Summary of the invention
Provide hereinafter about brief overview of the present invention, in order to basic comprehension about some aspect of the present invention is provided.Should be appreciated that this general introduction is not about exhaustive general introduction of the present invention.It is not that intention is determined key of the present invention or pith, neither be intended to limit scope of the present invention.Its purpose only is that the form of simplifying provides some concept, with this as the preorder of discussing after a while in greater detail.
It is fast that the present invention aims to provide a kind of powder charge speed, the on-site mixed emulsion filling device that work efficiency is high.
Technical scheme of the present invention is as follows:
A kind of on-site mixed emulsion filling device comprises emulsified bases reservoir vessel and filling control system, and described filling control system is arranged on the sidewall of emulsified bases reservoir vessel; Described filling control system comprises rinse water reservoir vessel, above sensitizing solution reservoir vessel and at least two cover filling equipment; Described filling equipment comprises dynamical system, sensitization liquid pump, matrix pump, matrix filter and water ring injector; Described dynamical system provides power for sensitization liquid pump and matrix pump; The charging aperture of described matrix pump is connected with the emulsified bases reservoir vessel, and the discharging opening of described matrix pump is connected with matrix filter and water ring injector successively; The charging aperture of described sensitization liquid pump is connected with the sensitizing solution reservoir vessel, and the discharging opening of described sensitization liquid pump is connected with the water ring injector by pipeline; Described rinse water reservoir vessel is connected with the matrix pump of each cover filling equipment respectively by pipeline.
Optionally, described filling control system comprises two cover filling equipment.
Optionally, described sensitization liquid pump and matrix pump adopt the bi-component plunger interlock pump that sensitization liquid pump and matrix pump are wholely set.
Optionally, described dynamical system is pneumatic type dynamical system, hydraulic power system or electric propulsion system.
Optionally, the water ring injector of every cover filling equipment all is connected with loading hose and static mixer in turn.
Optionally, described emulsified bases reservoir vessel is provided with heat-insulation layer.
Optionally, described pneumatic type dynamical system comprises air gas circuit and the air motor that is connected with the air gas circuit, and the air gas circuit is provided with air switch, air reducing valve, Pneumatic valve and flow control valve; At described air motor digital display device or external digital display device are installed.
Optionally, described filling equipment also comprises matrix return duct and matrix return valve; Described matrix return valve is arranged on the discharging opening and the pipeline between the matrix filter of matrix pump, and an end of matrix return duct is connected with the matrix return valve, and the other end is connected with the emulsified bases reservoir vessel.
Optionally, described filling equipment comprises that also sensitizing solution delivery trunk, sensitizing solution selector valve and two sensitizing solutions outputs are in charge of; Described sensitizing solution delivery trunk one end is connected with the sensitizing solution reservoir vessel, and the other end is connected with the import of sensitizing solution selector valve, and two outlets of sensitizing solution selector valve are in charge of with the sensitization liquid pump of two cover filling equipment by two sensitizing solution outputs respectively and are connected; Described sensitizing solution delivery trunk is provided with the sensitizing solution filter.
Optionally, described rinse water reservoir vessel is connected with check-valves, rinse water filter and rinse water selector valve in turn, and two outlets of rinse water selector valve are connected by the matrix pump of pipeline with two cover filling equipment respectively.
Optionally, described emulsified bases reservoir vessel is provided with venting of dust explosion hole, manhole cover and emulsified bases feeding mouth; Described matrix pump is provided with Pressure gauge and thermometer; Described sensitization liquid pump is provided with Pressure gauge.
Optionally, described filling control system also is provided with the information processor that two matrix pump internal informations are handled; Be provided with temperature-limiting device, pressure limiting device, antiaircraft device and the automatic device for fusing beaten in the matrix pump of two cover filling equipment.
Beneficial effect of the present invention is as follows:
(1) compare with single pump means for loading, powder charge speed has improved nearly one times, and the powder charge work efficiency has improved nearly one times.
(2) under the situation that a cover filling equipment breaks down, still can use another set of filling equipment, finish on-the-spot powder charge task, improve the reliability of system.
(3) using single pump induction system to compare advantage in on-site mixed emulsion loading system of the present invention and the prior art is: field of the present invention loads in mixture two covers of emulsion loading system or the above pneumatic installing of two covers can share a vehicle-mounted transport vehicle, emulsified bases reservoir vessel, sensitizing solution reservoir vessel, rinse water reservoir vessel, a cover sensitizing solution filter fully, therefore, save equipment investment and reduced occupation area of equipment, two powder charge personnel of the on-the-spot outfit of powder charge, improve on-the-spot loading rate, also saved the labour.
Be provided with temperature-limiting device, pressure limiting device, antiaircraft device, the automatic device for fusing beaten in the matrix pump of (4) two cover filling equipment, beat device when malfunctioning in temperature-limiting device, pressure limiting device, air defense, the equipment that guaranteed is worked under the temperature that limits, surpass this temperature, equipment is fusing distortion pressure release automatically just, has improved the security of on-site mixed emulsion loading system.
(5) be provided with information processor, can supervise, and upload data to supervision center use amount, the surplus of emulsified bases and time, place, whose use, whose filling, raw material sources, the unit in charge of construction that monitors.
(6) the filling control system is arranged on the sidewall of emulsified bases reservoir vessel, and maintenance is convenient, and the center of gravity of easy to operate and on-site mixed emulsion filling device is lower, good stability.
The specific embodiment
A kind of on-site mixed emulsion filling device comprises emulsified bases reservoir vessel and filling control system, and described filling control system is arranged on the sidewall of emulsified bases reservoir vessel; Described filling control system comprises rinse water reservoir vessel, above sensitizing solution reservoir vessel and at least two cover filling equipment; Described filling equipment comprises dynamical system, sensitization liquid pump, matrix pump, matrix filter and water ring injector; Described dynamical system provides power for sensitization liquid pump and matrix pump; The charging aperture of described matrix pump is connected with the emulsified bases reservoir vessel, and the discharging opening of described matrix pump is connected with matrix filter and water ring injector successively; The charging aperture of described sensitization liquid pump is connected with the sensitizing solution reservoir vessel, and the discharging opening of described sensitization liquid pump is connected with the water ring injector by pipeline; Described rinse water reservoir vessel is connected with the matrix pump of each cover filling equipment respectively by pipeline.
Optionally, described filling control system comprises two cover filling equipment.
Optionally, described sensitization liquid pump and matrix pump adopt the bi-component plunger interlock pump that sensitization liquid pump and matrix pump are wholely set.
Optionally, described dynamical system is pneumatic type dynamical system, hydraulic power system or electric propulsion system.
Optionally, the water ring injector of every cover filling equipment all is connected with loading hose and static mixer in turn.
Optionally, described emulsified bases reservoir vessel is provided with heat-insulation layer.
Optionally, described pneumatic type dynamical system comprises air gas circuit and the air motor that is connected with the air gas circuit, and the air gas circuit is provided with air switch, air reducing valve, Pneumatic valve and flow control valve; At described air motor digital display device or external digital display device are installed.
Optionally, described filling equipment also comprises matrix return duct and matrix return valve; Described matrix return valve is arranged on the discharging opening and the pipeline between the matrix filter of matrix pump, and an end of matrix return duct is connected with the matrix return valve, and the other end is connected with the emulsified bases reservoir vessel.
Optionally, described filling equipment comprises that also sensitizing solution delivery trunk, sensitizing solution selector valve and two sensitizing solutions outputs are in charge of; Described sensitizing solution delivery trunk one end is connected with the sensitizing solution reservoir vessel, and the other end is connected with the import of sensitizing solution selector valve, and two outlets of sensitizing solution selector valve are in charge of with the sensitization liquid pump of two cover filling equipment by two sensitizing solution outputs respectively and are connected; Described sensitizing solution delivery trunk is provided with the sensitizing solution filter.
Optionally, described rinse water reservoir vessel is connected with check-valves, rinse water filter and rinse water selector valve in turn, and two outlets of rinse water selector valve are connected by the matrix pump of pipeline with two cover filling equipment respectively.
Optionally, described emulsified bases reservoir vessel is provided with venting of dust explosion hole, manhole cover and emulsified bases feeding mouth; Described matrix pump is provided with Pressure gauge and thermometer; Described sensitization liquid pump is provided with Pressure gauge.
Optionally, described filling control system also is provided with the information processor that two matrix pump internal informations are handled; Be provided with temperature-limiting device, pressure limiting device, antiaircraft device and the automatic device for fusing beaten in the matrix pump of two cover filling equipment.
Embodiments of the invention are described with reference to the accompanying drawings.The element of describing in an accompanying drawing of the present invention or a kind of embodiment and feature can combine with element and the feature shown in one or more other accompanying drawing or the embodiment.Should be noted that for purpose clearly, omitted the parts that have nothing to do with the present invention, those of ordinary skills are known and expression and the description of processing in accompanying drawing and the explanation.
Referring to Fig. 1-3, the on-site mixed emulsion filling device in the present embodiment comprises emulsified bases reservoir vessel 10 and filling control system, and described filling control system is arranged on the sidewall of emulsified bases reservoir vessel 10; Described filling control system comprises sensitizing solution reservoir vessel 23, rinse water reservoir vessel 18 and two cover filling equipment.Emulsified bases is stored in the emulsified bases reservoir vessel 10, and sensitizing solution is stored in the sensitizing solution reservoir vessel 23, and rinse water is stored in the rinse water reservoir vessel 18.
Described emulsified bases reservoir vessel 10 is provided with heat-insulation layer.
Two cover filling equipment can be arranged on the same end of emulsified bases reservoir vessel 10, or are distributed in two ends or the both sides of emulsified bases reservoir vessel 10.
Described filling equipment also comprises sensitization liquid pump 14, matrix pump 13, matrix filter 16 and water ring injector 17.
Described dynamical system provides power for sensitization liquid pump 14 and matrix pump 13.
The charging aperture of described matrix pump 13 is connected with emulsified bases reservoir vessel 10, and under the effect of matrix pump 13, emulsified bases enters into matrix pump 13 from emulsified bases reservoir vessel 10.The discharging opening of described matrix pump 13 is connected with matrix filter 16 and water ring injector 17 successively, emulsified bases in the matrix pump 13 through the discharging opening on it be transported to filter in the matrix filter 16 after, enter water ring injector 17.
The charging aperture of described sensitization liquid pump 14 is connected with sensitizing solution reservoir vessel 23, so that the sensitizing solution in the sensitizing solution reservoir vessel 23 enters into sensitization liquid pump 14 under the effect of sensitization liquid pump 14, the discharging opening of described sensitization liquid pump 14 is connected with water ring injector 17 by pipeline, enters in the water ring injector 17 by pipeline to use the sensitizing solution in the sensitizing solution pump 14.
Described rinse water reservoir vessel 18 is connected with the matrix pump 13 of two cover filling equipment respectively by pipeline.
Described pneumatic type dynamical system comprises air gas circuit and the air motor 4 that links to each other with the air gas circuit.For stable air pressure being provided for air motor 4, the air gas circuit is provided with air switch 7, air reducing valve 6, Pneumatic valve 8 and flow control valve 9.
In addition, can also digital display device or external digital display device 5 be installed at described air motor 4.
Described filling equipment also comprises matrix return duct 3 and matrix return valve 15; Described matrix return valve 15 is arranged on the discharging opening and the pipeline between the matrix filter 16 of matrix pump 13, and an end of matrix return duct 3 is connected with matrix return valve 15, and the other end is connected with emulsified bases reservoir vessel 10.
Described filling equipment comprises that also sensitizing solution delivery trunk 26, sensitizing solution selector valve 25 and two sensitizing solutions outputs are in charge of 28,29; Described sensitizing solution delivery trunk 26 1 ends are connected with sensitizing solution reservoir vessel 23, the other end is connected with the import of sensitizing solution selector valve 25, be in charge of 28 with sensitizing solution output and be connected for one in two outlets of sensitizing solution selector valve 25, another outlet is in charge of 29 with sensitizing solution output and is connected, in order to sensitizing solution is entered into the sensitization liquid pump 14 of two cover filling equipment.Owing to be provided with sensitizing solution selector valve 25, can make sensitizing solution optionally enter into sensitizing solution output and be in charge of 28 or/and sensitizing solution output is in charge of 29 by regulating sensitizing solution selector valve 25.
Described sensitizing solution delivery trunk 26 is provided with sensitizing solution filter 24, can certainly sensitizing solution output be in charge of 28 and sensitizing solution output be in charge of 29 sensitizing solution filter 24 be set respectively, but need two sensitizing solution filters 24, therefore be arranged on and more save space and cost on the sensitizing solution delivery trunk 26.
Described rinse water reservoir vessel 18 is connected with check-valves 22, rinse water filter 21 and rinse water selector valve 20 in turn, and two outlets of rinse water selector valve 20 are connected by the matrix pump 13 of pipeline with two cover filling equipment respectively.Rinse water in the rinse water reservoir vessel 18 is under the pressure of matrix pump 13, and through check-valves 22, rinse water filter 21, rinse water selector valve 20 enters matrix pump 13, and matrix pump 13 is cleaned, and cleans by 17 waste discharges of water ring injector.
Also be provided with venting of dust explosion hole 1, manhole cover 2 and emulsified bases feeding mouth 27 on the described emulsified bases reservoir vessel 10.
Described matrix pump 13 is provided with Pressure gauge 11 and thermometer 12; Described sensitization liquid pump 10 is provided with Pressure gauge.
Described filling control system also is provided with the information processor that two matrix pump 13 internal informations are handled; Be provided with temperature-limiting device, pressure limiting device, antiaircraft device and the automatic device for fusing beaten in the matrix pump of two cover filling equipment.Herein, information processor, temperature-limiting device, pressure limiting device, device is beaten in air defense and automatic device for fusing is existing device of the prior art, is not giving unnecessary details at this.
In addition, can also be respectively arranged with butterfly valve 19 at the emulsified bases reservoir vessel 10 of two cover filling equipment and the pipeline between the matrix pump 13.
In the present embodiment, described sensitization liquid pump 14 and the matrix pump 13 preferred bi-component plunger interlock pumps that adopt sensitization liquid pump 14 and matrix pump 13 to be wholely set.Also can adopt matrix pump and sensitization liquid pump separately to arrange, divide another edition of a book to send latex emulsified bases and sensitizing solution.
In addition, in the present embodiment, described filling control system can comprise the above filling equipment of two covers, and every covering device equipment all is communicated with emulsified bases reservoir vessel 10, sensitizing solution reservoir vessel 23 and rinse water reservoir vessel 18.In use, every cover filling equipment all is connected with loading hose and static mixer (not shown) in turn.
In the present embodiment, described dynamical system can also be hydraulic power system or electric propulsion system.
In the present embodiment, in order to hold the sensitizing solution of variable concentrations, a plurality of sensitizing solution reservoir vessels can be set.
Operation principle of the present invention is as follows: emulsified bases enters into matrix pump 13 from emulsified bases reservoir vessel 10 under the effect of matrix pump 13, after filtering through matrix filter 16 then, enters into water ring injector 17; Simultaneously, sensitizing solution from sensitizing solution reservoir vessel 23, through entering into sensitization liquid pump 14 after 24 filtrations of sensitizing solution filter, is transported in the water ring injector 17 by pipeline under the effect of sensitization liquid pump 14 again, pass through grug transportation tube, static mixer then, enter the big gun hole after sensitization namely get explosive.
In equipment of the present invention, obviously, each parts reconfigures after can decomposing, make up and/or decomposing.These decomposition and/or reconfigure and to be considered as equivalents of the present invention.Simultaneously, in the above in the description to the specific embodiment of the invention, can in one or more other embodiment, use in identical or similar mode at the feature that a kind of embodiment is described and/or illustrated, combined with the feature in other embodiment, or the feature in alternative other embodiment.