CN103639241B - Roller system of straightening machine drafts direct measuring method - Google Patents
Roller system of straightening machine drafts direct measuring method Download PDFInfo
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- CN103639241B CN103639241B CN201310731314.4A CN201310731314A CN103639241B CN 103639241 B CN103639241 B CN 103639241B CN 201310731314 A CN201310731314 A CN 201310731314A CN 103639241 B CN103639241 B CN 103639241B
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Abstract
The invention discloses a kind of roller system of straightening machine drafts direct measuring method, this measuring method can directly be measured, and certainty of measurement is higher.The method comprises the following steps: A, first arrange lower roll system pin joint and the roller system pin joint that fascinates; Position measurement element is arranged on lower roll system pin joint and fascinates between roller system pin joint; And Zero positioning is carried out to measuring cell; B, calculate the centre-to-centre spacing L of fascinate first roller and last roller in roller system
1, L
1=t × (n-1) (mm), C, adjustment are fascinated roller system, have angle, calculate the horizontal offset L of last roller in the roller system that fascinates between the smoothing roll line of centres before the roller system integrated regulation that makes to fascinate and the smoothing roll line of centres after adjustment
2;
calculate theoretical drafts h
3,
computation and measurement margin of error Δ h
4, Δ h
4=h
3-h
1(mm); E, obtain measuring drafts h by the measurement of position measurement element
2, calculate actual drafts=h
2-Δ h
4-Δ h
1+ Δ h
2+ Δ h
3(mm).This measuring method, can realize direct measurement, and certainty of measurement is high simultaneously, reduces disturbing factor.
Description
Technical field
Patent of the present invention relates to the roller system of straightening machine drafts measuring method in a kind of metallurgy industry, is particularly suited for the roller system drafts direct measuring method of a kind of Strip workshop leveller equipment.
Background technology
Known: the existing straightener of China's metallurgy industry is rectified roller system drafts and relied on displacement transducer to carry out measuring method to have two kinds:
The first: rely on the displacement transducer of housing screw or hydraulic cylinder for reduction system device to carry out roller system drafts and measure;
The second: rely on the displacement transducer of the hydraulic pressure adjustment unit device between screw and upper stressed frame to carry out roller system drafts and measure.
Above two kinds of measuring methods, the setting of drafts numerical value is subject to the impact of equipment rigidity, component assembling gap, kinematic pair movement clearance.Whole Equipment rigidity calculates by the rigidity value of finite element method to significant components, and this result of calculation and actual conditions in kind exist certain deviation.The numerical value of drafts is also subject to the impact of component assembling gap and kinematic pair movement clearance simultaneously, and loaded down with trivial details because calculating, generally carry out valuation calculating according to relevant parameter, the drafts precision obtained is low, accuracy is low.Above-mentioned two kinds of computational methods carry out the calculating of drafts to the steel plate below certain thickness, because straightening force is not very large, very large threat can not be caused to equipment, and because of the overall drafts of roller system larger, the change of small drafts, also not too large on plate shape impact after aligning.But for special heavy plate, the minor variations of drafts numerical value, all can on equipment stressed and aligning after plate shape cause very large impact, value is improper, there is the risk of damage equipment.Therefore the drafts of roller system of straightening machine must be accurately measured.
Summary of the invention
Technical problem to be solved by this invention is to provide one and can directly measures, the roller system of straightening machine drafts direct measuring method that certainty of measurement is higher.
The technical solution adopted for the present invention to solve the technical problems is: roller system of straightening machine drafts direct measuring method, comprises the following steps:
A, first in lower replaceable straightening roller system adjacent two smoothing rolls end between centre position lower roll system pin joint is set, the end of smoothing roll corresponding with lower roll system pin joint in the roller system that fascinates arranges the roller system pin joint that fascinates; Position measurement element is arranged on lower roll system pin joint and fascinates between roller system pin joint; And Zero positioning is carried out to position measuring cell;
B, by formula L
1=t × (n-1) (mm), calculates the centre-to-centre spacing L of first roller and last roller in the roller system that fascinates
1, wherein n represents the number of lower smoothing roll in the roller system that fascinates; Wherein t refers to the theoretical designed between adjacent twice smoothing rolls of the roller system that fascinates;
C, adjustment are fascinated roller system, have angle, pass through formula between the smoothing roll line of centres before the roller system integrated regulation that makes to fascinate and the smoothing roll line of centres after adjustment
calculate the horizontal offset L of last roller in the roller system that fascinates
2; Wherein adjustment height h
1to fascinate when referring to work difference in height adjust with last roller in the roller system that fascinates after last roller adjustment in roller system in front vertical direction;
D, pass through formula
calculate theoretical drafts h
3; By formula Δ h
4=h
3-h
1(mm) computation and measurement margin of error Δ h
4;
E, obtain measuring drafts h by the measurement of position measurement element
2; Calculate actual drafts=h
2-Δ h
4-Δ h
1+ Δ h
2+ Δ h
3(mm); Wherein Δ h
1refer to the stock removal with smoothing roll mutually corresponding in lower replaceable straightening roller system in the roller system that fascinates, Δ h
2refer to smoothing roll bearing clearance, Δ h
3refer to roller amount, Δ h
4refer to amount of measurement error.
Further, on the measuring cell of position, protective sleeve is installed in step.
Beneficial effect of the present invention: roller system of straightening machine drafts direct measuring method of the present invention, by position measurement element is arranged on lower roll system pin joint and upper roller system hinged between, directly measure drafts.Go out theoretical drafts according to corresponding formulae discovery simultaneously, calculate measure error by theoretical drafts and measurement drafts, by measure error, correction is carried out to measurement drafts and make certainty of measurement more accurate.Therefore roller system of straightening machine drafts direct measuring method of the present invention can improve the precision measuring drafts while realizing directly measuring.
Accompanying drawing explanation
Fig. 1 is roller system of straightening machine drafts direct measuring method error validity schematic diagram provided by the present invention;
Fig. 2 is roller system of straightening machine drafts direct measuring method principle schematic provided by the present invention;
Indicate: 1-in figure to fascinate roller system pin joint, 2-position measurement element, 3-protective sleeve, 4-lower roll system pin joint, 5-fascinates roller system, replaceable straightening roller system under 6-.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further described.
As shown in Fig. 1, Fig. 2, roller system of straightening machine drafts direct measuring method, comprises the following steps:
A, first in lower replaceable straightening roller system 6 adjacent two smoothing rolls end between centre position lower roll system pin joint 4 is set, the end of smoothing roll corresponding with lower roll system pin joint 4 in the roller system 5 that fascinates arranges the roller system pin joint 1 that fascinates; Position measurement element 2 is arranged on lower roll system pin joint 4 and fascinates between roller system pin joint 1; And Zero positioning is carried out to position measuring cell 2;
B, by formula L
1=t × (n-1) (mm), calculates the centre-to-centre spacing L of first roller and last roller in the roller system 5 that fascinates
1, wherein n represents the number of lower smoothing roll 6 in the roller system that fascinates; Wherein t refers to the theoretical of design between adjacent twice smoothing rolls 6 of the roller system that fascinates;
C, adjustment are fascinated roller system 5, have angle, pass through formula between the smoothing roll line of centres before roller system 5 integrated regulation that makes to fascinate and the smoothing roll line of centres after adjustment
calculate the horizontal offset L of last roller in the roller system 5 that fascinates
2; Wherein adjustment height h
1to fascinate when referring to work difference in height adjust with last roller in the roller system 5 that fascinates after last roller adjustment in roller system 5 in front vertical direction;
D, pass through formula
calculate theoretical drafts h
3; By formula Δ h
4=h
3-h
1(mm) computation and measurement margin of error Δ h
4;
E, to be measured by position measurement element 2 and obtain measuring drafts h
2; Calculate actual drafts=h
2-Δ h
4-Δ h
1+ Δ h
2+ Δ h
3(mm); Wherein Δ h
1refer to the stock removal with smoothing roll mutually corresponding in lower replaceable straightening roller system 6 in the roller system 5 that fascinates, Δ h
2refer to smoothing roll bearing clearance, Δ h
3refer to roller amount, Δ h
4refer to amount of measurement error.
Above-mentioned roller system of straightening machine drafts direct measuring method is installed position measuring cell 2 in step, and has carried out Zero positioning to position measuring cell 1.
In step B to step D, the theoretical drafts of straightener is calculated, in step C, first default adjustment has been carried out to drafts, by adjusting the axle system 5 that fascinates, between the smoothing roll line of centres after the smoothing roll line of centres before axle system 5 integrated regulation that makes to fascinate and adjustment, there is angle.Therefore the drafts of last roller in roller system 5 that fascinates has a pre-set value.Described last roller is the smoothing roll of low order end in roller system 5 of fascinating.Theoretical drafts is obtained in step D, by theoretical drafts h by theory calculate
3with adjustment height h
1computation and measurement margin of error Δ h
4.Thus prepare for finally showing that actual drafts is carried out to calculate accurately.
Measured by position measurement element 2 in step e and obtain measuring drafts h
2, then pass through formula: actual drafts=h
2-Δ h
4-Δ h
1+ Δ h
2+ Δ h
3(mm), actual drafts is calculated.Δ h
1refer to the stock removal with smoothing roll mutually corresponding in lower replaceable straightening roller system 6 in the roller system 5 that fascinates, Δ h
2refer to smoothing roll bearing clearance, Δ h
3refer to roller amount, Δ h
4refer to amount of measurement error.When actual drafts being calculated according to small deformation theory, horizontal offset L
2ignore, pass through formula: actual drafts=h
2-Δ h
4-Δ h
1+ Δ h
2+ Δ h
3(mm) drafts is calculated, wherein amount of measurement error Δ h
4value is 0.This account form is applicable to when the steel plate of straightener to thinner thickness is aligned, the measurement of actual drafts.Because straightening force is not very large, very large threat can not be caused to equipment, and because of the overall drafts of roller system less, the change of small drafts, also not too large on plate shape impact after aligning.When actual drafts being calculated according to Large Deformation Theory, horizontal offset L
2can not ignore.Therefore formula is passed through: actual drafts=h
2-Δ h
4-Δ h
1+ Δ h
2+ Δ h
3(mm) actual drafts is calculated, wherein Δ h
4value is not 0, thus is conducive to the certainty of measurement improving actual drafts.This account form is applicable to the calculating of the actual drafts when straightener is aligned the steel plate that thickness is thicker.When straightener is aligned the steel plate that thickness is thicker, the minor variations of drafts numerical value, all can on equipment stressed and aligning after plate shape cause very large impact, value is improper, there is the risk of damage equipment.Therefore fascinate the horizontal offset L of last roller of roller system 5
2can not ignore, actual drafts should calculate according to Large Deformation Theory.Actual drafts=h
2-Δ h
4-Δ h
1+ Δ h
2+ Δ h
3, the h of Δ described in formula
3refer to roller amount, this numerical value, mainly for the straightener having roller function, can measure this roller amount Δ h according to the overhang of bowed roller hydraulic cylinder
3, the actual drafts calculated is the actual drafts of smoothing roll centerline.As Δ h
3when value is 0, the drafts calculated is the actual drafts of smoothing roll end.
The measuring principle of above-mentioned roller system of straightening machine drafts direct measuring method: first install position measuring cell 2, is measured by position measurement element 2 and obtains measuring drafts h
2, then calculate theoretical drafts h according to correlation formula
3, by theoretical drafts h
3and adjustment height h
1calculate amount of measurement error Δ h
4, eventually through position measurement element 2 directly reading h
2and formula: actual drafts=h
2-Δ h
4-Δ h
1+ Δ h
2+ Δ h
3(mm) actual drafts is calculated.
Conventional traditional measurement method comprises two kinds: the first: rely on the displacement transducer of housing screw or hydraulic cylinder for reduction system device to carry out roller system drafts and measure; The second: rely on the displacement transducer of the hydraulic pressure adjustment unit device between screw and upper stressed frame to carry out roller system drafts and measure.
Above-mentioned two kinds of measuring methods are all measure drafts by indirect inspection; During indirect inspection, in the setting value of roll gap and measuring process, the numerical value of institute's use sensor is not same numerical value; Namely the gap values between rollers that indirect inspection is extrapolated does not conform to the actual conditions, and in aligning model, visualize is that drafts is different.
For 11 roller straighteners, in varied situations, under the precondition of given strip width, thickness, yield strength, excessively lengthening coefficient, according to aligning model, provide different drafts; Observe when different drafts, the situation of change of straightening force, the 3rd roller moment of torsion, remnant curvature:
Table 1-1, during slab aligning, when different drafts, the situation of change of straightening force, the 3rd roller moment of torsion:
As can be seen from table 1-1, the impact of minor variations on straightening force of drafts is larger; The minor variations of drafts is very large on the impact of the 3rd roller moment of torsion, thus threatens the safety of spindle.
Table 1-2, when optimizing aligning, when different drafts, the situation of change of remnant curvature:
As can be seen from table 1-2, the minor variations of drafts, plays very important effect to remnant curvature.
Therefore by conventional traditional measurement method, certain error is all there is not due to the numerical value of institute's use sensor in the setting value of roll gap and side amount process in the drafts measured for same numerical value, cause the slight error of drafts, thus cause the change of straightener straightening force, the remnant curvature change etc. of sheet material; Affect the production of whole straightener.
Roller system of straightening machine drafts direct measuring method of the present invention has following outstanding advantage relative to traditional measurement method: roller system of straightening machine drafts direct measuring method first of the present invention can realize the direct measurement to straightening roll press quantity.Avoid loaded down with trivial details calculating.Simultaneously measurement result is only subject to the impact of measure error, and do not affect by the alignment error of equipment the drafts precision therefore obtained higher, accuracy is higher.Thus avoid the parameters of the slight error of drafts to straightener to impact.
Secondly roller system of straightening machine drafts direct measuring method of the present invention, by calculating theoretical drafts, by theoretical drafts h
3and adjustment height h
1calculate amount of measurement error Δ h
4.By amount of measurement error Δ h
4to measurement drafts h
2result revise, make measurement result more accurate.
Last roller system of straightening machine drafts direct measuring method of the present invention belongs to a kind of method directly measuring drafts, is non-obvious relative to traditional measuring method, and not deriving by traditional measuring method draws; Simultaneously because the traditional measurement method of routine is indirect measurement method, therefore roller system of straightening machine drafts direct measuring method neither the technological means of those skilled in the art's routine.
In order to the corrosion preventing position measurement element 2 to be subject to water, iron scale in the process measured, further, on position measuring cell 2, protective sleeve 3 is installed in step.Protected by protective sleeve 3 pairs of position measuring cells 2, the pollutant avoided in external environment causes corrosion to position measuring cell 2, it also avoid external environment simultaneously and causes interference to measurement result.Therefore can service life of extended position measuring cell 2 by arranging protective sleeve 3, effectively can ensure certainty of measurement simultaneously.
Embodiment one
Roller system of straightening machine drafts direct measuring method, comprises the following steps:
A, first in lower replaceable straightening roller system 6 adjacent two smoothing rolls end between centre position lower roll system pin joint 4 is set, the end of smoothing roll corresponding with lower roll system pin joint 4 in the roller system 5 that fascinates arranges the roller system pin joint 1 that fascinates; Position measurement element 2 is arranged on lower roll system pin joint 4 and fascinates between roller system pin joint 1; And Zero positioning is carried out to position measuring cell 2;
B, by formula L
1=t × (n-1) (mm), calculates the centre-to-centre spacing L of first roller and last roller in the roller system 5 that fascinates
1, wherein n represents the number of smoothing roll in the roller system 5 that fascinates; Wherein t refers to the theoretical designed between adjacent two smoothing rolls in the roller system 5 that fascinates;
C, adjustment are fascinated roller system 5, have angle, pass through formula between the smoothing roll line of centres before roller system 5 integrated regulation that makes to fascinate and the smoothing roll line of centres after adjustment
calculate the horizontal offset L of last roller in the roller system 5 that fascinates
2; Wherein adjustment height h
1to fascinate when referring to work difference in height adjust with last roller in the roller system 5 that fascinates after last roller adjustment in roller system 5 in front vertical direction;
D, pass through formula
calculate theoretical drafts h
3; By formula Δ h
4=h
3-h
1(mm) computation and measurement margin of error Δ h
4;
E, to be measured by position measurement element 2 and obtain measuring drafts h
2; Calculate actual drafts=h
2-Δ h
4-Δ h
1+ Δ h
2+ Δ h
3(mm); Wherein Δ h
1refer to the stock removal with smoothing roll mutually corresponding in lower replaceable straightening roller system 6 in the roller system 5 that fascinates, Δ h
2refer to smoothing roll bearing clearance, Δ h
3refer to roller amount, Δ h
4refer to amount of measurement error.
Measured by the roller system of straightening machine drafts of implementation step to 7 rollers, 9 rollers, 11 rollers and 13 rollers of above-mentioned roller system of straightening machine drafts direct measuring method.
The theoretical t designed between adjacent two smoothing rolls 6 of roller system 5 that fascinates gets 360mm (larger), and when getting smaller value, error amount can reduce thereupon.Wherein adjustment height h
1to fascinate when referring to work difference in height adjust with last roller in the roller system 5 that fascinates after last roller adjustment in roller system 5 in front vertical direction.According to roller number, each value is relatively all comparatively large, and when getting smaller value, error amount can reduce thereupon.Concrete value according to each parameter of roller number and the result according to moderate finite deformation theory calculate are as shown in table 1-3.
Table 1-3, the measurement result of the roller system of straightening machine drafts of 7 rollers, 9 rollers, 11 rollers and 13 rollers
Table 1-3, continued
At the straightener of reality, adjustment height h is mainly passed through to the process that sheet material corrects
1control drafts, due to h
1be difficult to carry out actual measurement, therefore h
1numerical value often adopt the measurement drafts h measured by position measurement element 2
2the actual drafts numerical value calculated.In the measuring process of reality, position measuring cell 2 is owing to being arranged on lower roll system pin joint 4 and fascinating between roller system pin joint 1, when carrying out integrated regulation to the axle system 5 that fascinates, because the axle system 5 that fascinates can tilt certain angle, produces a displacement upwards.Therefore measurement is obtained a measurement drafts by position measurement element 2 is h
2.Because the roller system 5 that fascinates has tilted certain angle, a theoretical drafts h therefore can be produced
3, by adjustment height h in table 1
1theoretical value and theory of correspondences drafts h
3numerical value compare, theoretical drafts h can be drawn
3with adjustment height h
1numerical value substantially equal, theory error is little, and precision is higher.By theoretical drafts h
3with adjustment height h
1computation and measurement margin of error Δ h
4.Eventually through formula: actual drafts=h
2-Δ h
4-Δ h
1+ Δ h
2+ Δ h
3(mm) actual drafts is calculated.Adjustment height h
1the numerical value of actual drafts is adopted to adjust the roller system 5 that fascinates.Thus the certainty of measurement of drafts can be ensured, avoid that the value of drafts is improper causes damage to equipment.
By roller system of straightening machine drafts direct measuring method of the present invention, theory calculate and measurement are carried out to roller system 5 drafts that fascinates of the straightener of 7 rollers, 9 rollers, 11 rollers and 13 rollers, obtained the measurement result of table 1-1.By calculating the theoretical drafts h of gained in table 1-1
3with adjustment height h
1numerical value contrast can show that the method theory error is little, precision is higher.This roller system of straightening machine drafts direct measuring method, carries out directly measurement by the drafts of position measurement element 2 pair roller system and obtains measuring drafts h
2, therefore can the disturbing factor of effective less drafts.Pass through theoretical drafts h simultaneously
3calculate, by theoretical drafts h
3with adjustment height h
1carry out calculating amount of measurement error Δ h
4.By amount of measurement error Δ h
4to measuring the measurement drafts h obtained
2revise, finally obtain actual drafts, ensure that accuracy and the precision of measurement result.
Claims (2)
1. roller system of straightening machine drafts direct measuring method, is characterized in that comprising the following steps:
A, first in lower replaceable straightening roller system (6) adjacent two smoothing rolls end between centre position lower roll system pin joint (4) is set, the end of smoothing roll corresponding with lower roll system pin joint (4) in the roller system (5) that fascinates arranges roller system pin joint (1) that fascinates; Position measurement element (2) be arranged on lower roll system pin joint (4) and fascinate between roller system pin joint (1); And Zero positioning is carried out to position measuring cell (2);
B, by formula L
1=t × (n-1) (mm), calculates the centre-to-centre spacing L of first roller and last roller in the roller system (5) that fascinates
1, wherein n represents the number of smoothing roll in the roller system (5) that fascinates; Wherein t refers to the theoretical designed between adjacent two smoothing rolls in the roller system (5) that fascinates;
C, adjustment are fascinated roller system (5), have angle, pass through formula between the smoothing roll line of centres before roller system (5) integrated regulation that makes to fascinate and the smoothing roll line of centres after adjustment
calculating is fascinated the horizontal offset L of last roller in roller system (5)
2; Wherein adjustment height h
1to fascinate when referring to work difference in height adjust with last roller in the roller system (5) that fascinates after last roller adjustment in roller system (5) in front vertical direction;
D, pass through formula
calculate theoretical drafts h
3; By formula Δ h
4=h
3-h
1(mm) computation and measurement margin of error Δ h
4;
E, to be measured by position measurement element (2) and obtain measuring drafts h
2; Calculate actual drafts=h
2-Δ h
4-Δ h
1+ Δ h
2+ Δ h
3(mm); Wherein Δ h
1refer to the stock removal with smoothing roll mutually corresponding in lower replaceable straightening roller system (6) in the roller system (5) that fascinates, Δ h
2refer to smoothing roll bearing clearance, Δ h
3refer to roller amount, Δ h
4refer to amount of measurement error.
2. roller system of straightening machine drafts direct measuring method as claimed in claim 1, is characterized in that: in step, position measuring cell (2) is installed protective sleeve (3).
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CN201310731314.4A CN103639241B (en) | 2013-12-26 | 2013-12-26 | Roller system of straightening machine drafts direct measuring method |
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CN103639241B true CN103639241B (en) | 2015-09-23 |
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CN106363042B (en) * | 2015-07-21 | 2018-10-02 | 宝山钢铁股份有限公司 | Withdrawal straightening machine drafts accuracy control method |
CN108645318B (en) * | 2018-05-07 | 2020-09-29 | 攀钢集团攀枝花钢钒有限公司 | Method and tool for measuring distance between straightening rollers and method for manufacturing tool |
CN108655208B (en) * | 2018-05-29 | 2019-11-19 | 攀钢集团攀枝花钢钒有限公司 | Straightener straightened state investigating method and straightener straightened state TT&C system |
CN111457826B (en) * | 2020-03-31 | 2021-10-22 | 鞍钢股份有限公司 | Rapid angle checking method for straightening machine |
CN113976671A (en) * | 2021-09-28 | 2022-01-28 | 邯郸钢铁集团有限责任公司 | Pressing calibration method of vertical straightening machine |
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