CN103316738B - Palm fruit crasher - Google Patents

Palm fruit crasher Download PDF

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Publication number
CN103316738B
CN103316738B CN201310292760.XA CN201310292760A CN103316738B CN 103316738 B CN103316738 B CN 103316738B CN 201310292760 A CN201310292760 A CN 201310292760A CN 103316738 B CN103316738 B CN 103316738B
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CN
China
Prior art keywords
hammer
rotating shaft
helical blade
palm fruit
suspention
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201310292760.XA
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Chinese (zh)
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CN103316738A (en
Inventor
蔡小洪
成取林
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NANTONG SAFE MACHINERY EQUIPMENT CO Ltd
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NANTONG SAFE MACHINERY EQUIPMENT CO Ltd
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Priority to CN201310292760.XA priority Critical patent/CN103316738B/en
Publication of CN103316738A publication Critical patent/CN103316738A/en
Application granted granted Critical
Publication of CN103316738B publication Critical patent/CN103316738B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
  • Preparation Of Fruits And Vegetables (AREA)

Abstract

The invention relates to a shell plant fruit breaker, and especially relates to a palm fruit crasher. The palm fruit crasher is suitable for crashing boiled palm fruits, and the crashing can reduce the oil loss in a subsequent oil pressing section process in order to improve the palm fruit oil yield. The crasher is characterized in that a plurality of groups of spiral blade hammers are arranged on a shaft, and the spiral blade hammers of each group are correspondingly arranged in a pairing manner and are fixed on a suspension rotating shaft. The corresponding arrangement of the spiral blade hammers makes the rotation forces having opposite directions be mutually offset, so the torsion force to a bearing is reduced; and the above balanced arrangement makes the bearing tend to stationary during rotation and no shake to the left or right.

Description

Palm fruit crasher
Technical field
The present invention relates to a kind of breaker of shell class fruit, what be related specifically to a kind of palm fruit fruit grain smashs tank to pieces.
Background technology
Palm fruit and sabal mellow fruit, sabal, formal name used at school is " sabal ", belongs to Palmae shrub plant, and growth is in the area of South and North America's hot climate usually, and the dry fruit of its maturation can hyoscine.Palm fruit is in Europe also referred to as blue palm fibre, and its extract has therapeutic action to benign prostatauxe disease.
Need to complete threshing to palm fruit grain in processing palm fruit process, palm fruit boils, and in order to obtain higher oily yield, is carried out heating preliminary fragmentation by palm fruit grain; Promote palmitic yield; Showing in the art, the method for employing is crowded broken; In the south east asia abounding with palm fruit, the general method adopting pair roller extruding.Because palm fruit is relatively soft, only adopt pair roller squeezing effect poor, be difficult to meet subsequent handling requirement.
Summary of the invention
The object of this invention is to provide a kind of Palm fruit crasher, it is applicable to smashing to pieces of the palm fruit grain after boiling, and this smashing to pieces can reduce going rancid in follow-up oil expression workshop section's process, realizes promoting palm fruit oil yield.
For completing above-mentioned goal of the invention, the present invention realizes: a kind of Palm fruit crasher, it is made up of transmission mechanism, stirring cylindrical shell, and described stirring cylindrical shell is built with rotation stamping hammer, and described transmission mechanism is connected with the rotating mechanism rotating stamping hammer; It is characterized in that: the bottom opening of described cylindrical shell, opening side is provided with discharging opening, and bottom opening is palm oil and condensate outlet, and opening installs bottom, and bottom is provided with out floss hole, is provided with a screen pack, screen pack at bottom; In discharging product position at the bottom of screen pack; Described rotation stamping hammer is a unsettled suspention rotating shaft, and its axle is provided with some groups of helical blade hammers; Described often group helical blade is arranged correspondence hammer out, is fixed on suspention rotating shaft; The hammer handle of described helical blade hammer is circular arc, and two hammer handle corresponding clips are held in suspention rotating shaft, and are fixed by three set bolts, wherein two are each passed through two hammer handles, Gu in suspention rotating shaft both sides, another root, through two hammer handle centers, passes suspention spindle central simultaneously.
The technical scheme of this patent adopts suspention rotating shaft, and that is, this rotating shaft does not have bearing base; For the bearing not having base, we also met, but at the cylindrical shell of so large volume, under rotating the sizable situation of torsion, for there is no special technique measure, have no idea to implement, to say especially: this patent is hammered into shape in order to fixing helical blade, also on bearing, has also played perforation; Suitable is under these circumstances, and this patent by being provided with some groups of helical blade hammers on axle; Described often group helical blade is arranged correspondence hammer out, is fixed on suspention rotating shaft; Arrange by helical blade hammer is corresponding, allow rightabout rotatory force cancel out each other, thus reduce the torsion for bearing, the setting of same balance also allows bearing tend to be steady when rotating, can not double swerve.
In order to strengthen the speed of smashing to pieces, and don't increase burden to rotating shaft, best bet is exactly on described cylindrical shell wall, be provided with static fixed point hammer, described static fixed point hammer intersect straggly in order hammer into shape corresponding with helical blade.
Described helical blade hammer is divided into vane and hammer handle, and described vane is by blade tip to revolving neck helically turnup, and every sheet vane is thin gradually by top to bottom; Two helical blade hammer opposites of each group are put, and the direction that spiral turns over is contrary; Described hammer handle is an anchor ear, and both sides are dull and stereotyped, and flat board is provided with screw; Centre is an arc hoop body; Hoop body radius of the radian is identical with the radius of suspention rotating shaft, is still provided with screw in the middle of hoop body.The height of described vane is equal with the height of maximum palm fruit, and the length of vane is greater than the girth with larger palm fruit.Technique scheme is mainly in order to balanced rotation, upper thick and lower thinly to its object is to, allow its inside soft as far as possible, and the chopping of really, anyway to avoid fragmentation as far as possible, in rotary course, fruit can be rotated along helical blade hammer, from inside to outside, then encounter cylindrical shell perisporium and allow its inner soft object to reach.
Perforation in suspention rotating shaft has height, in flat circular hole.Suspention rotating shaft is from top to bottom arranged rotate to install and often organize helical blade hammer; Often organize helical blade and hammer into shape to helical blade capitate of most one group, the end by going up most one group and become one week.Conveniently install and fix, we are provided with several centre bores on axle center, we know, this large-tonnage rotating shaft, in the ordinary course of things, considers his rigidity, we can not perforate on axle, can affect his hardness like this, so this patent then can heart perforate wherein, and main cause is that the counteracting of the profit brought after have employed that helical blade hammer is symmetrical and installing causes.Equally, this by earth upper, rotary installation thus advantageously in the counteracting of power.
In order to further allow fruit easily inner soft, ensureing the normal operation of next process, at the periphery of barrel, steam intake valve being evenly set from top to bottom.
Described transmission mechanism is by frame, motor, and reductor is formed, and described frame is stood on directly over cylindrical shell, and in trapezoidal, reductor is seated the middle of frame, establishes one " L " shape motor rack between motor and frame; Described motor is unsettled to be fixed on " L " shape motor rack.Described motor rotation axis is connected with fluid coupling, and the triangle tep reel on fluid coupling is by being connected with reductor; The other end of reductor is connected with suspention rotating shaft.This patent makes improvements for prior art, original motor is connected reductor again connecting axle make into, motor rotation axis is connected with fluid coupling, and the triangle tep reel on fluid coupling is by being connected with reductor; In order to ensure that motor under any circumstance all can ensure normal operation in technique scheme, particularly after filling material, during firm startup, at this moment shaft swing is maximum, in order to allow the rotation of the swing of axle and motor, it doesn't matter, so we are provided with fluid coupling, adopt V-belt to repeatedly kick into row and connect, prevent motor to be affected.
Accompanying drawing explanation
Fig. 1 is the transmission mechanism schematic diagram of this patent.
Fig. 2 is for stirring cylindrical shell schematic diagram.
Fig. 3 be helical blade hammer with suspend in midair axle be combined analyse and observe diagram.
Fig. 4 is the schematic diagram of helical blade hammer group.
Fig. 5 is the schematic diagram of screen pack.
Detailed description of the invention
As shown in the figure, a kind of Palm fruit crasher, it is made up of transmission mechanism 1, stirring cylindrical shell 2, and described stirring cylindrical shell 2 is built with rotation stamping hammer, and described transmission mechanism is connected with the rotating mechanism rotating stamping hammer.
Described transmission mechanism is that reductor 13 is formed by frame 14, motor 11, and described frame is stood on directly over cylindrical shell, and in trapezoidal, reductor 13 is seated the middle of frame 12, establishes one " L " shape 12 motor rack between motor and frame; Described motor is unsettled to be fixed on " L " shape motor rack.Described motor rotation axis is connected with fluid coupling 15, and the triangle tep reel 16 on fluid coupling 15 is by being connected with the triangle tep reel 17 of reductor; The other end of reductor is connected with suspention rotating shaft 18.
The bottom opening 24 of described cylindrical shell, opening side is provided with discharging opening 25, and opening installs bottom, bottom is provided with out floss hole, is provided with a screen pack 26 at bottom, in discharging product position at the bottom of screen pack, screen pack by root support column jack-up, is provided with bleed valve at bottom by bottom.Described cylindrical shell wall is provided with static fixed point hammer 22, described static fixed point hammer 22 intersect straggly in order hammer into shape corresponding with helical blade.At the periphery of barrel, steam intake valve is evenly set from top to bottom.
Described rotation stamping hammer is a unsettled suspention rotating shaft 18, and its axle is provided with some groups of helical blade hammers 23; Described often group helical blade hammer 23 is corresponding in pairs to be arranged, and is fixed on suspention rotating shaft; Described helical blade hammer is divided into vane 231 and hammer handle 232, and described vane is by blade tip to revolving neck helically turnup, and every sheet vane is thin gradually by top to bottom; Two helical blade hammer opposites of each group are put, and the direction that spiral turns over is contrary; Described hammer handle is an anchor ear, and both sides are dull and stereotyped, and flat board is provided with screw 233; Centre is an arc hoop body; Hoop body radius of the radian is identical with the radius of suspention rotating shaft, is still provided with screw in the middle of hoop body, and this screw is corresponding with the perforation 181 on suspention axle.Described helical blade hammer is divided into vane, and revolve neck and hammer handle, described vane is by blade tip to revolving neck helically turnup, and every sheet vane is thin gradually by top to bottom; Two helical blade hammer opposites of each group are put, and the direction that spiral turns over is contrary.
The height of described vane is equal with the height of maximum palm fruit, and the length of vane is greater than the girth with larger palm fruit.Two hammer handle corresponding clips are held in suspention rotating shaft, and are fixed by three set bolts, and wherein two are each passed through the both sides of two hammer handles, Gu in suspention rotating shaft both sides, another root, through the hoop body hole at two hammer handle centers, passes suspention spindle central simultaneously.In the middle of bearing, perforation 181 has certain height, can moving up and down, by moving up and down, adjusting corresponding position.
The technical scheme of this patent adopts suspention rotating shaft, and that is, this rotating shaft does not have bearing base; For the bearing not having base, we also met, but at the cylindrical shell of so large volume, under rotating the sizable situation of torsion, for there is no special technique measure, have no idea to implement, to say especially: this patent is hammered into shape in order to fixing helical blade, also on bearing, has also played perforation; Suitable is under these circumstances, and this patent by being provided with some groups of helical blade hammers on axle; Described often group helical blade is arranged correspondence hammer out, is fixed on suspention rotating shaft; Arrange by helical blade hammer is corresponding, allow rightabout rotatory force cancel out each other, thus reduce the torsion for bearing, the setting of same balance also allows bearing tend to be steady when rotating, can not double swerve.

Claims (6)

1. a Palm fruit crasher, it is made up of transmission mechanism, stirring cylindrical shell, and described stirring cylindrical shell is built with rotation stamping hammer, and described transmission mechanism is connected with the rotating mechanism rotating stamping hammer; It is characterized in that: the bottom sides of described stirring cylindrical shell is discharging opening, bottom opening is palm oil and condensate outlet, described bottom opening installs bottom, and described rotation stamping hammer is a unsettled suspention rotating shaft, and its axle is provided with some groups of helical blade hammers; Described often group helical blade is arranged correspondence hammer out, is fixed in suspention rotating shaft; The hammer handle of described helical blade hammer is circular arc, and two hammer handle corresponding clips are held in suspention rotating shaft, and are fixed by three set bolts, wherein two are each passed through two hammer handles, be fixed on suspention rotating shaft both sides, another root, through two hammer handle centers, passes suspention spindle central simultaneously;
Described helical blade hammer is divided into vane and hammer handle, and described vane is by blade tip to revolving neck helically turnup, and every sheet vane is thin gradually by top to bottom; Two helical blade hammer opposites of each group are put, and the direction of spiral turnup is contrary; Described hammer handle is an anchor ear, and both sides are dull and stereotyped, and flat board is provided with screw; Centre is an arc hoop body; Hoop body radius of the radian is identical with the radius of suspention rotating shaft, is still provided with screw in the middle of hoop body;
Perforation in suspention rotating shaft has height, in flat circular hole, corresponding to screw in the middle of hammer handle hoop body, is bolted;
Suspention rotating shaft is from top to bottom arranged rotate to install and often organize helical blade hammer; Hammer into shape to helical blade capitate of most one group, the end become one week by going up most one group of helical blade;
At the periphery of barrel, steam intake valve is evenly set from top to bottom.
2. a kind of Palm fruit crasher according to claim 1, is characterized in that: bottom is provided with floss hole, between bottom and suspention rotating shaft, is provided with a mesh screen pack lower than discharging opening position.
3. a kind of Palm fruit crasher according to claim 1, is characterized in that: on described cylindrical shell wall, be provided with static fixed point hammer, described static fixed point hammer intersect straggly in order hammer into shape corresponding with helical blade.
4. a kind of Palm fruit crasher according to claim 1, is characterized in that: the height of described vane is equal with the height of maximum palm fruit.
5. a kind of Palm fruit crasher according to claim 1, it is characterized in that: described transmission mechanism is made up of frame, motor, reductor, described frame is stood on directly over cylindrical shell, in trapezoidal, reductor is seated the middle of frame, establishes one " L " shape motor rack between motor and frame; Described motor is unsettled to be fixed on " L " shape motor rack.
6. a kind of Palm fruit crasher according to claim 5, it is characterized in that: described transmission mechanism also comprises a fluid coupling, and the turning cylinder of described motor is connected with fluid coupling, the triangle tep reel on fluid coupling is connected with reductor; The other end of reductor is connected with suspention rotating shaft.
CN201310292760.XA 2013-07-12 2013-07-12 Palm fruit crasher Expired - Fee Related CN103316738B (en)

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CN103316738B true CN103316738B (en) 2015-03-18

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105087148A (en) * 2015-09-30 2015-11-25 郑州兴昊都商贸有限公司 Technology and device for manufacturing oil from palm berry fruit through dry method yeast killing

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108996013A (en) * 2016-11-28 2018-12-14 高燕妮 A kind of sealing tank container with internal mashing device
CN112226276A (en) * 2020-10-12 2021-01-15 焦作亚华机电设备有限公司 Drum-type fruit removing machine for fresh palm fruit clusters

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201186231Y (en) * 2008-01-16 2009-01-28 李高云 Counterattack type hammer breaking comminutor
CN201766985U (en) * 2010-08-25 2011-03-23 中国热带农业科学院橡胶研究所 Heating type crasher
CN201989332U (en) * 2011-01-24 2011-09-28 中国热带农业科学院橡胶研究所 Oil palm fruit crushing and pressing all-in-one machine
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CN201186231Y (en) * 2008-01-16 2009-01-28 李高云 Counterattack type hammer breaking comminutor
CN201766985U (en) * 2010-08-25 2011-03-23 中国热带农业科学院橡胶研究所 Heating type crasher
CN201989332U (en) * 2011-01-24 2011-09-28 中国热带农业科学院橡胶研究所 Oil palm fruit crushing and pressing all-in-one machine
CN202052577U (en) * 2011-05-09 2011-11-30 任仲斌 Improved crusher
CN202116529U (en) * 2011-06-21 2012-01-18 中国热带农业科学院橡胶研究所 Oil palm fruit pulp-stone separating machine
CN202741201U (en) * 2012-06-12 2013-02-20 安徽徽皇肥业集团有限公司 Breaking device for producing fertilizer
CN202876885U (en) * 2012-11-12 2013-04-17 蒋慕毅 Thermal crusher with high crushing efficiency

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105087148A (en) * 2015-09-30 2015-11-25 郑州兴昊都商贸有限公司 Technology and device for manufacturing oil from palm berry fruit through dry method yeast killing
CN105087148B (en) * 2015-09-30 2018-09-28 河南工业大学 Palm fruit dry method brake ferment milling process and device

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