CN103315214A - Vacuum freeze-drying instant sea cucumber five-cereal health care porridge preparation method - Google Patents
Vacuum freeze-drying instant sea cucumber five-cereal health care porridge preparation method Download PDFInfo
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Abstract
This invention relates to sea cucumber deep processing, specifically to a vacuum freeze-drying instant sea cucumber five-cereal health care porridge preparation method. According to the present invention, sea cucumber and five cereals are combined; the method comprises the following steps: 1, carrying out slicing on sea cucumber, 2, carrying out high pressure porridge cooking, 3, carrying out rapid freezing shaping, 4, carrying out vacuum freeze-drying, 5, carrying out microwave sterilization, and 6 carrying out gas replacement packaging; and positive effects comprise that: a one-step freeze-drying technology is adopted to scientifically combine the sea cucumber and the five cereals so as to reduce a processing cost of the vacuum freeze-drying sea cucumber five-cereal health care porridge, achieve fresh keeping, deliquescence resistance and quality preservation of the product, and provide characteristic of health and convenient taking.
Description
Technical field
The present invention designs the deep processing of extra large stichopus japonicus, specifically a kind of preparation method of vacuum freeze-drying fast food sea cucumber five-cereals health-care congee.
Background technology
The sea stichopus japonicus is with certain intrinsic medical value and nutritive value, by top grade, the nutrition treasure that is considered as keeping healthy of physician at all times, 8 seed amino acids, the sea cucumber mucopolysaccharide that particularly contain human body necessity have and eliminate tired, as to regulate physiological function, tonifying kidney and strengthening yang health-care effect.The processing method of sea cucumber is more at present, and unsalted dried sea cucumbers, instant holothurian also are in traditional processing technology, and it eats and preservation remains in defective.The present invention participates in " five cereals " science compatibility with sea thorn, adopt the FD freeze drying technology be processed into nutritious, preserve easily fast food sea cucumber " five cereals " health care congee goods, for the deep processing of extra large stichopus japonicus provides a new approach.
Summary of the invention
The object of the invention is to provide a kind of preparation method of vacuum freeze-drying fast food sea cucumber five-cereals health-care congee, it is characterized in that adopting the vacuum freeze-drying process technology, keep extra large stichopus japonicus nutritional labeling, and by " one-step method " and " five cereals ", be millet, purple (greatly) rice, wheat rice, corn quarrel, sorghum rice combination, be issued to fast food, health, high-valued cucumber product at normality, normal temperature, the technical solution used in the present invention is for achieving the above object:
The present invention has following advantage:
1. adopt " one-step method " freeze drying technology to make combining of sea cucumber and " five cereals " science, innovated the processing cost that " one-step method " reduced vacuum freeze-drying sea cucumber five-cereals health-care congee in " two-step method " basis of freeze-drying respectively sea cucumber and " five cereals ".
2. adopt extra large stichopus japonicus lamellar body and " five cereals " congee body to organically combine, synchronously freeze-drying has reached extra large stichopus japonicus body and the synchronous rehydration of " five cereals " congee body, the fireballing effect of freeze-drying body rehydration.
3. employing seals 0.09-0.10MPa autoclaving " five cereals " congee, quick water imbibition in the integrality after the well-done property of maintenance " five cereals " and " five cereals " particle expand, the freeze-drying body rehydration.
4. adopt to soak the ratio 1 of " five cereals " and water: 2-3 times of boiling, make the associativity of viscous fluid in the retentiveness of " five cereals " particle when forming the congee body and the congee, guarantee the congee attitude viscosity behind the sea cucumber and " five cereals " rehydration behind the vacuum freeze-drying.
5. adopt microwave sterilization to process vacuum freeze-drying fast food sea cucumber " five cereals " health care congee goods, guarantee process and the foodsafety that eats.
6. adopt gas displacement technology packing vacuum freeze-drying fast food sea cucumber " five cereals " health care congee, reach fresh-keeping property, Deliquescence-resistant, the guaranteeing the quality property of product, and sanitary edible is convenient.
Description of drawings
Fig. 1 is the process chart of vacuum freeze-drying fast food sea cucumber five-cereals health-care congee
The specific embodiment
The concrete preparation flow of described vacuum freeze-drying fast food sea cucumber five-cereals health-care congee is:
1. extra large stichopus japonicus section.Get extra large stichopus japonicus and after steeping in water for reconstitution, be raw material, steeping in water for reconstitution sea stichopus japonicus placed vertically (Guangzhou Xu Lang plant equipment Co., Ltd) control section speed is 40-50 sheet/min in the XL-75 type Multifunctional slicing trough, sea stichopus japonicus slice thickness is 1.5mm-2.0mm, obtains extra large stichopus japonicus sheet.
2. autoclaving congee.Get in the drinkable water that millet or purple (greatly) rice or wheat rice or corn quarrel or sorghum rice is soaked in 20 ℃-25 ℃, soak time is 50-60min, pull out, be seated in the stainless steel 500L autoclaving pot (Hang Zhouhui closes plant equipment Co., Ltd), add millet or purple (greatly) rice or wheat rice or corn quarrel or sorghum rice envelope-bulk to weight ratio 1: 2-3 drinkable water doubly, sealed pot cover, 100 ℃-110 ℃ of control temperature, pressure 0.09-0.10MPa, mixing speed 30-36r/min, time 30-50min is cooled to 50-60 ℃; Then divide to be filled in the diameter 120-140mm stainless steel bowl, thickness 30-40mm, weight 280-380g obtains vacuum freeze-drying fast food milled congee or purple (greatly) congee or wheat congee or corn quarrel congee or Chinese sorghum congee, thickness attitude raw material body.
3. quick-frozen typing.With the milled congee that is contained in the stainless steel bowl, or purple (greatly) congee, or wheat congee, or corn quarrel congee, or Chinese sorghum congee thickness attitude raw material body, put uniformly in the refrigerator tray, the extra large stichopus japonicus sheet that will cut again, manually be placed in milled congee, or purple (greatly) congee, or wheat congee, or corn quarrel congee, or Chinese sorghum congee thickness attitude raw material surface, put 6-8 sheet sea stichopus japonicus sheet for every bowl, wherein every bowl of extra large stichopus japonicus sheet weight is 18-20g, evenly be placed on the freezing frame, place the cool chamber interior (Yantai moon group) of ZDG-160 freeze drying unit, seal freezing door, the control cryogenic temperature is-35 ℃ to-40 ℃, freezing rate 15-20mm/ hour, cooling time 2-3 hour, milled congee in the freezing rear taking-up stainless steel bowl, or purple (greatly) congee, or wheat congee, or corn quarrel congee, or Chinese sorghum congee quick-frozen body, the freeze settled block of acquisition vacuum drying fast food sea cucumber " five cereals " health care congee.
4. vacuum freeze-drying.Quick-frozen forming body with vacuum freeze-drying fast food sea cucumber five-cereals health-care congee, be placed in uniformly in the freeze-drying dish, place in the ZDG-160 freeze drying unit dry vacuum container, the sealing door, control vacuum 110pa-130pa, cold well temperature-35 is ℃ to-45 ℃, heter temperature 50-60 ℃, the distillation freeze-drying was heated to 60-70 ℃ of desorb 1-2 hour after 20-22 hour again, obtained moisture at the vacuum freeze-drying fast food sea cucumber five-cereals health-care congee solid cake body of 2-3%.
5. microwave disinfection.Vacuum freeze-drying fast food sea cucumber corn porridge solid cake body is placed QX-30HMT microwave sterilization machine (Dongguan City closes microwave equipment Co., Ltd of association), sterilization 3-4min in 2450MHz ± 50MHz, the solid-state cake block of vacuum freeze-drying fast food sea cucumber five-cereals health-care congee after obtaining to sterilize.
6. controlled atmospheric packing.With the solid-state cake block of vacuum freeze-drying fast food sea cucumber five-cereals health-care congee of microwave sterilization in sanitary cleaning, gnotobasis, place in pp or the ps controlled atmosphere box, adopt 99.99% nitrogen, the 15-20% carbon dioxide of the automatic controlled atmosphere fresh-keeping packing machine of MAP1Z-350 type (Shanghai Jugang Machinery Manufacture Co., Ltd.) gas displacement control 80-85%, carry out the automatic cartridge encapsulation, obtain vacuum freeze-drying fast food sea cucumber five-cereals health-care congee finished product, shelf-life is 18 months, add 80 ℃-100 ℃ water seal lid when edible after rehydration 6min become thickness congee shape edible.
7. the quality index of vacuum freeze-drying fast food sea cucumber five-cereals health-care congee:
Net content 80-100g;
Moisture≤6%;
Reconstitution rate 〉=98%;
Rehydration time 100g/≤6min.
Below in conjunction with embodiment the present invention is described in further details:
Embodiment 1
Step 1: make extra large stichopus japonicus section
Get salt marsh sea stichopus japonicus (100/kilogram) 10kg, be put into the interior drinkable water 30kg that adds of stainless steel cask of 50L, desalination 6 hours, wherein change water twice, 10kg after desalination sea stichopus japonicus is placed the drinkable water that adds 100L in the stainless steel pressure cooker of 500L be heated to 121 ℃, pressure 1.2MPa, insulation 30min is cooled to 30 ℃ of taking-ups, drop into the 50L stainless steel cask, add pure water 30L.In 0-5 ℃ refrigerating chamber, water inlet steeping in water for reconstitution 24 hours, obtain steeping in water for reconstitution sea stichopus japonicus 50kg, 50kg steeping in water for reconstitution sea stichopus japonicus is vertically placed 40/min of (Guangzhou Xu Lang plant equipment Co., Ltd) control section speed in the XL-75 type Multi-function herb cutting machine hopper, sea stichopus japonicus slice thickness 1.5mm, obtain 8000 of extra large stichopus japonicus sheets (20kg), every kilogram approximately 400, can add within 1000 bowls of congee.
Step 2: autoclaving congee
Get millet 94kg, after washing in a pan totally with clear water, place in 4 50L stainless steel casks, every barreled 22.5kg, every barrel of drinkable water that adds 25kg soaks 50min, pulls 113kg out, the rate of rising is 20%, add in the stainless steel 500L autoclaving pot (Hang Zhouhui closes plant equipment Co., Ltd), add again the drinkable water of 188kg, be heated to 100 ℃, pressure 0.09MPa, mixing speed 30r/min, then time 30min is cooled to 50 ℃, take out milled congee 282kg and be divided in diameter 120mm, in the stainless steel bowl of thickness 40mm, every bowl of 280g obtains 1000 bowls of milled congees.
Step 3: quick-frozen typing
Be placed in uniformly 1000 bowls of (282kg) milled congees in the refrigerator tray, put respectively simultaneously 8000 of the extra large stichopus japonicus sheets (20kg) that cut to 1000 bowls of milled congee surfaces, 8 every bowl, the weight that average every bowl of milled congee is put extra large stichopus japonicus is 20g, then stably refrigerator tray is placed in the cool chamber of ZDG-160 freeze drying unit (Yantai moon group), seal freezing door, control cryogenic temperature-35 ℃, freezing rate 15mm/ hour, cooling time 3 hours, freeze settled good extra large stichopus japonicus milled congee body is 1000 in the rear taking-up stainless steel bowl that delivers from godown.
Step 4: vacuum freeze-drying
Extra large stichopus japonicus milled congee body is 1000 after will finalizing the design, and is placed in uniformly in the freeze-drying dish, places in the ZDG-160 freeze drying unit storehouse, the sealing Hatch Opening, control vacuum 110MPa, cryogenic temperature-35 ℃, heat 60 ℃, distillation freeze-drying 20 hours, desorb is 1 hour in 70 ℃, remove the humidity of extra large stichopus japonicus milled congee body, then deliver from godown, obtain 1000 of the solid-state cakes of vacuum freeze-drying fast food sea cucumber millet health care congee, gross weight is 100kg, moisture 2%, average every weight is 100kg, wherein sea cucumber weight is 6g.
Step 5: microwave disinfection
1000 solid-state cakes of (100kg) vacuum freeze-drying sea cucumber milled congee are placed above the conveyer belt of QX-30HMT microwave sterilization machine (Dongguan City closes microwave equipment Co., Ltd of association), sterilization 3min in 2450MHz, the outlet of conveyer belt is connected on the automatic controlled atmosphere fresh-keeping packing machine conveyer belt entrance in aseptic packaging workshop, 1000 of the solid-state cakes of vacuum freeze-drying fast food sea cucumber millet health care congee behind the acquisition microwave sterilization.
Step 6: controlled atmospheric packing
1000 of the solid-state cakes of vacuum freeze-drying fast food sea cucumber millet health care congee of the automatic controlled atmosphere fresh-keeping packing machine of MAP1Z-350 type (Shanghai Jugang Machinery Manufacture Co., Ltd.) entrance in aseptic packaging workshop will be sent to by QX-30HMT microwave sterilization machine (Dongguan City close association microwave equipment Co., Ltd) behind the microwave sterilization, be divided in the pp controlled atmosphere box, carry out gas displacement and be filled with 80% 99.99% nitrogen and 20% carbon dioxide gas mixture, get rid of the air in the box.Then automatic subpackaging obtains vacuum freeze-drying fast food sea cucumber millet health care congee finished product 1000 boxes, and the shelf-life is 18 months, add 80 ℃-100 ℃ water seal lid when edible after rehydration 6min become thickness congee shape edible.
The quality index of vacuum freeze-drying fast food sea cucumber millet health care congee:
Net content 100g;
Moisture 5%;
Reconstitution rate 98.5%;
Rehydration time 5.8min.
Embodiment 2
1. extra large stichopus japonicus section.Get extra large stichopus japonicus 10kg and behind steeping in water for reconstitution 20kg, be raw material, steeping in water for reconstitution 20kg sea stichopus japonicus placed vertically (Guangzhou Xu Lang plant equipment Co., Ltd) control section speed is 50/min in the XL-75 type Multifunctional slicing trough, sea stichopus japonicus slice thickness is 2.0mm, obtains 6000 of extra large stichopus japonicus sheets (20kg).
2. autoclaving congee.Get in the drinkable water that purple (greatly) rice 94kg is soaked in 25 ℃, soak time is 60min, pull out, be seated in the stainless steel 500L autoclaving pot (Hang Zhouhui closes plant equipment Co., Ltd), add the drinkable water 282kg of 3 times of purple (greatly) rice 94kg envelope-bulk to weight ratios, sealed pot cover, 110 ℃ of control temperature, pressure 0.10MPa, mixing speed 36r/min, time 50min is cooled to 60 ℃; Then divide to be filled in the diameter 140mm stainless steel bowl, thickness 30mm, weight 376g obtains 1000 bowls of vacuum freeze-drying purple (greatly) congee 376kg raw material bodies.
3. quick-frozen typing.To be contained in 1000 bowls of interior purple (greatly) congee raw material bodies of stainless steel bowl, put uniformly in the refrigerator tray, 6000 (20kg) the extra large stichopus japonicus sheet that will cut again, manually be placed in respectively purple (greatly) congee raw material surface, put 6 extra large stichopus japonicus sheets for every bowl, every bowl of weight is 20g, evenly be placed on the freezing frame, place the cool chamber interior (Yantai moon group) of ZDG-160 freeze drying unit, seal freezing door, the control cryogenic temperature is-40 ℃, freezing rate 20mm/ hour, purple (greatly) congee in the cooling time 2 hours, freezing rear taking-up stainless steel bowl, 1000 of the freeze settled blocks (396kg) of acquisition vacuum drying fast food sea cucumber purple (greatly) rice health care congee.
4. vacuum freeze-drying.Forming body with 1000 (396kg) vacuum freeze-drying fast food sea cucumbers purple (greatly) rice health care congee, be placed in uniformly in the freeze-drying dish, place in the ZDG-160 freeze drying unit dry vacuum container, the sealing door, control vacuum 130pa, cold well temperature-45 ℃, 50 ℃ of heter temperatures, the distillation freeze-drying is after 22 hours, heat again to 60 ℃ of desorbs 2 hours, obtain moisture 3%, the vacuum freeze-drying fast food sea cucumber of average every cake piece weight 100g purple (greatly) rice health care congee solid cake body 1000 cake pieces (100kg).
5. microwave disinfection.With purple (greatly) congee solid cake of 1000 cake piece (100kg) vacuum freeze-drying fast food sea cucumbers body, place QX-30HMT microwave sterilization machine (Dongguan City closes microwave equipment Co., Ltd of association), sterilization 4min in 2450MHz ± 50MHz, the solid-state cake block 1000 cake pieces (100kg) of vacuum freeze-drying fast food sea cucumber purple (greatly) rice health care congee after obtaining to sterilize.
6. controlled atmospheric packing.The solid-state cake block of 1000 cake piece (100kg) vacuum freeze-drying fast food sea cucumbers purple (greatly) rice health care congee with microwave sterilization, at sanitary cleaning, in the gnotobasis, place in the ps controlled atmosphere box, adopt 99.99% nitrogen of the automatic controlled atmosphere fresh-keeping packing machine of MAP1Z-350 type (Shanghai Jugang Machinery Manufacture Co., Ltd.) gas displacement control 85%, 15% carbon dioxide, carry out the automatic cartridge encapsulation, obtain 1000 bowls of (100kg) vacuum freeze-drying fast food sea cucumbers purple (greatly) rice health care congee finished product, shelf-life is 18 months, add 80 ℃-100 ℃ water seal lid when edible after rehydration 6min become thick congee edible.
7. the quality index of vacuum freeze-drying fast food sea cucumber purple (greatly) meter health care congee:
Net content 100g;
Moisture 4%;
Reconstitution rate 98.6%
Rehydration time 100g/6min.
Embodiment 3
Step 1: make extra large stichopus japonicus section
Get salt marsh sea stichopus japonicus (100/kilogram) 10kg, be put into the interior drinkable water 30kg that adds of stainless steel cask of 50L, desalination 6 hours, wherein change water twice, the 10kg after desalination sea stichopus japonicus is placed the drinkable water that adds 100L in the stainless steel pressure cooker of 500L be heated to 121 ℃, pressure 1.2MPa, insulation 30min, be cooled to 30 ℃ of taking-ups, drop into the 50L stainless steel cask, add pure water 30L.In 0-5 ℃ refrigerating chamber, water inlet steeping in water for reconstitution 24 hours, obtain steeping in water for reconstitution sea stichopus japonicus 50kg, 50kg steeping in water for reconstitution sea stichopus japonicus is vertically placed 40/min of (Guangzhou Xu Lang plant equipment Co., Ltd) control section speed in the XL-75 type Multi-function herb cutting machine hopper, sea stichopus japonicus slice thickness 1.5mm, obtain 8000 of extra large stichopus japonicus sheets (20kg), every kilogram approximately 400, can add within 1000 bowls of congee.
Step 2: autoclaving congee
Get wheat rice 76kg, after washing in a pan totally with clear water, place in 4 50L stainless steel casks every barreled 19kg, every barrel of drinkable water that adds 20kg, soak 50min, pull 91.2kg out, the rate of rising is 20%, adds in the stainless steel 500L autoclaving pot (Hang Zhouhui closes plant equipment Co., Ltd), the drinkable water that adds again 152kg, be heated to 110 ℃, pressure 0.10MPa, mixing speed 30r/min, time 40min, then be cooled to 50 ℃, take out wheat congee 228kg and be divided in diameter 120mm, in the stainless steel bowl of thickness 30mm, average every bowl of 228g obtains 1000 bowls of wheat congees.
Step 3: quick-frozen typing
Be placed in uniformly 1000 bowls of (228kg) wheat congees in the refrigerator tray, put 8000 of the extra large stichopus japonicus sheets (20kg) that cut to 1000 bowls of wheat congee surfaces respectively simultaneously, 8 every bowl, the weight that average every bowl of wheat congee is put extra large stichopus japonicus is 20g, then stably refrigerator tray is placed in the cool chamber of ZDG-160 freeze drying unit (Yantai moon group), seal freezing door, control cryogenic temperature-35 ℃, freezing rate 15mm/ hour, cooling time 3 hours, freeze settled good extra large 1000 of bodies of stichopus japonicus wheat congee (228kg) in the rear taking-up stainless steel bowl that delivers from godown.
Step 4: vacuum freeze-drying
With 1000 of extra large stichopus japonicus wheat congee bodies after the 228kg typing, be placed in uniformly in the freeze-drying dish, place in the ZDG-160 freeze drying unit storehouse, the sealing Hatch Opening, control vacuum 110MPa, cryogenic temperature-35 ℃, heat 60 ℃, distillation freeze-drying 20 hours, desorb is 1 hour in 70 ℃, remove the humidity of extra large stichopus japonicus wheat congee body, then deliver from godown, obtain 1000 of the solid-state cakes of vacuum freeze-drying fast food sea cucumber wheat rice health care congee, gross weight is 80kg, moisture 3%, average every weight is 80g, wherein sea cucumber weight is 6g.
Step 5: microwave disinfection
1000 solid-state cakes of (80kg) vacuum freeze-drying sea cucumber wheat congee are placed above the conveyer belt of QX-30HMT microwave sterilization machine (Dongguan City closes microwave equipment Co., Ltd of association), sterilization 3min in 2450MHz, the outlet of conveyer belt is connected on the automatic controlled atmosphere fresh-keeping packing machine conveyer belt entrance in aseptic packaging workshop, 1000 of the solid-state cakes of vacuum freeze-drying fast food sea cucumber wheat rice health care congee behind the acquisition 80kg microwave sterilization.
Step 6: controlled atmospheric packing
With 1000 of the solid-state cakes of 80kg vacuum freeze-drying fast food sea cucumber wheat rice health care congee behind the microwave sterilization, adopt QX-30HMT microwave sterilization machine (Dongguan City closes microwave equipment Co., Ltd of association), be sent to the automatic controlled atmosphere fresh-keeping packing machine of MAP1Z-350 type (Shanghai Jugang Machinery Manufacture Co., Ltd.) entrance in aseptic packaging workshop, again with 1000 of the solid-state cakes of vacuum freeze-drying fast food sea cucumber wheat rice health care congee, be divided in the pp controlled atmosphere box, carry out gas displacement and be filled with 80% 99.99% nitrogen and 20% carbon dioxide gas mixture, get rid of the air in the box.Then automatic packing obtains vacuum freeze-drying fast food sea cucumber wheat rice health care congee finished product 1000 boxes, and the shelf-life is 18 months, add 80 ℃-100 ℃ water seal lid when edible after rehydration 6min become thickness congee shape edible.
The quality index of vacuum freeze-drying fast food sea cucumber wheat rice health care congee:
Net content 80g;
Moisture 4.3%;
Reconstitution rate 98.6%;
Rehydration time 80g/5.8min.
Embodiment 4
1. extra large stichopus japonicus section.Get extra large stichopus japonicus 10kg and behind steeping in water for reconstitution 20kg, be raw material, steeping in water for reconstitution 20kg sea stichopus japonicus placed vertically (Guangzhou Xu Lang plant equipment Co., Ltd) control section speed is 50/min in the XL-75 type Multifunctional slicing trough, sea stichopus japonicus slice thickness is 2.0mm, obtains 6000 of extra large stichopus japonicus sheets (20kg).
2. autoclaving congee.Get in the drinkable water that sorghum rice 74kg is soaked in 25 ℃, soak time is 60min, pull out, be seated in the stainless steel 500L autoclaving pot (Hang Zhouhui closes plant equipment Co., Ltd), add the drinkable water 222kg of 3 times of sorghum rice 74kg envelope-bulk to weight ratios, sealed pot cover, 110 ℃ of control temperature, pressure 0.10MPa, mixing speed 36r/min, time 60min is cooled to 60 ℃; Then divide to be filled in the diameter 140mm stainless steel bowl, thickness 30mm, weight 296g obtains 1000 bowls of vacuum freeze-drying fast food Chinese sorghum congee 296kg raw material bodies.
3. quick-frozen typing.To be contained in 1000 bowls of bodies of Chinese sorghum congee raw material (296kg) in the stainless steel bowl, put uniformly in the refrigerator tray, 6000 (20kg) the extra large stichopus japonicus sheet that will cut again, manually be placed in respectively Chinese sorghum congee raw material surface, put 6 extra large stichopus japonicus sheets for every bowl, every bowl of weight is 20g, evenly be placed on the freezing frame, place the cool chamber interior (Yantai moon group) of ZDG-160 freeze drying unit, seal freezing door, the control cryogenic temperature is-40 ℃, freezing rate 20mm/ hour, Chinese sorghum congee in the cooling time 2 hours, freezing rear taking-up stainless steel bowl, 1000 of the freeze settled blocks (296kg) of acquisition vacuum drying fast food sea cucumber sorghum rice health care congee.
4. vacuum freeze-drying.Forming body with 1000 (296kg) vacuum freeze-drying fast food sea cucumber sorghum rice health care congees, be placed in uniformly in the freeze-drying dish, place in the ZDG-160 freeze drying unit dry vacuum container sealing door, control vacuum 130pa, cold well temperature-45 ℃, 50 ℃ of heter temperatures, the distillation freeze-drying was heated to 70 ℃ of desorbs 2 hours after 22 hours again, obtain moisture 3%, the vacuum freeze-drying fast food sea cucumber sorghum rice health care congee solid cake body 1000 cake pieces (80kg) of average every cake piece weight 80g.
5. microwave disinfection.With 1000 cake piece (80kg) vacuum freeze-drying fast food sea cucumber Chinese sorghum congee solid cake bodies, place QX-30HMT microwave sterilization machine (Dongguan City closes microwave equipment Co., Ltd of association), sterilization 4min in 2450MHz ± 50MHz, the solid-state cake block 1000 cake pieces (80kg) of vacuum freeze-drying fast food sea cucumber sorghum rice health care congee after obtaining to sterilize.
6. controlled atmospheric packing.The solid-state cake block of 1000 cake piece (80kg) vacuum freeze-drying fast food sea cucumber sorghum rice health care congees with microwave sterilization, at sanitary cleaning, in the gnotobasis, place in the ps controlled atmosphere box, adopt 99.99% nitrogen of the automatic controlled atmosphere fresh-keeping packing machine of MAP1Z-350 type (Shanghai Jugang Machinery Manufacture Co., Ltd.) gas displacement control 85%, 15% carbon dioxide, carry out the automatic cartridge encapsulation, obtain 1000 bowls of (80kg) vacuum freeze-drying fast food sea cucumber sorghum rice health care congee finished products, shelf-life is 18 months, add 80 ℃-100 ℃ water seal lid when edible after rehydration 6min become thickness congee shape edible.
7. the quality index of vacuum freeze-drying fast food sea cucumber sorghum rice health care congee:
Net content 80g;
Moisture≤3.8%;
Reconstitution rate 〉=98.7%;
Rehydration time 80g/5.7min.
Embodiment 5
1. extra large stichopus japonicus section.Get extra large stichopus japonicus 10kg and behind steeping in water for reconstitution 20kg, be raw material, steeping in water for reconstitution 20kg sea stichopus japonicus placed vertically (Guangzhou Xu Lang plant equipment Co., Ltd) control section speed is 50/min in the XL-75 type Multifunctional slicing trough, sea stichopus japonicus slice thickness is 2.0mm, obtains 6000 of extra large stichopus japonicus sheets (20kg).
2. autoclaving congee.Get in the drinkable water that corn quarrel 94kg is soaked in 25 ℃, soak time is 60min, pull out, be seated in the stainless steel 500L autoclaving pot (Hang Zhouhui closes plant equipment Co., Ltd), add the drinkable water 188kg of 2 times of corn quarrel 94kg envelope-bulk to weight ratios, sealed pot cover, 110 ℃ of control temperature, pressure 0.10MPa, mixing speed 36r/min, time 50min is cooled to 50 ℃; Then divide to be filled in the diameter 120mm stainless steel bowl, thickness 40mm, average every bowl of weight 282g obtains 1000 bowls of vacuum freeze-drying fast food corn quarrel congee 282kg raw material bodies.
3. quick-frozen typing.To be contained in corn quarrel congee 1000 bowls of bodies of raw material (296kg) in the stainless steel bowl, put uniformly in the refrigerator tray, 8000 (20kg) the extra large stichopus japonicus sheet that will cut again, manually be placed in respectively corn quarrel congee raw material surface, put 8 extra large stichopus japonicus sheets for every bowl, every bowl of weight is 20g, evenly be placed on the freezing frame, place the cool chamber interior (Yantai moon group) of ZDG-160 freeze drying unit, seal freezing door, the control cryogenic temperature is-40 ℃, freezing rate 20mm/ hour, corn quarrel congee in the cooling time 2 hours, freezing rear taking-up stainless steel bowl, 1000 of the freeze settled blocks (282kg) of acquisition vacuum drying fast food sea cucumber corn quarrel health care congee.
4. vacuum freeze-drying.Forming body with 1000 (282kg) vacuum freeze-drying fast food sea cucumber corn quarrel health care congees, be placed in uniformly in the freeze-drying dish, place in the ZDG-160 freeze drying unit dry vacuum container, the sealing door, control vacuum 130pa, cold well temperature-45 ℃, 50 ℃ of heter temperatures, the distillation freeze-drying is after 22 hours, heat again to 70 ℃ of desorbs 2 hours, obtain moisture 3%, the vacuum freeze-drying fast food sea cucumber corn of average every cake piece weight 100g quarrel health care congee solid cake body 1000 cake pieces (100kg).
5. microwave disinfection.With 1000 cake piece (100kg) vacuum freeze-drying fast food sea cucumber corns quarrel congee solid cake body, place QX-30HMT microwave sterilization machine (Dongguan City closes microwave equipment Co., Ltd of association), sterilization 3min in 2450MHz, the solid-state cake block 1000 cake pieces (100kg) of vacuum freeze-drying fast food sea cucumber corn quarrel health care congee after obtaining to sterilize.
6. controlled atmospheric packing.The solid-state cake block of 1000 cake piece (100kg) vacuum freeze-drying fast food sea cucumber corns quarrel health care congee with microwave sterilization, at sanitary cleaning, in the gnotobasis, place in the ps controlled atmosphere box, adopt 99.99% nitrogen of the automatic controlled atmosphere fresh-keeping packing machine of MAPlZ-350 type (Shanghai Jugang Machinery Manufacture Co., Ltd.) gas displacement control 85%, 15% carbon dioxide, carry out the automatic cartridge encapsulation, obtain 1000 bowls of (100kg) vacuum freeze-drying fast food sea cucumber corn quarrel health care congee finished products, shelf-life is 18 months, add 80 ℃-100 ℃ water seal lid when edible after rehydration 6min become thickness congee shape edible.
7. the quality index of vacuum freeze-drying fast food sea cucumber corn quarrel health care congee:
Net content 100g;
Moisture≤4.2%;
Reconstitution rate 〉=98.2%;
Rehydration time 100g/6min.
Claims (5)
1. the preparation method of a vacuum freeze-drying fast food sea cucumber five-cereals health-care congee is characterized in that: can operate according to the following procedure.
(1) extra large stichopus japonicus section.Get extra large stichopus japonicus and after steeping in water for reconstitution, be raw material, steeping in water for reconstitution sea stichopus japonicus placed vertically (Guangzhou Xu Lang plant equipment Co., Ltd) control section speed is 40-50 sheet/min in the XL-75 type Multifunctional slicing trough, sea stichopus japonicus slice thickness is 1.5mm-2.0mm, obtains extra large stichopus japonicus sheet.
(2) autoclaving congee.Get in the drinkable water that millet or purple (greatly) rice or wheat rice or corn quarrel or sorghum rice is soaked in 20 ℃-25 ℃, soak time is 50-60min, pull out, be seated in the stainless steel 500L autoclaving pot (Hang Zhouhui closes plant equipment Co., Ltd), add millet or purple (greatly) rice or wheat rice or corn quarrel or sorghum rice envelope-bulk to weight ratio 1: 2-3 drinkable water doubly, sealed pot cover, 100 ℃-110 ℃ of temperature of control, pressure 0.09-0.10MPa, mixing speed 30-36r/min, time 30-50min is cooled to 50-60 ℃; Then divide to be filled in the diameter 120-140mm stainless steel bowl, thickness 30-40mm, weight 280-380g obtains vacuum freeze-drying fast food milled congee or purple (greatly) congee or wheat congee or corn quarrel congee or Chinese sorghum congee, thickness attitude raw material body.
(3) quick-frozen typing.With the milled congee that is contained in the stainless steel bowl, or purple (greatly) congee, or wheat congee, or corn quarrel congee, or Chinese sorghum congee thickness attitude raw material body, put uniformly in the refrigerator tray, the extra large stichopus japonicus sheet that will cut again, manually be placed in milled congee, or purple (greatly) congee, or wheat congee, or corn quarrel congee, or Chinese sorghum congee thickness attitude raw material surface, put 6-8 sheet sea stichopus japonicus sheet for every bowl, wherein every bowl of extra large stichopus japonicus sheet weight is 18-20g, evenly be placed on the freezing frame, place the cool chamber interior (Yantai moon group) of ZDG-160 freeze drying unit, seal freezing door, the control cryogenic temperature is-35 ℃ to-40 ℃, freezing rate 15-20mm/ hour, cooling time 2-3 hour, milled congee in the freezing rear taking-up stainless steel bowl, or purple (greatly) congee, or wheat congee, or corn quarrel congee, or Chinese sorghum congee quick-frozen body, the freeze settled block of acquisition vacuum drying fast food sea cucumber " five cereals " health care congee.
(4) vacuum freeze-drying.Quick-frozen forming body with vacuum freeze-drying fast food sea cucumber five-cereals health-care congee, be placed in uniformly in the freeze-drying dish, place in the ZDG-160 freeze drying unit dry vacuum container, the sealing door, control vacuum 110pa-130pa, cold well temperature-35 is ℃ to-45 ℃, heter temperature 50-60 ℃, the distillation freeze-drying was heated to 60-70 ℃ of desorb 1-2 hour after 20-22 hour again, obtained moisture at the vacuum freeze-drying fast food sea cucumber five-cereals health-care congee solid cake body of 2-3%.
2. by preparation method claimed in claim 1, it is characterized in that: for production process and sanitary edible adopt safely microwave disinfection, vacuum freeze-drying fast food sea cucumber corn porridge solid cake body is placed QX-30HMT microwave sterilization machine (Dongguan City closes microwave equipment Co., Ltd of association), sterilization 3-4min in 2450MHz ± 50MHz, the solid-state cake block of vacuum freeze-drying fast food sea cucumber five-cereals health-care congee after obtaining to sterilize.
3. by preparation method claimed in claim 1, it is characterized in that: for guaranteeing the quality of vacuum freeze-drying fast food sea cucumber five-cereals health-care congee, form and water balance, with the solid-state cake block of vacuum freeze-drying fast food sea cucumber five-cereals health-care congee of microwave sterilization at sanitary cleaning, in the gnotobasis, place in pp or the ps controlled atmosphere box, adopt 99.99% the nitrogen of the automatic controlled atmosphere fresh-keeping packing machine of MAP1Z-350 type (Shanghai Jugang Machinery Manufacture Co., Ltd.) gas displacement control 80-85%, the 15-20% carbon dioxide, carry out the automatic cartridge encapsulation, obtain vacuum freeze-drying fast food sea cucumber five-cereals health-care congee finished product, shelf-life is 18 months, add 80 ℃-100 ℃ water seal lid when edible after rehydration 6min become thickness congee shape edible.
4. by preparation method claimed in claim 1, it is characterized in that: the five cereals in the vacuum freeze-drying fast food sea cucumber five-cereals health-care congee are millet or purple (greatly) rice or wheat rice or corn quarrel or sorghum rice.
5. by preparation method claimed in claim 1, it is characterized in that the quality index of vacuum freeze-drying fast food sea cucumber five-cereals health-care congee:
Net content 80-100g;
Moisture≤6%;
Reconstitution rate 〉=98%;
Rehydration time 100g/≤6min.
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