CN103316925B - Calibration method for central line of vertical roll of roughing mill - Google Patents
Calibration method for central line of vertical roll of roughing mill Download PDFInfo
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- CN103316925B CN103316925B CN201310226989.3A CN201310226989A CN103316925B CN 103316925 B CN103316925 B CN 103316925B CN 201310226989 A CN201310226989 A CN 201310226989A CN 103316925 B CN103316925 B CN 103316925B
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Abstract
Description
技术领域technical field
本发明涉及粗轧机生产控制领域,尤其涉及一种粗轧机立辊中心线的标定方法。The invention relates to the field of production control of a roughing mill, in particular to a calibration method for the center line of a vertical roll of a roughing mill.
背景技术Background technique
热轧2150生产线粗轧机为前、后双立辊结构,每次更换立辊后要进行标定作业。见图1,其标定方法是分别测量出立辊工作侧、传动侧距离立辊中心线的距离,并将实测值输入一级画面完成标定。粗轧机的立辊轴承箱1与立辊2为整体结构,立辊中心线3是以立辊中间的鼻梁4作为测量基准点得出的,在粗轧机更换立辊后,先分别测量出粗轧机前立辊内侧间距和后立辊内侧间距,并得到一个以鼻梁作为测量基准点的立辊中心线,分别将前立辊工作侧、前立辊传动侧、后立辊工作侧和后立辊传动侧距立辊中心线的测量值输入程序进行立辊标定,但由于鼻梁为可拆卸结构件,在长期的生产中,由于震动、磨损等原因,造成轧制中心线与立辊中心线出现偏差,导致板坯在经过粗轧立辊轧制后跑偏,易出现由于中间坯头、尾弯大撞辊道护板卡钢的恶性事故。The rough rolling mill of the hot-rolled 2150 production line has a front and rear double vertical roll structure, and calibration operations must be carried out after each vertical roll replacement. As shown in Figure 1, the calibration method is to measure the distance between the working side and the transmission side of the vertical roller and the center line of the vertical roller, and input the measured values into the first-level screen to complete the calibration. The vertical roll bearing box 1 and the vertical roll 2 of the roughing mill are an integral structure, and the center line 3 of the vertical roll is obtained from the nose bridge 4 in the middle of the vertical roll as a measurement reference point. After the vertical roll is replaced in the roughing mill, the rough The inner spacing of the front vertical roller and the inner spacing of the rear vertical roller of the rolling mill, and obtain a vertical roller centerline with the bridge of the nose as the measurement reference point, and respectively divide the working side of the front vertical roller, the driving side of the front The measured value of the distance between the roller transmission side and the centerline of the vertical roller is input into the program to calibrate the vertical roller. However, because the nose bridge is a detachable structural part, in the long-term production, due to vibration, wear and other reasons, the rolling centerline and the vertical roller centerline Deviations occur, causing the slab to deviate after being rolled by the rough vertical roller, and it is easy to have a vicious accident of steel jamming due to the large head and tail bend of the middle billet hitting the roller guard plate.
发明内容Contents of the invention
本发明的目的是提供一种粗轧机立辊中心线的标定方法,保证立辊中心线与轧制中心线重合,防止轧制过程中板坯跑偏引发的恶性卡钢事故。The purpose of the present invention is to provide a calibration method for the vertical roll centerline of a roughing mill, to ensure that the vertical roll centerline coincides with the rolling centerline, and to prevent the vicious steel jamming accident caused by the deviation of the slab during the rolling process.
为实现上述目的,本发明的技术方案是:For realizing the above object, technical scheme of the present invention is:
一种粗轧机立辊中心线的标定方法,以轧机牌坊中心线作为轧制中心线基准,确定立辊中心线偏移量并修正程序设置,其具体标定步骤如下:A method for calibrating the vertical roll centerline of a rough rolling mill. The centerline of the rolling mill archway is used as the benchmark of the rolling centerline, the offset of the vertical roll centerline is determined and the program setting is corrected. The specific calibration steps are as follows:
1)粗轧机更换立辊后,得到一个以鼻梁作为测量基准点的立辊中心线,分别将前立辊工作侧、前立辊传动侧、后立辊工作侧和后立辊传动侧距立辊中心线的测量值输入程序进行立辊标定;1) After the vertical roll is replaced in the roughing mill, a center line of the vertical roll is obtained with the bridge of the nose as the measurement reference point, and the working side of the front vertical roll, the driving side of the front vertical roll, the working side of the rear vertical roll and the driving side of the rear vertical roll are respectively measured. The measured value of the center line of the roller is input into the program to calibrate the vertical roller;
2)分别测量粗轧机牌坊入口侧内间距L1和牌坊出口侧的内间距L2,根据测量值确定粗轧机牌坊入口侧中心点与牌坊出口侧的中心点之间的连线作为轧制中心线,将所述连线延伸至前立辊和后立辊之间并固定;2) Measure the inner distance L1 on the entrance side of the rough rolling mill archway and the inner distance L2 on the exit side of the archway respectively, and determine the connection line between the center point on the entrance side of the rough rolling mill archway and the center point on the exit side of the archway as the rolling center line according to the measured values. Extend the connecting line between the front vertical roller and the rear vertical roller and fix it;
3)分别测量粗轧机前立辊工作侧、前立辊传动侧至轧制中心线的距离La和Lb,后立辊工作侧、后立辊传动侧距离轧制中心线的距离Lc和Ld,并计算出前立辊和后立辊的测量偏差值,其中:前立辊偏差值=La-Lb,后立辊偏差值=Lc-Ld;3) Measure the distances La and Lb from the working side of the front vertical roll and the driving side of the front vertical roll to the rolling center line of the roughing mill, and the distances Lc and Ld from the working side of the rear vertical roll and the driving side of the rear vertical roll to the rolling center line, And calculate the measurement deviation value of the front vertical roller and the rear vertical roller, where: the deviation value of the front vertical roller = La-Lb, the deviation value of the rear vertical roller = Lc-Ld;
4)根据步骤3)中的偏差值确定立辊中心线偏移量,其中前立辊偏移量=(La-Lb)/2,后立辊偏移量=(Lc-Ld)/2,修正程序中的立辊中心线设置,使立辊中心线与轧制中心线重合。4) Determine the offset of the center line of the vertical roller according to the deviation value in step 3), where the offset of the front vertical roller = (La-Lb)/2, the offset of the rear vertical roller = (Lc-Ld)/2, Correct the vertical roll centerline setting in the program so that the vertical roll centerline coincides with the rolling centerline.
与现有技术相比,本发明的有益效果是,只使用简单的测量工具就能够准确测量出粗轧机立辊中心线与轧制中心线的偏移量,并通过调整程序设置使粗轧立辊中心线与轧制中心线重合,保证轧制中间坯料行平直,操作方便,能明显提高产品质量,避免粗轧弯大卡钢事故发生。Compared with the prior art, the beneficial effect of the present invention is that only a simple measuring tool can be used to accurately measure the offset between the center line of the rough rolling mill vertical roll and the rolling center line, and the rough rolling vertical roll can be adjusted by adjusting the program settings. The center line of the roll coincides with the center line of the rolling to ensure the straightness of the rolling intermediate billet, which is convenient to operate, can obviously improve the product quality, and avoids the occurrence of accidents in rough rolling and bending of large jammed steel.
附图说明Description of drawings
图1是常规粗轧机立辊中心线标定示意图;Figure 1 is a schematic diagram of the calibration of the vertical roll centerline of a conventional roughing mill;
图2是本发明标定方法示意图。Fig. 2 is a schematic diagram of the calibration method of the present invention.
图中:1-立辊轴承箱 2-立辊 3-立辊中心线 4-鼻梁 5-粗轧机牌坊 6-前立辊 7-后立辊 8-轧制中心线 9-水平工作辊轴承箱 10-水平工作辊In the figure: 1-vertical roll bearing box 2-vertical roll 3-vertical roll center line 4-nose bridge 5-rough rolling mill archway 6-front vertical roll 7-rear vertical roll 8-rolling center line 9-horizontal work roll bearing box 10-horizontal work roll
具体实施方式detailed description
下面结合附图对本发明的具体实施方式作进一步说明:The specific embodiment of the present invention will be further described below in conjunction with accompanying drawing:
见图2,是本发明一种粗轧机立辊中心线的标定方法示意图,本发明需要的工具有刻度尺和棒线,本发明以轧机牌坊中心线作为轧制中心线基准,确定立辊中心线偏移量并修正程序设置,其具体标定步骤如下:See Figure 2, which is a schematic diagram of a calibration method for the vertical roll centerline of a rough rolling mill of the present invention. The tools required by the present invention include a scale and a bar line. The present invention uses the centerline of the rolling mill archway as the rolling centerline benchmark to determine the vertical roll centerline Line offset and correct program settings, the specific calibration steps are as follows:
1)粗轧机更换立辊后,按常规方法先分别测量出粗轧机前立辊6内侧间距和后立辊7内侧间距,并得到一个以鼻梁作为测量基准点的立辊中心线3,分别将前立辊工作侧、前立辊传动侧、后立辊工作侧和后立辊传动侧距立辊中心线的测量值输入程序进行立辊标定;1) After replacing the vertical rolls in the roughing mill, measure the inner distance between the front vertical roll 6 and the rear vertical roll 7 according to the conventional method, and obtain a vertical roll centerline 3 with the bridge of the nose as the measurement reference point. The vertical roll calibration is performed by inputting the measured values from the working side of the front vertical roll, the driving side of the front vertical roll, the working side of the rear vertical roll and the driving side of the rear vertical roll to the center line of the vertical roll;
2)分别测量粗轧机牌坊5入口侧内间距L1和出口侧内间距L2,则牌坊入口中心点=L1/2,牌坊出口中心点=L2/2;粗轧机牌坊5、水平工作辊轴承箱9与水平工作辊10为整体结构,根据测量值确定粗轧机牌坊入口中心点与牌坊出口的中心点之间的连线作为轧制中心线8,在牌坊入口中心点和牌坊出口中心点之间拉一条棒线,经过前立辊6和后立辊7之间并固定,一定要保证棒线平直;2) Measure the inner distance L1 on the entrance side of the rough rolling mill arch 5 and the inner distance L2 on the exit side respectively, then the central point of the entrance of the archway = L1/2, and the center point of the exit of the archway = L2/2; the rough rolling mill archway 5 and the horizontal work roll bearing box 9 It is an integral structure with the horizontal work roll 10. According to the measured value, the connection line between the center point of the entrance of the rough rolling mill and the center point of the exit of the archway is determined as the rolling centerline 8, and the center point between the entrance center point of the archway and the center point of the exit of the archway is drawn. A bar line passes between the front vertical roller 6 and the rear vertical roller 7 and is fixed, making sure that the bar line is straight;
3)分别测量粗轧机前立辊6工作侧、前立辊传动侧至轧制中心线的距离La和Lb,后立辊7工作侧、后立辊传动侧距离轧制中心线8的距离Lc和Ld,并计算出前立辊6和后立辊7的测量偏差值,以工作侧为基准,其中:前立辊偏差值=La-Lb,后立辊偏差值=Lc-Ld;3) Measure the distance La and Lb from the working side of the front vertical roll 6 and the driving side of the front vertical roll to the rolling center line of the rough rolling mill, and the distance Lc from the working side of the rear vertical roll 7 and the driving side of the rear vertical roll to the rolling center line 8 and Ld, and calculate the measurement deviation value of the front vertical roller 6 and the rear vertical roller 7, based on the working side, where: the front vertical roller deviation value=La-Lb, the rear vertical roller deviation value=Lc-Ld;
4)根据步骤3)中的偏差值确定立辊中心线偏移量,其中前立辊偏移量=(La-Lb)/2,后立辊偏移量=(Lc-Ld)/2,其中立辊偏移值为正值时表示向传动侧偏移,立辊偏移量为负值时表示向工作侧偏移,进入标定程序画面,修正程序中的立辊中心线设置,使立辊中心线3与轧制中心线8重合,注意偏移量的方向,避免出现偏移反向的问题。4) Determine the center line offset of the vertical roller according to the deviation value in step 3), where the offset of the front vertical roller = (La-Lb)/2, the offset of the rear vertical roller = (Lc-Ld)/2, Among them, when the offset value of the vertical roller is positive, it means that it is offset to the transmission side, and when the offset of the vertical roller is negative, it means that it is offset to the working side. Roller centerline 3 coincides with rolling centerline 8, pay attention to the direction of offset to avoid the problem of offset reversal.
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