CN103317748A - Square bundle forming machine for biomass with variable cross sections - Google Patents
Square bundle forming machine for biomass with variable cross sections Download PDFInfo
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- CN103317748A CN103317748A CN201310296821XA CN201310296821A CN103317748A CN 103317748 A CN103317748 A CN 103317748A CN 201310296821X A CN201310296821X A CN 201310296821XA CN 201310296821 A CN201310296821 A CN 201310296821A CN 103317748 A CN103317748 A CN 103317748A
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- push pedal
- crank
- forming machine
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Abstract
The invention relates to a square bundle forming machine for biomass with variable cross sections. The square bundle forming machine comprises a power mechanism, a transmission mechanism, a crankshaft and connecting rod mechanism, a piston mechanism, an adjustable forming cavity mechanism and a material conveying platform. The transmission mechanism is connected to an output shaft of the power mechanism. The crankshaft and connecting rod mechanism is connected to an output end of the transmission mechanism. The piston mechanism is hinged to an output end of the crankshaft and connecting rod mechanism and used for pushing and conveying biomass material. The adjustable forming cavity mechanism is placed on the back of the piston mechanism. The material conveying platform is placed between an adjustable piston front pushing plate and the adjustable forming cavity mechanism and used for conveying the biomass materials to be formed into the adjustable forming cavity mechanism. The piston mechanism comprises a piston rod and the adjustable piston front pushing plate, wherein one end of the piston rod is hinged to the crankshaft and connecting rod mechanism, and the adjustable piston front pushing plate is connected to the other end of the piston rod in a fastening mode. The crankshaft and connecting rod mechanism drives the adjustable piston front pushing plate to carry out reciprocating linear movement through the piston rod. The square bundle forming machine can effectively improve the multifunctional effect, and is easy and convenient to adjust and efficient in production.
Description
Technical field
The present invention relates to a kind of former of biomass material, particularly about a kind of square bale forming machine for the variable cross-section living beings.
Background technology
Living beings refer to the various organisms that utilize atmosphere, water, soil etc. to produce by photosynthesis, and namely all have life and the organic substance that can grow is commonly referred to as living beings.Living beings have multiple use as a kind of important renewable resource, as making fuel, feed etc.China's biomass resource is very abundant, and wherein, the agricultural crop straw annual output is up to 700,000,000 tons, and annual approximately 3.5 hundred million tons of firewood forests, forestry " three surplus things " and wood machining residues etc.Although China's biomass resource is abundant, because its volume is large, density is little, so it is higher to store cost of transportation, and utilization rate is low.According to statistics, China has 30% agricultural crop straw not to be utilized effectively and directly burned discardedly every year, not only causes the biomass resource waste, and has destroyed ecological environment.The biomass compact forming technology can be compact formed with loose biomass material, to solve biomass material because problems such as the collection that its bulk characteristics is brought, storage, transportation difficulties, extensive and the higher value application that is conducive to living beings, thus for efficiently utilizing, biomass resource provides the important technology support.
Because the range of application of biomass solid product is different, required biomass solid product sectional dimension has also shown larger difference, is 100mm * 100mm～1000mm * 1000mm such as the sectional dimension distribution of most biomass compact square bale shaped articles.And now widely used biomass compact square bale forming machine mostly is the biomass solid product of producing single sectional dimension, therefore, is difficult to satisfy the Production requirement of the biomass solid product that becomes the size cross section.
Summary of the invention
For the problems referred to above, the purpose of this invention is to provide a kind of square bale forming machine for the variable cross-section living beings, produce the purpose that reaches a tractor serves several purposes, saves production cost and enhance productivity with the biomass compact square bale shaped article of realizing the variable cross-section size.
For achieving the above object, the present invention takes following technical scheme: a kind of square bale forming machine for the variable cross-section living beings, it comprises: an actuating unit, one is connected in the transmission mechanism of described actuating unit output shaft, one is connected in the toggle of described transmission mechanism output, one is articulated in described toggle output and be used for pushes the piston mechanism of biomass material, and an adjustable forming cavity mechanism that is positioned at described piston mechanism rear; Wherein, described piston mechanism comprises the one by one end piston rod hinged with described crank connecting, and one is fastenedly connected push pedal before the adjustable piston of the described piston rod other end; Linear reciprocating motion was done in push pedal before described crank connecting drove described adjustable piston by described piston rod.
Also be provided with one before the described adjustable piston between push pedal and the described adjustable forming cavity mechanism biomass material to be formed is delivered to the in-house mass transport platform of described adjustable forming cavity.
The square plate of push pedal for being connected to form by four class side's plates before the described adjustable piston, the described side's plate of the first kind is the outer gusset of push pedal before the described adjustable piston, the both sides of each described outer gusset all have a pin shaft hole, and described outer gusset is distributed in the outermost layer corner of the front push pedal of described adjustable piston; The described side's plate of Equations of The Second Kind is the outer non-gusset of push pedal before the described adjustable piston, and non-gusset three sides of each described skin all have pin shaft hole, and the non-gusset of described skin is distributed in the non-corner of outermost layer of the front push pedal of described adjustable piston; The described side's plate of the 3rd class is the central party plate of push pedal before the described adjustable piston, and described central party plate four sides all have pin shaft hole and tapped through hole is opened in the center, and described central party plate is distributed in the center of the front push pedal of described adjustable piston; The described side's plate of the 4th class is the la m of push pedal before the described adjustable piston, and each described la m four side all has pin shaft hole, and described la m is distributed between the non-gusset of outermost layer and described central party plate of the front push pedal of described adjustable piston.
The cylindricality cavity of described adjustable forming cavity mechanism for being surrounded by four rectangle profiled sheetings, described rectangle profiled sheeting comprises the some rectangular slabs that link together by connector, and the quantity that is positioned at inboard described rectangular slab by adjusting changes the size of described rectangle profiled sheeting.
Described actuating unit comprises a base and a motor, and described motor is fixed on the described base.
Described transmission mechanism comprises that a key is connected to the driving wheel on the described motor output shaft, and a driven pulley that is connected with described driving wheel by belt, and described driven pulley key connects an end of described toggle.
Described toggle comprises a crank, the right base of a crank, a crank right bearing seat, a bearing cap, a connecting rod, the left base of a crank and a crank left shaft holder; Two ends, the described crank left and right sides are rotated respectively and are assemblied on described left bearing base and the described right bearing base, and described left bearing base and described right bearing base are fixed on the left base of described crank and the right base of described crank; The middle part of described crank is by the fixing described connecting rod of connector and described bearing cap, and described connecting rod lower end radially offers one and is used for the through hole that is hinged with described piston rod.
The present invention is owing to taking above technical scheme, and it has the following advantages: 1, sectional dimension adjusting device of the present invention only is comprised of push pedal before the piston, four rectangle profiled sheetings, does not relate to the forming machine miscellaneous part, has effectively promoted the usefulness of a tractor serves several purposes.2, the present invention by piston before the size adjustment mechanism that forms of push pedal, rectangle profiled sheeting all adopt bearing pin to connect, regulate easyly, significantly improved production efficiency of the present invention.3, size adjustment mechanism of the present invention all adopts unified parts, is comprised of four class side's plates such as push pedal before the piston, and four rectangle profiled sheetings are comprised of a class small rectangular plate, have optimized the composite behaviour of sectional dimension adjusting device of the present invention comprehensively.
Description of drawings
Fig. 1 is overall structure schematic top plan view of the present invention
Fig. 2 is the structural representation of five layers of rectangle profiled sheeting of the present invention
Fig. 3 is the structural representation of push pedal before five layers of piston of the present invention
Fig. 4 is the structural representation of three layers of rectangle profiled sheeting of the present invention
Fig. 5 is the structural representation of push pedal before three layers of piston of the present invention
The specific embodiment
Be described in detail of the present invention below in conjunction with drawings and Examples.
As shown in Figure 1, the present invention includes an actuating unit 10, a transmission mechanism 20, a toggle 30, a piston mechanism 40 and an adjustable forming cavity mechanism 50.
Actuating unit 10 comprises a base 11 and a motor 12, and motor 12 is bolted on the base 11.
Piston mechanism 40 comprises a piston rod 41, the front push pedal 42 of an adjustable piston and a screw 43, and the upper end of piston rod 41 is hinged by the lower end of bolt and connecting rod 35.The central axis place, lower surface of piston rod 41 connects the front push pedal 42 of adjustable piston by screw 43.
The cylindricality cavity of adjustable forming cavity mechanism 50 for being surrounded by four rectangle profiled sheetings 51, it is arranged at the rear of push pedal 42 before the adjustable piston.Be provided with a mass transport platform 60 between push pedal 42 and the adjustable forming cavity mechanism 50 before the adjustable piston, material 61 to be formed is delivered in the adjustable forming cavity mechanism 50 by mass transport platform 60.
As shown in Figure 2, the rectangle profiled sheeting 51 of adjustable forming cavity mechanism 50 comprises some small rectangular plates 53 that link together by bearing pin 52, by bearing pin 52 can with other rectangle profiled sheeting 51 pin joints.Be positioned at inboard small rectangular plate 53 quantity by adjusting, can form the rectangle profiled sheeting 51 of different size, thereby can change the size of adjustable forming cavity mechanism 50 volumes.
As shown in Figure 3, the front push pedal 42 of adjustable piston is for to be fixedly connected with the square plate that consists of by the small-sized side's plate of four classes through bearing pin 44.The small-sized side's plate of the first kind is the outer gusset 45 of push pedal 42 before the adjustable piston, and the both sides of each outer gusset 45 all have a pin shaft hole, and outer gusset 45 is distributed in the outermost layer corner of the front push pedal 42 of adjustable piston.The small-sized side's plate of Equations of The Second Kind is the outer non-gusset 46 of push pedal 42 before the adjustable piston, and each outer non-gusset 46 3 side all has pin shaft hole, and outer non-gusset 46 is distributed in the non-corner of outermost layer of the front push pedal 42 of adjustable piston.The small-sized side's plate of the 3rd class is the central party plate 47 of push pedal 42 before the adjustable piston, and central party plate 47 4 sides all have pin shaft hole and tapped through hole 48 is opened in the center, and central party plate 47 is distributed in the center of the front push pedal 42 of adjustable piston.The small-sized side's plate of the 4th class is the la m 49 of push pedal 42 before the adjustable piston, and each la m 49 4 side all has pin shaft hole, and la m 49 is distributed between the non-gusset 46 of outermost layer and central party plate 47 of the front push pedal 42 of adjustable piston.Regulate the size of push pedal 42 before the adjustable piston by changing the small-sized side's plate of four classes number.
The number of the small rectangular plate 53 by the small-sized side's plate of four classes of push pedal 42 before the supporting adjusting adjustable piston and rectangle profiled sheeting 51 can form before the adjustable piston of different cross section size push pedal 42 and adjustable forming cavity mechanism 50.Such as Fig. 2, shown in Figure 3, being assembled by push pedal 42 before rectangle profiled sheeting 51 and the adjustable piston is five times in piston and the forming cavity in small-sized side's board size cross section.Such as Fig. 4, shown in Figure 5, being assembled by push pedal 42 before rectangle profiled sheeting 51 and the adjustable piston is three times in piston and the forming cavity in small-sized side's board size cross section.The present invention only is of a size of example with above-mentioned two kinds, but is not limited to this.
The following describes use flow process of the present invention:
Until the size of piston mechanism 40 and adjustable forming cavity mechanism 50 regulate complete after, the starter motor shift knob drives crank and connecting rod movements 30 by transmission mechanism 20, the piston mechanism 40 that promotes to be connected with connecting rod 35 carries out the cycle linear reciprocating motion.The cycle linear reciprocating motion of biomass material 61 on mass transport platform 60 by piston mechanism 40 constantly is pushed in the adjustable forming cavity mechanism 50, every compression once, form a blade, be full of adjustable forming cavity mechanism 50 through a plurality of cycles compression blades, and form fine and close product by the inwall rubbing action of blade and adjustable forming cavity mechanism 50, finally by the 50 terminals output of adjustable forming cavity mechanism.By this course of work, can realize becoming the continuous production of size cross section biomass compact square bale shaped article.
The various embodiments described above only are used for explanation the present invention; wherein the structure of each parts, connected mode and manufacture craft etc. all can change to some extent; every equivalents and improvement of carrying out on the basis of technical solution of the present invention all should do not got rid of outside protection scope of the present invention.
Claims (7)
1. square bale forming machine that is used for the variable cross-section living beings, it is characterized in that, it comprises: an actuating unit, one is connected in the transmission mechanism of described actuating unit output shaft, one is connected in the toggle of described transmission mechanism output, one is articulated in described toggle output and be used for pushes the piston mechanism of biomass material, and an adjustable forming cavity mechanism that is positioned at described piston mechanism rear; Wherein, described piston mechanism comprises the one by one end piston rod hinged with described crank connecting, and one is fastenedly connected push pedal before the adjustable piston of the described piston rod other end; Linear reciprocating motion was done in push pedal before described crank connecting drove described adjustable piston by described piston rod.
2. a kind of square bale forming machine for the variable cross-section living beings as claimed in claim 1, it is characterized in that, also be provided with one before the described adjustable piston between push pedal and the described adjustable forming cavity mechanism biomass material to be formed is delivered to the in-house mass transport platform of described adjustable forming cavity.
3. a kind of square bale forming machine for the variable cross-section living beings as claimed in claim 1 or 2, it is characterized in that, the square plate of push pedal for being connected to form by four class side's plates before the described adjustable piston, the described side's plate of the first kind is the outer gusset of push pedal before the described adjustable piston, the both sides of each described outer gusset all have a pin shaft hole, and described outer gusset is distributed in the outermost layer corner of the front push pedal of described adjustable piston; The described side's plate of Equations of The Second Kind is the outer non-gusset of push pedal before the described adjustable piston, and non-gusset three sides of each described skin all have pin shaft hole, and the non-gusset of described skin is distributed in the non-corner of outermost layer of the front push pedal of described adjustable piston; The described side's plate of the 3rd class is the central party plate of push pedal before the described adjustable piston, and described central party plate four sides all have pin shaft hole and tapped through hole is opened in the center, and described central party plate is distributed in the center of the front push pedal of described adjustable piston; The described side's plate of the 4th class is the la m of push pedal before the described adjustable piston, and each described la m four side all has pin shaft hole, and described la m is distributed between the non-gusset of outermost layer and described central party plate of the front push pedal of described adjustable piston.
4. such as each described a kind of square bale forming machine for the variable cross-section living beings of claim 1 to 3, it is characterized in that, the cylindricality cavity of described adjustable forming cavity mechanism for being surrounded by four rectangle profiled sheetings, described rectangle profiled sheeting comprises the some rectangular slabs that link together by connector, and the quantity that is positioned at inboard described rectangular slab by adjusting changes the size of described rectangle profiled sheeting.
5. such as each described a kind of square bale forming machine for the variable cross-section living beings of claim 1 to 4, it is characterized in that, described actuating unit comprises a base and a motor, and described motor is fixed on the described base.
6. a kind of square bale forming machine for the variable cross-section living beings as claimed in claim 5, it is characterized in that, described transmission mechanism comprises that a key is connected to the driving wheel on the described motor output shaft, and a driven pulley that is connected with described driving wheel by belt, described driven pulley key connects an end of described toggle.
7. such as each described a kind of square bale forming machine for the variable cross-section living beings of claim 1 to 6, it is characterized in that, described toggle comprises a crank, the right base of a crank, a crank right bearing seat, a bearing cap, a connecting rod, the left base of a crank and a crank left shaft holder; Two ends, the described crank left and right sides are rotated respectively and are assemblied on described left bearing base and the described right bearing base, and described left bearing base and described right bearing base are fixed on the left base of described crank and the right base of described crank; The middle part of described crank is by the fixing described connecting rod of connector and described bearing cap, and described connecting rod lower end radially offers one and is used for the through hole that is hinged with described piston rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310296821.XA CN103317748B (en) | 2013-07-16 | 2013-07-16 | Square bundle forming machine for biomass with variable cross sections |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310296821.XA CN103317748B (en) | 2013-07-16 | 2013-07-16 | Square bundle forming machine for biomass with variable cross sections |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103317748A true CN103317748A (en) | 2013-09-25 |
| CN103317748B CN103317748B (en) | 2015-04-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310296821.XA Expired - Fee Related CN103317748B (en) | 2013-07-16 | 2013-07-16 | Square bundle forming machine for biomass with variable cross sections |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB674593A (en) * | 1950-06-12 | 1952-06-25 | Clearing Machine Corp | Improvements in or relating to pressure or load control device for linkage of metal working presses |
| CN1096248A (en) * | 1992-03-30 | 1994-12-14 | 何恩信 | Bi-direction pressing shape-coal machine without dividing scale |
| JP2000176698A (en) * | 1998-12-21 | 2000-06-27 | Amada Eng Center Co Ltd | Press machine |
| CN2804483Y (en) * | 2005-06-10 | 2006-08-09 | 江苏富力数控机床有限公司 | Clutch of crank machine press |
| CN101791874A (en) * | 2010-03-26 | 2010-08-04 | 重庆钢铁(集团)有限责任公司 | Automatic stamping machine and stamping method thereof |
| CN202448365U (en) * | 2011-12-31 | 2012-09-26 | 山东科技大学 | Tablet press |
-
2013
- 2013-07-16 CN CN201310296821.XA patent/CN103317748B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB674593A (en) * | 1950-06-12 | 1952-06-25 | Clearing Machine Corp | Improvements in or relating to pressure or load control device for linkage of metal working presses |
| CN1096248A (en) * | 1992-03-30 | 1994-12-14 | 何恩信 | Bi-direction pressing shape-coal machine without dividing scale |
| JP2000176698A (en) * | 1998-12-21 | 2000-06-27 | Amada Eng Center Co Ltd | Press machine |
| CN2804483Y (en) * | 2005-06-10 | 2006-08-09 | 江苏富力数控机床有限公司 | Clutch of crank machine press |
| CN101791874A (en) * | 2010-03-26 | 2010-08-04 | 重庆钢铁(集团)有限责任公司 | Automatic stamping machine and stamping method thereof |
| CN202448365U (en) * | 2011-12-31 | 2012-09-26 | 山东科技大学 | Tablet press |
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| CN103317748B (en) | 2015-04-22 |
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