 is connected with the third slide block 17 or the support plate 18 by a second adapter block that is a right angle shape; In order to drive the third slider 17 and the support plate 18 to move along the guide rail direction of the second linear guide rail 16 .

所述调节转轴14包括第一转轴42、第二转轴43和调节螺头41;,第一转轴42的一端通过第一联轴器与电机19的输出轴相连,第一转轴42的另一端穿过过渡板11通过一转轴接头与第二联轴器46的一端相连,第二联轴器46的另一端与第二转轴43的一端相连,第二转轴43的另一端固定安装有调节螺头41。Described adjustment rotating shaft 14 comprises first rotating shaft 42, second rotating shaft 43 and adjusting screw head 41; The transition plate 11 is connected to one end of the second shaft coupling 46 through a shaft joint, and the other end of the second shaft coupling 46 is connected to one end of the second shaft 43, and the other end of the second shaft 43 is fixedly installed with an adjusting screw head 41.

所述侧板13包括一固定部分44和一滑动部分45,所述固定部分44底端插入顶板3表面的第一安装槽30内,并通过两个依次旋入顶板3和固定部分44的螺钉与顶板3固定连接;滑动部分45上设置有第二滑槽46,固定部分44安装在所述第二滑槽46内,与第二滑槽46滑动配合;滑动部分45的顶端通过螺钉与盖板12固定连接。The side plate 13 includes a fixed part 44 and a sliding part 45. The bottom end of the fixed part 44 is inserted into the first installation groove 30 on the surface of the top plate 3, and two screws are screwed into the top plate 3 and the fixed part 44 in sequence. It is fixedly connected with the top plate 3; the sliding part 45 is provided with a second chute 46, the fixed part 44 is installed in the second chute 46, and is slidably matched with the second chute 46; the top of the sliding part 45 is connected with the cover by a screw The plates 12 are fixedly connected.

固定部分44上设置有上、下两组定位连接孔,第二滑槽46上设置有一组定位连接孔;所述每组定位连接孔均包括一排螺钉孔38和一销孔39;固定部分44与第二滑槽46通过穿过销孔39的定位销和穿过螺钉孔38的螺钉固定连接。The fixed part 44 is provided with upper and lower two sets of positioning connecting holes, and the second sliding groove 46 is provided with a set of positioning connecting holes; each set of positioning connecting holes includes a row of screw holes 38 and a pin hole 39; the fixed part 44 and the second chute 46 are fixedly connected by a positioning pin passing through the pin hole 39 and a screw passing through the screw hole 38.

Claims (5)

1. a semi-automatic isolating switch time delay calibration platform is characterized in that, comprises base plate (1), intermediate plate (2) and top board (3); Top board (3) supports by four root posts (25) and is installed on the base plate (1), intermediate plate (2) is arranged between top board (3) and the base plate (1), be installed on the base plate (1) by supporting movement mechanism, and be positioned at the intra-zone that four root posts (25) surround; The surface of top board (3) is provided with two the second kidney slots (33), is isolating switch station (40) between two the second kidney slots (33);
Described supporting movement mechanism comprises the 3rd cylinder (26), two guideposts (27) and two bearing seats (28), and the bottom of the 3rd cylinder (26) is fixed on the base plate (1), and the piston rod of the 3rd cylinder (26) is fixed on the intermediate plate (2); Two bearing seats (28) all are fixedly mounted on base plate (1), and the position is in the both sides of the 3rd cylinder (26) respectively, and each bearing seat all is equipped with a bearing in (28); One end of described guidepost (27) and intermediate plate (2) are fixing, and the other end slidably stretches in bearing seat (28) and the bearing;
Two groups of electrode movement mechanisms that are oppositely arranged are installed on the described intermediate plate (2), described every group of electrode movement mechanism includes the first cylinder (9), the first line slideway (7), the first slide block (4), support column (5) and electrode (6), described the first line slideway (7) is fixedly mounted on the intermediate plate (2), and the first slide block (4) slidably is installed on the first line slideway (7); Described support column (5) comprises slide cartridge (51), chute cylinder (52) and electrode container (53);
The inner hollow of described slide cartridge (51), bottom sealing, top end opening, radially be provided with the first kidney slot (57) and an outwardly draw runner (54), the equal in length of the length of described draw runner (54) and slide cartridge (51) along it on the lateral wall of slide cartridge (51); The bottom of slide cartridge (51) is stretched in the first slide block (4), and is fixedly connected with the first slide block (4) by a screw that screws in successively the first slide block (4) and slide cartridge (51);
Described chute cylinder (52) comprises that the thick cylinder section (21) and of one connection is positioned at the thin linkage section (22) on thick cylinder section (21) top, inner hollow, bottom end opening, the top closure of described thick cylinder section (21), on the lateral wall of described thick cylinder section (21) along its radially be provided with one with the groove (55) of draw runner (54) coupling, described groove (55) runs through the bottom of thick cylinder section (21); Also be provided with a through hole (58) on the lateral wall of thick cylinder section (21); The thin linkage section (22) of chute cylinder (52) passes upper the second kidney slot (33) that arranges of top board (3) and protrudes from top board (3);
Described draw runner (54) inserts in the groove (55), and chute cylinder (52) is contained in the outside of slide cartridge (51) by groove (55) and the engage sleeves of draw runner (54); Be provided with a preloading spring (56) between the top medial surface of the bottom medial surface of slide cartridge (51) and chute cylinder (52); The position of described through hole (58) is corresponding with the position of the first kidney slot (57), and a lock-screw screws in the through hole (58) and the first kidney slot (57) butt;
Described electrode container (53) comprises chute linkage section (23) and the electrode linkage section (24) that one connects, described chute linkage section (23) inner hollow, be set on the thin linkage section (22), be fixedly connected with thin linkage section (22) by the screw that screws in chute linkage section (23) and thin linkage section (22); Electrode (6) is sleeved on the outside of electrode linkage section (24);
The first cylinder (9) arranges along the guide rail direction of the first line slideway (7), and the piston rod of the first cylinder (9) is connected with the first slide block (4) by first transfer block (10) of a rectangular shape; The first cylinder (9) is used for driving the first slide block (4), support column (5) and electrode (6) along the guide rail direction motion of the first line slideway (7).
One isolating switch clamping mechanism and a verification governor motion are installed on the described top board (3);
Described isolating switch clamping mechanism comprises the second slide block (31), back-up block (32), block (36) and two positive stop strips (35), insert in first mounting groove (30) on top board (3) surface the bottom of described the second slide block (31), and be fixedly connected with top board (3) by two screws that screw in successively top board (3) and the second slide block (31);
Back-up block (32) is tabular, and a side is provided with the first chute (37) that cooperates with the second slide block (31), and opposite side is equipped with magnetite, and by described magnetite and block (36) adhesive; Two positive stop strips (35) lay respectively at the both sides of block (36), and the both sides of isolating switch station (40); One end of described positive stop strip (35) is inserted in the back-up block (32) and is fixedly connected with back-up block (32), and the other end is free end;
Be provided with upper and lower two groups of holes that are located by connecting on the second slide block (31), be provided with one group of hole that is located by connecting on the first chute (37); The described every group of hole that is located by connecting includes row's screw hole (38) and a pin-and-hole (39); The second slide block (31) is fixedly connected with the screw that passes screw hole (38) by the register pin that passes pin-and-hole (39) with the first chute (37);
Described verification governor motion comprises cover plate (12), two blocks of side plates (13), the second line slideway (16), the 3rd slide block (17), back up pad (18), regulates rotating shaft (14) and the second cylinder (15), and cover plate (12) supports by two blocks of side plates (13) and is installed on the top board (3);
The second line slideway (16) is fixedly mounted on the medial surface of cover plate (12), and the 3rd slide block (17) slidably is installed on the second line slideway (16); Back up pad (18) is fixedly connected with both interlocks with the 3rd slide block (17); Be installed with a motor (19) and a rebound (11) on the described back up pad (18), the output shaft of motor (19) links to each other with adjusting rotating shaft (14), is provided with one on the rebound (11) and supplies to regulate the through hole that rotating shaft (14) is passed; The through hole on the rebound (11) is passed in adjusting rotating shaft (14), and the end is towards isolating switch station (40) position;
The second cylinder (15) arranges along the guide rail direction of the second line slideway (16), and the piston rod of the second cylinder (15) is connected with the 3rd slide block (17) or back up pad (18) by the second transfer block of a rectangular shape; The second cylinder (15) is used for driving the 3rd slide block (17) and back up pad (18) is moved along the guide rail direction of the second line slideway (16);
Described adjusting rotating shaft (14) comprises the first rotating shaft (42), the second rotating shaft (43) and regulates spiral shell head (41); One end of the first rotating shaft (42) links to each other with the output shaft of motor (19) by the first shaft coupling, the other end of the first rotating shaft (42) passes rebound (11) and links to each other with an end of the second shaft coupling (46) by a shaft joint, the other end of the second shaft coupling (46) links to each other with an end of the second rotating shaft (43), and the other end of the second rotating shaft (43) is installed with regulates spiral shell head (41);
Described side plate (13) comprises a fixed part (44) and a slipper (45), insert in first mounting groove (30) on top board (3) surface described fixed part (44) bottom, and be fixedly connected with top board (3) by two screws that screw in successively top board (3) and fixed part (44); Be provided with the second chute (46) on the slipper (45), fixed part (44) is installed in described the second chute (46), is slidingly matched with the second chute (46); The top of slipper (45) is fixedly connected with cover plate (12) by screw;
Be provided with upper and lower two groups of holes that are located by connecting on the fixed part (44), be provided with one group of hole that is located by connecting on the second chute (46); The described every group of hole that is located by connecting includes row's screw hole (38) and a pin-and-hole (39); Fixed part (44) is fixedly connected with the screw that passes screw hole (38) by the register pin that passes pin-and-hole (39) with the second chute (46).
2. semi-automatic isolating switch time delay calibration platform according to claim 1 is characterized in that, the bottom of described block (36) is provided with limited block (34), and described limited block (34) is fixedly mounted on the top board (3).
3. semi-automatic isolating switch time delay calibration platform according to claim 1 is characterized in that, described base plate (1) is rectangle, and four columns (25) are arranged at respectively four angles of base plate (1).
4. semi-automatic isolating switch time delay calibration platform according to claim 1 is characterized in that, described intermediate plate (2) upper surface is provided with two the second mounting grooves (29) that are used for installing the first line slideway (7).
5. semi-automatic isolating switch time delay calibration platform according to claim 1 is characterized in that, is provided with two axial symmetrically arranged grooves on the described column (25).
CN201310187181.9A 2013-05-20 2013-05-20 A kind of semi-automatic isolating switch time delay calibration platform Expired - Fee Related CN103323769B (en)

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CN109030881A (en) * 2018-08-22 2018-12-18 广东理工职业学院 Circuit breaker heavy current test and contact cleaning clamp for motor protection
CN112763901A (en) * 2020-12-28 2021-05-07 杭州之江开关股份有限公司 Time delay calibration device and calibration method for direct-current molded case circuit breaker
CN118914964A (en) * 2024-10-10 2024-11-08 南京飞腾电子科技有限公司 A daily time calibration device for electric energy meters

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