CN103318579B - Cement tanker cylinder monitoring system convenient for condition examination - Google Patents

Cement tanker cylinder monitoring system convenient for condition examination Download PDF

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Publication number
CN103318579B
CN103318579B CN201310264366.5A CN201310264366A CN103318579B CN 103318579 B CN103318579 B CN 103318579B CN 201310264366 A CN201310264366 A CN 201310264366A CN 103318579 B CN103318579 B CN 103318579B
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CN
China
Prior art keywords
sensor
wireless communication
communication module
supporting stick
supporting
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Expired - Fee Related
Application number
CN201310264366.5A
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Chinese (zh)
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CN103318579A (en
Inventor
陈晓琦
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Chengdu Coneton Science and Technology Co Ltd
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Chengdu Coneton Science and Technology Co Ltd
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Priority to CN201310264366.5A priority Critical patent/CN103318579B/en
Publication of CN103318579A publication Critical patent/CN103318579A/en
Application granted granted Critical
Publication of CN103318579B publication Critical patent/CN103318579B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention discloses a cement tanker cylinder monitoring system convenient for condition examination. The cement tanker cylinder monitoring system comprises a support frame. The support frame comprises a supporting plate and L-shaped supporting rods arranged on two sides of the supporting plate. One end of each supporting rod contacts with one end of the supporting plate, and a sensor and a wireless communication module which are mutually connected are both arranged on one supporting rod. The sensor is arranged below the wireless communication module, and a monitoring camera is arranged on the supporting rod and above the sensor and is connected with the wireless communication module. The monitoring system is simple and convenient in theory and low in cost, images and electric signals are transmitted simultaneously through arrangement of the sensor and the monitoring camera, two kinds of detected information are combined for comprehensive comparison by drivers to acquire accurate operating conditions of a cylinder, and then accidents are avoided.

Description

A kind of Cement tanker drum monitored control system being convenient to the state of checking
Technical field
The present invention relates to a kind of Cement tanker drum monitored control system being convenient to the state of checking, belong to the accessory equipment of bulk cement carrier.
Background technology
Bulk cement carrier is also known as bulk cement car, and powder tank car, tank car, bulk powder goods tanker, is made up of parts such as special-purpose automobile chassis, Bulk cement Delivery Tankers, air pipe system, automatic unloading devices.Be applicable to the Bulk Transport & its that the particle diameters such as fly ash, cement, pulverized limestone, mineral powder, granulated alkali are not more than 0.1mm powder dried material.Main for cement mill, cement warehouse and heavy construction building site, a large amount of packing and handling labor can be saved.Drive bulk cement car time do not exceed the speed limit, superpressure run, hypervelocity, superpressure can badly damaged Air compressor.Operation pressure is 0.2MPa.Do not start or stop Air compressor fast, and should slowly speedup or deceleration, otherwise stamping press can damage Air compressor.Do not change the hand of rotation of Air compressor, otherwise oil pump not fuel feeding can badly damaged machine.Before decompression, do not stop Air compressor, otherwise powder grain material may flow backwards inlet casing, causes Air compressor badly damaged.Need before start to check oil ga(u)ge.Oil level must not lower than oil ga(u)ge lower limit; Need running check oil pump whether fuel feeding, if not fuel feeding, answer hard stop inspection, otherwise oil starvation can badly damaged Air compressor.Will more oil change on schedule.After new machine uses 30 hours, discharge the oil in crankcase, clean crankcase inside and fuel screen, then change oil.Change oil once according to above-mentioned every year later.Check, clean fuel screen.Normal circumstances quarterly checks, clean once, if machine Occupation coefficient is high, answers inspections in month, clean once.Often work within 30 hours, to maintain, clean air filter core.While rotating filter core, the pressurized air being less than 0.6MPa with pressure is blown from inside to outside.
The difference of bulk cement carrier turns to and represents its different mode of operation, bulk cement carrier also rotates in traveling way, in operator's compartment, navigating mate is to go to cylinder place to check its rotation situation in traveling way, if rotation direction error easily causes safety misadventure, existing monitored control system is unstable, easily occurs undetected situation.
Summary of the invention
The object of the invention is to overcome existing bulk cement carrier and monitor inaccurate problem in traveling way, devise a kind of Cement tanker drum monitored control system being convenient to the state of checking, the principle of this monitored control system is easy, cost is low, by arranging sensor and monitoring head, image and electric signal is transmitted simultaneously, in conjunction with the information that two kinds of detections obtain, navigating mate Comprehensive Correlation, obtains the accurate picture that cylinder runs, prevents accident.
Object of the present invention is achieved through the following technical solutions: a kind of Cement tanker drum monitored control system being convenient to the state of checking, comprise bracing frame, support frame as described above comprises a stay bearing plate and is arranged on the supporting stick in L-type of stay bearing plate both sides, and the end thereof contacts of one end of supporting stick and stay bearing plate, wherein a supporting stick is provided with interconnective sensor and wireless communication module simultaneously, sensor setting is below wireless communication module, this supporting stick is provided with monitoring head, monitoring head is arranged on the top of sensor, and monitoring head is connected with wireless communication module.
Further, be provided with data line between described sensor and wireless communication module, data line is connected with sensor and wireless communication module simultaneously.
Further, the sidewall of described wireless communication module is provided with fixed block, and fixed block is connected with wireless communication module, and fixed block is provided with tapped bore, tapped bore is provided with screw, and screw one end is inner through being arranged on the supporting stick be connected with sensor after tapped bore.
Further, one end that described stay bearing plate contacts with supporting stick is provided with the fix shaft of cylindrical structure, and the axis being parallel of the axis of fix shaft and sensor.
Further, described in be provided with the supporting stick of wireless communication module outer wall on be provided with geometrical clamp, geometrical clamp is provided with through hole, and sensor setting is in through-holes.
Further, described geometrical clamp is provided with set pin, and the axis being parallel of the axis of set pin and sensor, the outer wall of set pin is sheathed with fixed cover, fixed cover is provided with supporting leg, the axis of supporting leg and the axes normal of set pin.
Further, described supporting leg is provided with earth plate away from one end of fixed cover, and earth plate arranges groove.
Further, the two ends of described sensor are respectively arranged with sensing head and indicator lamp, and sensing head and indicator lamp are separately positioned on the both sides of geometrical clamp, and monitoring head is arranged on directly over sensing head; Described indicator lamp and set pin are arranged on the same side of geometrical clamp.
Further, be provided with connecting panel between described supporting stick, the two ends of connecting panel are connected with supporting stick simultaneously, and stay bearing plate is connected with connecting panel.
In sum, the invention has the beneficial effects as follows: the principle of this monitored control system is easy, cost is low, by arranging sensor and monitoring head, image and electric signal are transmitted simultaneously, in conjunction with the information that two kinds of detections obtain, navigating mate Comprehensive Correlation, obtain the accurate picture that cylinder runs, prevent accident.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Mark and corresponding parts title in accompanying drawing: 1-cylinder; 2-rotating shaft; 3-fix shaft; 4-stay bearing plate; 5-indicator lamp; 6-set pin; 7-fixed cover; 8-earth plate; 9-supporting leg; 10-supporting stick; 11-connecting panel; 12-geometrical clamp; 13-sensor; 14-sensing head; 15-fixed block; 16-screw; 17-wireless communication module; 18-monitoring head.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail, but embodiments of the present invention are not limited only to this.
Embodiment:
As shown in Figure 1, a kind of Cement tanker drum monitored control system being convenient to the state of checking, comprise bracing frame, support frame as described above comprises a stay bearing plate 4 and is arranged on the supporting stick 10 in L-type of stay bearing plate 4 both sides, and the end thereof contacts of one end of supporting stick 10 and stay bearing plate 4, wherein a supporting stick 10 is provided with interconnective sensor 13 and wireless communication module 17 simultaneously, sensor 13 is arranged on below wireless communication module 17, this supporting stick 10 is provided with monitoring 18, monitoring 18 is arranged on the top of sensor 13, and monitoring 18 is connected with wireless communication module 17.Wireless communication module 17 is existing installation, employing model is that the wireless communication module of DATA-6106 transmits the signal that sensor 13 obtains, the picture of monitoring in monitoring 18 is transmitted out in real time by wireless communication module 17, in operator's compartment, receiving terminal is installed, by showing the condition judgement cylinder rotation situation viewed in electric signal and telltale on receiving terminal, facilitate navigating mate to the understanding of cylinder state.
Be provided with data line between described sensor 13 and wireless communication module 17, data line is connected with sensor 13 and wireless communication module 17 simultaneously; The sidewall of described wireless communication module 17 is provided with fixed block, fixed block is connected with wireless communication module 17, and fixed block 15 is provided with tapped bore, tapped bore is provided with screw 16, and screw 16 one end is inner through being arranged on the supporting stick 10 be connected with sensor 13 after tapped bore.Fixed by screw 16, make wireless communication module 17 convenient disassembly.
One end that described stay bearing plate 4 contacts with supporting stick 10 is provided with the fix shaft 3 of cylindrical structure, and the axis being parallel of the axis of fix shaft 3 and sensor 13.Bracing frame provides support cylinder 1, cylinder 1 can be arranged on bracing frame, and rotate, cylinder 1 is provided with rotating shaft 2, rotating shaft 2 is linked on the end face of fix shaft 3, cylinder 1 can rotate around rotating shaft 2, by the sensing head 14 of sensor 13 and the end contact of cylinder 1, detect the rotation situation of cylinder 1, the signal transmission detected is to the reception facilities in operator's compartment, the glittering expression sensing head 14 of indicator lamp 5 is carrying out testing, even navigating mate travels the rotation situation also knowing cylinder 1 in way at vehicle, prevent turning to not to causing safety misadventure at traveling way intermediate roll 1.
The described outer wall being provided with the supporting stick 10 of wireless communication module 17 is provided with geometrical clamp 12, and geometrical clamp 12 is provided with through hole, and sensor 13 arranges in through-holes; Described geometrical clamp 12 is provided with set pin 6, and the axis being parallel of the axis of set pin 6 and sensor 13, the outer wall of set pin 6 is sheathed with fixed cover 7, fixed cover 7 is provided with supporting leg 9, the axis of supporting leg 9 and the axes normal of set pin 6; Described supporting leg 9 is provided with earth plate 8 away from one end of fixed cover 7, and earth plate 8 arranges groove.Geometrical clamp 12 is the devices as fixation of sensor 13, and sensor 13 is stably fixed on supporting stick 10.Earth plate 8 contacts with the miscellaneous part of tank car, utilizes card in groove to establish bolt to be fixed on tank car by earth plate.
The two ends of described sensor 13 are respectively arranged with sensing head 14 and indicator lamp 5, and sensing head 14 and indicator lamp 5 are separately positioned on the both sides of geometrical clamp 12, and monitoring 18 is arranged on directly over sensing head 14; Described indicator lamp 5 is arranged on the same side of geometrical clamp 12 with set pin 6.The axis of sensing head 14 and the axis of sensor 13 are on same straight line, and the axis of sensing head 14 and the axis being parallel of cylinder 1, such sensing head 14 accurately can detect the rotation situation of cylinder 1.Utilize a monitoring 18 accurate position aiming at sensing head 14, namely can check sensing head 14 and the contact situation of cylinder, also can see that whether cylinder is in rotation, the distance of sensing head 14 and cylinder 1: closely within the 20mm of interval.If sensing head 14 and cylinder 1 interval are too near, due to the centnifugal force of cylinder 1 in rotation, the damage of cylinder 1 or sensing head 14 can be caused and come off, recommending installation interval 5 ~ 10mm.
Be provided with connecting panel 11 between described supporting stick 10, the two ends of connecting panel 11 are connected with supporting stick 10 simultaneously, and stay bearing plate 4 is connected with connecting panel 11.Utilize connecting panel 11 to be connected for integral structure by stay bearing plate 4 with supporting stick 10, increase the stability of bracing frame.
Take aforesaid way, just can realize the present invention preferably.

Claims (3)

1. be convenient to the Cement tanker drum monitored control system of the state of checking for one kind, it is characterized in that: comprise bracing frame, support frame as described above comprises a stay bearing plate (4) and is arranged on the supporting stick (10) in L-type of stay bearing plate (4) both sides, and the end thereof contacts of one end of supporting stick (10) and stay bearing plate (4), wherein a supporting stick (10) is provided with interconnective sensor (13) and wireless communication module (17) simultaneously, sensor (13) is arranged on wireless communication module (17) below, this supporting stick (10) is provided with monitoring head (18), monitoring head (18) is arranged on the top of sensor (13), and monitoring head (18) is connected with wireless communication module (17), be provided with data line between described sensor (13) and wireless communication module (17), data line is connected with sensor (13) and wireless communication module (17) simultaneously, the sidewall of described wireless communication module (17) is provided with fixed block, fixed block is connected with wireless communication module (17), and fixed block (15) is provided with tapped bore, tapped bore is provided with screw (16), and screw (16) one end is inner through being arranged on the supporting stick (10) be connected with sensor (13) after tapped bore, one end that described stay bearing plate (4) contacts with supporting stick (10) is provided with the fix shaft (3) of cylindrical structure, and the axis being parallel of the axis of fix shaft (3) and sensor (13), the described outer wall being provided with the supporting stick (10) of wireless communication module (17) is provided with geometrical clamp (12), and (12) are provided with through hole with geometrical clamp, and sensor (13) is arranged in through-holes, described geometrical clamp (12) is provided with set pin (6), and the axis being parallel of the axis of set pin (6) and sensor (13), the outer wall of set pin (6) is sheathed with fixed cover (7), fixed cover (7) is provided with supporting leg (9), the axis of supporting leg (9) and the axes normal of set pin (6), described supporting leg (9) is provided with earth plate (8) away from one end of fixed cover (7), and earth plate (8) arranges groove.
2. a kind of Cement tanker drum monitored control system being convenient to the state of checking according to claim 1, it is characterized in that: the two ends of described sensor (13) are respectively arranged with sensing head (14) and indicator lamp (5), sensing head (14) and indicator lamp (5) are separately positioned on the both sides of geometrical clamp (12), and monitoring head (18) is arranged on directly over sensing head (14); Described indicator lamp (5) and set pin (6) are arranged on the same side of geometrical clamp (12).
3. a kind of Cement tanker drum monitored control system being convenient to the state of checking according to claim 2, it is characterized in that: between described supporting stick (10), be provided with connecting panel (11), the two ends of connecting panel (11) are connected with supporting stick (10) simultaneously, and stay bearing plate (4) is connected with connecting panel (11).
CN201310264366.5A 2013-06-28 2013-06-28 Cement tanker cylinder monitoring system convenient for condition examination Expired - Fee Related CN103318579B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310264366.5A CN103318579B (en) 2013-06-28 2013-06-28 Cement tanker cylinder monitoring system convenient for condition examination

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310264366.5A CN103318579B (en) 2013-06-28 2013-06-28 Cement tanker cylinder monitoring system convenient for condition examination

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CN103318579A CN103318579A (en) 2013-09-25
CN103318579B true CN103318579B (en) 2014-12-17

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Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200977702Y (en) * 2006-08-30 2007-11-21 北京科希盟和创技术发展有限公司 Monitoring device applied for concrete stirring and transporting vehicle
AR062689A1 (en) * 2007-09-06 2008-11-26 Mundo Oscar Horacio APPARATUS FOR MEASURING AND / OR CONTROLLING THE LEVEL OF LIQUIDS
CN201685327U (en) * 2010-03-19 2010-12-29 北汽福田汽车股份有限公司 Material transporting vehicle and unloading monitoring device thereof
CN101890759B (en) * 2010-07-22 2013-03-20 三一重工股份有限公司 Mixer truck and mixing drum control system thereof
CN202439115U (en) * 2012-01-12 2012-09-19 中国国际海运集装箱(集团)股份有限公司 Online monitoring device and system for rotating speed and rotating direction of agitating lorry tank body
CN203306519U (en) * 2013-06-28 2013-11-27 成都众易通科技有限公司 Cement tanker rotary barrel monitoring system capable of accurately displaying state

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Granted publication date: 20141217

Termination date: 20160628