CN103307072B - Foil gauge automatic assembly line and assembly manipulation controlling method - Google Patents
Foil gauge automatic assembly line and assembly manipulation controlling method Download PDFInfo
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- CN103307072B CN103307072B CN201310214852.6A CN201310214852A CN103307072B CN 103307072 B CN103307072 B CN 103307072B CN 201310214852 A CN201310214852 A CN 201310214852A CN 103307072 B CN103307072 B CN 103307072B
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Abstract
The invention discloses a kind of foil gauge automatic assembly line and assembly manipulation controlling method, comprise line belt, main control device, air machinery and flow process operation, flow process operation includes adjacent degreasing, once air blowing, glue spraying, the secondary arranged and blows, pastes, adds film and pressurization, all connected by line belt between each operation, main control device controls each equipment and line belt operates in an orderly manner; A self-raising platform, location of workpiece positioning device and motion and control mechanism is equipped with in each flow sheet equipment, during work, when detecting the elastomer on self-raising platform and putting in place, when motion and control mechanism control self-raising platform rise to summit, complete corresponding task, control self-raising platform after finishing the work to decline, make the elastomeric pallet of splendid attire flow to next assembling link.Automated assembly degree of the present invention is high, can complete the assembly process of foil gauge efficiently, in high quality, significantly reduce cost of labor, improves the conformity of product.
Description
Technical field
The present invention relates to a kind of mounting technology of foil gauge, particularly foil gauge automatic assembly line and assembly manipulation controlling method.
Background technique
The assembly equipment of foil gauge can be divided into by flow process: the equipment such as degrease, setting-out, gluing, stickup, finger pressure.At present, weighing sensor manufactures in production process at home, and the attachment of foil gauge mainly relies on workman to be attached on elastomer by foil gauge by hand, and the mode of paster completes.Due to the uncertainty of artificial treatment itself, add the diversity of the kind of weighing sensor own, add the complexity in patch device to a great extent.In the production process of weighing sensor, the reject rate of product remains high always, seriously have impact on the quality of product; The more important thing is the uncertainty due to artificial treatment, cause the uncertainty of acceptable product quality, and the inefficiency of artificial paster.
Abroad in weighing sensor manufacturing enterprise, the enterprise of scale on some is had to start to adopt automatic assembly equipment to replace manual operation.These automatic assembly equipments are often only for this link of paster, although the precision of assembling improves, the efficiency of assembling improves not obvious.Also foil gauge automatic chip mounting system is studied at home, the patent No. as invention is the one " foil gauge automatic assembly method and assembly system " of " 201010540414.5 ", same this equipment has only carried out automatic business processing to foil gauge paster link, but the raising of efficiency is limited.
Summary of the invention
The object of the invention is to provide a kind of automaticity high to solve above-mentioned the deficiencies in the prior art, and the assembling of foil gauge can be completed efficiently, in high quality, significantly reduce cost of labor, improve conforming foil gauge automatic assembly line and the assembly manipulation controlling method of product.
To achieve these goals, a kind of foil gauge automatic assembly line provided by the invention, comprise line belt, main control device, air machinery and the degreasing equipment arranged successively in production line, a blowing device, glue spraying equipment, secondary blowing device, attaching apparatus, add membrane equipment and pressurized equipment, all connected by line belt between the described each equipment arranged successively in production line, be connected respectively by SC sigmal control between main control device and air machinery and each equipment of arranging successively in production line described above and line belt, self-raising platform is equipped with in each equipment arranged successively in production line described above, location of workpiece positioning device and motion and control mechanism, self-raising platform, connected by SC sigmal control between location of workpiece positioning device and motion and control mechanism, motion and control mechanism and master control are connected by SC sigmal control between establishing.
During work, when the location of workpiece positioning device on corresponding device detects the elastomer on this equipment self-raising platform, motion and control mechanism is given by information transmission, when now motion and control mechanism control self-raising platform rise to summit, motion and control mechanism carry corresponding operation equipment and complete corresponding task, control self-raising platform after finishing the work to decline, make the elastomeric pallet of splendid attire flow to next assembling link by line belt.
In order to realize the operation of automation, raise the efficiency, described degreasing equipment is also provided with detergent container and decontamination head, the described self-raising platform set by degreasing equipment, location of workpiece positioning device and motion and control mechanism are respectively the first self-raising platform, the first location of workpiece positioning device and the first motion and control mechanism, and described decontamination head and first moves and control mechanism control connection.During work, when the first location of workpiece positioning device detects flexible body on the first self-raising platform, first motion and control mechanism control after the first self-raising platform rises to summit, first motion and control mechanism move to elastomer from detergent container pasted position by carry decontamination head, then carry out manual simulation's wiping action; Wiping is once or more after number of times, and the first motion and control mechanism carry decontamination head and be back to detergent container, control the first self-raising platform simultaneously and decline, and the elastomeric pallet of splendid attire is flowed to by line belt with an assembling link.
In order to reach the wiping action of different dynamics; decontamination head is equipped with damping mechanism; in order to operate normally when decontamination; play a protective role; described degreasing equipment is also provided with detergent to detect and warning device, and described detergent detects and warning device is connected with detergent tank signal.
In order to realize the operation of automation, raise the efficiency, a blowing device and secondary blowing device are equipped with the first route controller and jet thrust; The described self-raising platform set by a blowing device and secondary blowing device, location of workpiece positioning device and motion and control mechanism are respectively the second self-raising platform, second workpiece location position device and the second motion and control mechanism, described jet thrust controls mobile by the second motion and control mechanism, first route controller obtains source of the gas by air machinery, and jet thrust is also carried with the first route controller gas circuit and is connected; During work: when described second workpiece location position device detects that the second self-raising platform is loaded with elastomer, now second motion and control mechanism control second self-raising platform rise and as behind summit, second motion and control mechanism carry jet thrust and move to elastomer from initial bit and pasted position, carry out blowing action; After air blowing completes, the second motion and control mechanism carry jet thrust and return initial bit, and the second self-raising platform declines simultaneously, and the elastomeric pallet of splendid attire flows to next assembling link by line belt.
Described glue spraying equipment also comprises glue container, glue spraying head, gas path device and the second route controller, self-raising platform set on described glue spraying equipment, location of workpiece positioning device and motion and control mechanism are respectively the 3rd self-raising platform, the 3rd location of workpiece positioning device and the 3rd motion and control mechanism, and described glue spraying head controls mobile by the 3rd motion and control mechanism; During work: after the 3rd self-raising platform rises to summit, the 3rd motion and control mechanism carry glue spraying head and move to elastomer from initial bit and pasted position, carry out glue spraying action; After completing glue spraying action, the 3rd motion and control mechanism carry glue spraying head and get back to initial bit, and the 3rd self-raising platform declines simultaneously, and the elastomeric pallet of splendid attire flows to next assembling link.
Described attaching apparatus also comprises strain film magazine, first machine vision device, second machine vision device, first absorption heads device and vacuum device used, self-raising platform set on described attaching apparatus, location of workpiece positioning device and motion and control mechanism are respectively the 4th self-raising platform, 4th location of workpiece positioning device and the 4th motion and control mechanism, the first described machine vision device is located on the 4th self-raising platform, described 4th motion and control mechanism respectively with the second machine vision device, first machine vision device, main control device and the 4th self-raising platform Signal transmissions connect, described vacuum device used and main control device communicates to connect, described to be vacuum device usedly connected with air machinery source of the gas, during work: when the 4th location of workpiece positioning device detects that elastomer moves to the 4th self-raising platform, after the 4th self-raising platform rises to summit, the 4th motion and control mechanism carry and vacuum device usedly move to strain film magazine, carry out absorptions foil gauge and operate, its order four motion and control mechanism carry the first absorption heads device and move to the first machine vision device above strain film magazines, and obtain the relevant information of foil gauge, the second machine vision device obtains elastomeric relevant information simultaneously, then the 4th motion and control mechanism carry the first absorption heads plant running to location for paste, and finely tune, by strain gauge adhesion to relevant position information according to foil gauge information and elastomer information, last 4th motion and control mechanism carry the first absorption heads device and get back to initial bit, and the 4th self-raising platform declines simultaneously, and the elastomeric pallet of splendid attire flows to next assembling link.
The described membrane equipment that adds also comprises diaphragm chamber, the second absorption heads device and suction and puts control gear, described suction is put control gear and is connected with air machinery, main control device respectively, described add self-raising platform set on membrane equipment, location of workpiece positioning device and motion and control mechanism is respectively the 5th self-raising platform, the 5th location of workpiece positioning device and the 5th motion and control mechanism, the second described absorption heads device controls mobile by the 5th motion and control mechanism.
Described pressurized equipment comprises the 3rd route controller and polishing head device; Self-raising platform set on pressurized equipment, location of workpiece positioning device and motion and control mechanism are respectively the 6th self-raising platform, the 6th location of workpiece positioning device and the 6th motion and control mechanism, the 6th motion in described pressurized equipment and control mechanism are by cylinder brought into motion organisation operations, and described polishing head device controls mobile by the 6th motion and control mechanism.
Camera and lighting set has been included in described first machine vision device and the second machine vision device; Described polishing head device is made up of rubber, damping mechanism, piston, and damping mechanism is arranged between rubber and piston.The effect of damping mechanism is the wiping action in order to reach different dynamics, and when damping mechanism is pressed tighter, pressure is larger; Otherwise when damping mechanism is pressed more loose, pressure is less.
During in order to realize two-sided paster, also tipping arrangement is connected with on pressurized equipment is follow-up, also be provided with the degreasing equipment arranged successively in production line, blowing device, glue spraying equipment, secondary blowing device, an attaching apparatus after described tipping arrangement, add membrane equipment and add and be installed with, described tipping arrangement comprises the 7th self-raising platform, the 7th location of workpiece positioning device, turnover fixture, lowering or hoisting gear, motor and control gear.During work, when elastomer moves to the 7th self-raising platform, main control device detects tipping arrangement, when tipping arrangement works, now main control device controls the line belt stopping in several stage, when tipping arrangement is in idle condition, after the 7th self-raising platform rises to summit, control turnover fixture adhesive, clamping elastomer; Then control lowering or hoisting gear, make fixture and elastomer increase; Then controlling motor makes it overturn, and finally control lowering or hoisting gear and decline, make elastomer get back to pallet, unclamp fixture, thus it is dynamic to complete elastomeric upset.
A kind of foil gauge automated assembling operations controlling method provided by the invention, comprises the foil gauge automatic assembly line adopted described in the claims, it is characterized in that completing following operation successively by above-mentioned foil gauge automatic assembly line:
(1) degreasing: detect elastomer by the first location of workpiece positioning device and be sent to liftable position, by the first self-raising platform, elastomer is raised up to summit, by main control device by obtaining the information of the first location of workpiece positioning device, known assembling model and elastomeric physical dimension determine the position information of strain gauge adhesion, and obtain the motion path of the first motion and control mechanism and movement locus by these information thus the position completed pasting foil gauge is cleaned, remove and pasted scale or the greasy dirt on surface, after completing, elastomer is declined, elastomer is flowed to next air blowing link,
(2) blow: when being sent to liftable position information by second workpiece location position device detection elastomer, by the second self-raising platform, elastomer is raised up to summit, by main control device by obtaining the information of second workpiece location position device, known assembling model and elastomeric physical dimension determine the position information of pasting, and motion path and the movement locus of the second motion and control mechanism is obtained by these information, thus dedusting and drying are carried out in the position completed pasting foil gauge, after completing, elastomer is declined, elastomer is flowed to next glue spraying link,
(3) glue spraying: when being sent to liftable position information by the 3rd location of workpiece positioning device detection elastomer, by the 3rd self-raising platform, elastomer is raised up to summit, by main control device by obtaining the information of the 3rd location of workpiece positioning device, known assembling model and elastomeric physical dimension determine the position information of pasting, and obtain the 3rd motion and the motion path of control mechanism and movement locus by these information thus complete the action carrying out spraying alite paste to the position will pasting foil gauge, after completing, elastomer is declined, elastomer is flowed to secondary air blowing link, alite paste is dried up to a certain extent, then next stickup link is flowed to,
(4) paste: when being sent to liftable position information by the 4th location of workpiece positioning device detection elastomer, by the 4th self-raising platform, elastomer is raised up to summit, by main control device by obtaining the information of the 4th location of workpiece positioning device, known assembling model and elastomeric physical dimension determine the position information of pasting, and obtain the 4th motion and the motion path of control mechanism and movement locus by these information thus to complete strain gauge adhesion to elastomeric by subsides position, after completing, elastomer is declined, elastomer is flowed to the next one and adds film link,
(5) film is added: when being sent to liftable position information by the 5th location of workpiece positioning device detection elastomer, by the 5th self-raising platform, elastomer is raised up to summit, by main control device by obtaining the information of the 5th location of workpiece positioning device, known assembling model and elastomeric physical dimension determine the position information of pasting, and obtained the 5th motion and the motion path of control mechanism and movement locus thus complete the polyethylene resin sheet cut or other film are put above the foil gauge pasted by these information, after completing, elastomer is declined, elastomer is flowed to next pressurization link,
(6) pressurize: when being sent to liftable position information by the 6th location of workpiece positioning device detection elastomer, by the 6th self-raising platform, elastomer is raised up to summit, by main control device by obtaining the information of the 6th location of workpiece positioning device, known assembling model and elastomeric physical dimension determine the position information of pasting, and obtain the 6th motion and the motion path of control mechanism and movement locus by these information thus complete the process that simulation finger pressurizes, extrude bubble and unnecessary adhesive, after completing, elastomer is declined, complete assembly process.
Also be provided with upset operation after described pressurization operation, after upset operation, degreasing, air blowing, glue spraying, air blowing repeated to elastomeric another side, pastes, add film and pressurization operation, complete elastomer double faced adhesive foil gauge; The step of described upset operation is: by rising elastomer after clamp elastomer, after making fixture and elastomer upset, put back to liftable position, declined by elastomer, elastomer is flowed to next link after completing by motor.
The foil gauge automatic assembly line that the present invention obtains and assembly manipulation controlling method, by manual machine being carried out abstract and refining, design the equipment meeting machine and can automatically realize, and the assembling of foil gauge can be completed efficiently, in high quality, significantly reduce cost of labor, improve the conformity of product, thus make the realization of foil gauge automatic assembly line become possibility.
Accompanying drawing explanation
Fig. 1 is the block diagram of foil gauge automatic assembly line in the present embodiment 1;
Fig. 2 is the block diagram of degreasing equipment in Fig. 1;
Fig. 3 is the block diagram of blowing device in Fig. 1;
Fig. 4 is the block diagram of glue spraying equipment in Fig. 1;
Fig. 5 is the block diagram of attaching apparatus in Fig. 1;
Fig. 6 is the block diagram adding membrane equipment in Fig. 1;
Fig. 7 is the block diagram of pressurized equipment in Fig. 1;
Fig. 8 is the block diagram of tipping arrangement in Fig. 1;
Fig. 9 is the block diagram of the foil gauge automatic assembly line of embodiment 2.
In figure: main control device 1, air machinery 2, degreasing equipment 3, a blowing device 4, secondary blowing device 4-1, glue spraying equipment 5, attaching apparatus 6, add membrane equipment 7, pressurized equipment 8, line belt 9, first self-raising platform 10-1, second self-raising platform 10-2, 3rd self-raising platform 10-3, 4th self-raising platform 10-4, 5th self-raising platform 10-5, 6th self-raising platform 10-6, 7th self-raising platform 10-7, first location of workpiece positioning device 11-1, second workpiece location position device 11-2, 3rd location of workpiece positioning device 11-3, 4th location of workpiece positioning device 11-4, 5th location of workpiece positioning device 11-5, 6th location of workpiece positioning device 11-6, 7th location of workpiece positioning device 11-7, first motion and control mechanism 12-1, second motion and control mechanism 12-2, 3rd motion and control mechanism 12-3, 4th motion and control mechanism 12-4, 5th motion and control mechanism 12-5, 6th motion and control mechanism 12-6, detergent detects and warning device 13, decontamination 14, detergent container 15, first route controller 16-1, second route controller 16-2, 3rd route controller 16-3, jet thrust 17, glue container 18, glue spraying head 19, gas path device 20, strain film magazine 21, first machine vision device 22-1, second machine vision device 22-2, first absorption heads device 23-1, second absorption heads device 23-2, vacuum device used 24, diaphragm chamber 25, control gear 26 is put in suction, polishing head device 28, tipping arrangement 29, turnover fixture 30, lowering or hoisting gear 31, motor 32, control gear 33.
Embodiment
Below in conjunction with drawings and Examples, the present invention is further described.
Embodiment 1:
As shown in Figure 1, provided by the invention, foil gauge automatic assembly line, comprise line belt 9, main control device 1, air machinery 2 and the degreasing equipment 3 arranged successively in production line, a blowing device 4, glue spraying equipment 5, secondary blowing device 4-1, attaching apparatus 6, add membrane equipment 7 and pressurized equipment 8, all connected by line belt 9 between the described each equipment arranged successively in production line, be connected respectively by SC sigmal control between main control device 1 and air machinery 2 and each equipment of arranging successively in production line described above and line belt 9, self-raising platform is equipped with in each equipment arranged successively in production line described above, location of workpiece positioning device and motion and control mechanism, self-raising platform, connected by SC sigmal control between location of workpiece positioning device and motion and control mechanism, move and connected by SC sigmal control between control mechanism and main control device 1.
As shown in Figure 2, described degreasing equipment 3 is also provided with detergent container 15 and decontamination 14, described self-raising platform set on degreasing equipment 3, location of workpiece positioning device and motion and control mechanism are respectively the first self-raising platform 10-1, the first location of workpiece positioning device 11-1 and the first motion and control mechanism 12-1, and described decontamination 14 and first is moved and control mechanism 12-1 control connection.
Its detailed process is as follows: realize when the first location of workpiece positioning device 11-1 detects that elastomer moves to the first self-raising platform 10-1, and as degreasing equipment 3 works, then main control device 1 controls line belt 9 and pauses, so that degreasing equipment 3 is finished the work; If degreasing equipment 3 is in idle condition, then the first self-raising platform 10-1 rises, first motion and control mechanism 12-1 carry decontamination 14 and move to elastomeric paste position information from initial bit, carry out decontamination operation, after decontamination completes, first motion and control mechanism 12-1 carry decontamination 14 and get back to initial bit from elastomeric paste position information, and the first self-raising platform 10-1 declines, and the elastomeric pallet of splendid attire flows to and nextly assembles link.
Damping mechanism is equipped with in decontamination 14, degreasing equipment 3 is also provided with detergent and detects and warning device 13, and described detergent detects and warning device 13 is connected with detergent container 15 signal; Whether the detergent that detergent detects and warning device 13 is used in detection detergent container 15 is lower than desired value, when detergent detects and assembling of reporting to the police detects that detergent in detergent container 15 is lower than desired value, detergent detects and namely assembling of reporting to the police sends acoustooptic alarm signal, remind workman to add detergent in time, otherwise this equipment then normally work; Simultaneously in order to reach the wiping action of different dynamics, damping mechanism facility is equipped with in decontamination 14, and when damping mechanism is pressed tighter, pressure is larger; Otherwise when damping mechanism is pressed more loose, pressure is less; Damping mechanism described herein can be spring or other can play the device of cushioning effect, this be the those of ordinary skill of mechanical major be familiar with, no further details to be given herein.
As shown in Figure 3, a blowing device 4 and secondary blowing device 4-1 are equipped with the first route controller 16-1 and jet thrust 17; The described self-raising platform set by a blowing device 4 and secondary blowing device 4-1, location of workpiece positioning device and motion and control mechanism are respectively the second self-raising platform 10-2, second workpiece location position device 11-2 and the second motion and control mechanism 12-2, described jet thrust 17 controls mobile by the second motion and control mechanism 12-2, first route controller 16-1 obtains source of the gas by air machinery 2, and jet thrust 17 is also carried with the first route controller 16-1 gas circuit and is connected.
Its detailed process is as follows: when elastomer moves to the second self-raising platform 10-2, as blowing device works, then the line belt 9 that main control device 1 controls former rank pauses, so that blowing device is finished the work; If blowing device is in idle condition, then the second self-raising platform 10-2 rises, and the second motion and control mechanism 12-2 carry jet thrust 17 and move to elastomeric paste position information from initial bit, carry out blowing operation.In air blowing process, air-blowing quantity can be regulated by the first route controller 16-1 as required.After air blowing completes, the second motion and control mechanism 12-2 carry jet thrust 17 and get back to initial bit from elastomeric paste position information, and the second self-raising platform 10-2 declines, and the elastomeric pallet of splendid attire flows to next assembling link.
As shown in Figure 4, described glue spraying equipment 5 also comprises glue container 18, glue spraying head 19, gas path device 20 and the second route controller 16-2, self-raising platform set on described glue spraying equipment 5, location of workpiece positioning device and motion and control mechanism are respectively the 3rd self-raising platform 10-3, the 3rd location of workpiece positioning device 11-3 and the 3rd motion and control mechanism 12-3, and described glue spraying head 19 controls mobile by the 3rd motion and control mechanism 12-3.
Its detailed process is as follows: when elastomer moves to the 3rd self-raising platform 10-3, and as glue spraying equipment 5 works, then the line belt 9 that main control device 1 controls former rank pauses, so that glue spraying equipment 5 is finished the work; If glue spraying equipment 5 is in idle condition, then the 3rd self-raising platform 10-3 rises, and the 3rd motion carries glue spraying head 19 with control mechanism 12-3 and moves to elastomeric paste position information from initial bit, carries out glue spraying operation.After glue spraying completes, the 3rd motion carries glue spraying head 19 with control mechanism 12-3 and gets back to initial bit from elastomeric paste position information, and the 3rd self-raising platform 10-3 declines, and the elastomeric pallet of splendid attire flows to next assembling link.
As shown in Figure 5, described attaching apparatus 6 also comprises strain film magazine 21, first machine vision device 22-1, second machine vision device 22-2, first absorption heads device 23-1 and vacuum device used 24, self-raising platform set on described attaching apparatus 6, location of workpiece positioning device and motion and control mechanism are respectively the 4th self-raising platform 10-4, 4th location of workpiece positioning device 11-4 and the 4th motion and control mechanism 12-4, the first described machine vision device 22-1 is located on the 4th self-raising platform 10-4, described 4th motion and control mechanism 12-4 respectively with the second machine vision device 22-2, first machine vision device 22-1, main control device 1 and the 4th self-raising platform 10-4 Signal transmissions connect, described vacuum device used 24 communicate to connect with main control device 1, described vacuum device used 24 are connected with air machinery 2 source of the gas.
Its detailed process is as follows: when the 4th location of workpiece positioning device 11-4 detects that elastomer moves to the 4th self-raising platform 10-4, as attaching apparatus 6 works, then the line belt 9 that main control device 1 controls former rank pauses, so that attaching apparatus 6 is finished the work; If attaching apparatus 6 is in idle condition, then the 4th self-raising platform 10-4 rises, and the 4th motion and control mechanism 12-4 carry the first absorption heads device 23-1 and move to strain film magazine 21 from initial bit, carries out the operation of absorption foil gauge; Its order four motion and control mechanism 12-4 carry the first absorption heads device 23-1 and move to the first machine vision device 22-1 above strain film magazines 21, obtain the relevant information of foil gauge, the second machine vision device 22-2 obtains elastomeric relevant information simultaneously; Then the 4th motion and control mechanism 12-4 carry the first absorption heads device 23-1 and move to location for paste, and finely tune, by strain gauge adhesion to relevant position information according to foil gauge information and elastomer information; Last 4th motion and control mechanism 12-4 carry the first absorption heads device 23-1 and get back to initial bit, 4th self-raising platform 10-4 declines simultaneously, the elastomeric pallet of splendid attire flows to next assembling link, and described first machine vision device 22-1 and the second machine vision device 22-2 includes camera and lighting set; Described Machine vision structure adopts monocular or binocular structure.
As shown in Figure 6, the described membrane equipment 7 that adds also comprises diaphragm chamber 25, second absorption heads device 23-2 and control gear 26 is put in suction, described suction is put control gear 26 and is connected with air machinery 2, main control device 1 respectively, described self-raising platform set on membrane equipment 7, location of workpiece positioning device and motion and the control mechanism of adding is respectively the 5th self-raising platform 10-5, the 5th location of workpiece positioning device 11-5 and the 5th motion and control mechanism 12-5, the second described absorption heads device 23-2 and controls mobile by the 5th motion and control mechanism 12-5.
Its detailed process is as follows: when the 5th location of workpiece positioning device 11-5 detects that elastomer moves to the 5th self-raising platform 10-5, work as added membrane equipment 7, the line belt 9 that then main control device 1 controls former rank pauses, and finishes the work to add membrane equipment 7; If add membrane equipment 7 to be in idle condition, then the 5th self-raising platform 10-5 rises, and the 5th motion and control mechanism 12-5 carry the second absorption heads device 23-2 and move to elastomeric paste position information from initial bit, carry out adding film operation.Add after film completes, the 5th motion and control mechanism 12-5 carry the second absorption heads device 23-2 and get back to initial bit from elastomeric paste position information, and the 5th self-raising platform 10-5 declines, and the elastomeric pallet of splendid attire flows to and nextly assembles link.
As shown in Figure 7, described pressurized equipment 8 also comprises the 3rd route controller 16-3 and polishing head device 28; Self-raising platform set on described pressurized equipment 8, location of workpiece positioning device and motion and control mechanism are respectively the 6th self-raising platform 10-6, the 6th location of workpiece positioning device 11-6 and the 6th motion and control mechanism 12-6, the 6th motion in described pressurized equipment 8 and control mechanism 12-6 are by cylinder brought into motion organisation operations, described polishing head device 28 controls mobile by the 6th motion and control mechanism 12-6, described polishing head device 28 is made up of rubber, damping mechanism, piston, and damping mechanism is arranged between rubber and piston.The effect of described damping mechanism is the wiping action in order to reach different dynamics, and when damping mechanism is pressed tighter, pressure is larger; Otherwise when damping mechanism is pressed more loose, pressure is less; Damping mechanism described herein can be spring or other can play the device of cushioning effect, this be the those of ordinary skill of mechanical major be familiar with, no further details to be given herein.
Its detailed process is as follows: when elastomer moves to the 6th self-raising platform 10-6, and as pressurized equipment 8 works, then the line belt 9 that main control device 1 controls former rank pauses, so that pressurized equipment 8 is finished the work; If pressurized equipment 8 is in idle condition, then the 6th self-raising platform 10-6 rises, and the 6th motion and control mechanism 12-6 carry polishing head device 28 and move to elastomeric paste position information from initial bit, carry out pressurized operation.After having pressurizeed, the 6th motion and control mechanism 12-6 carry polishing head device 28 and get back to initial bit from elastomeric paste position information, and the 6th self-raising platform 10-6 declines, and the elastomeric pallet of splendid attire flows to next assembling link.
In the present embodiment, location of workpiece positioning device can be arranged on self-raising platform, also can be additional detecting sensor, detect as station location position device as photoelectric sensor or approach switch sensor or camera can be increased on self-raising platform.
Camera and lighting set has been included in the first machine vision device 22-1 in the present embodiment and the second machine vision device 22-2; And the first machine vision device 22-1 and the Machine vision structure described in the second machine vision device 22-2 can adopt monocular or binocular structure, during due to employing monocular structure, only obtain the relevant information of foil gauge; When adopting binocular structure, not only obtain the relevant information of foil gauge, also can obtain elastomeric relevant information, therefore can determine according to the requirement in specific embodiment.The present embodiment adopts binocular structure.
A kind of foil gauge automated assembling operations controlling method, comprises the foil gauge automatic assembly line adopted described in the claims, it is characterized in that completing following operation successively by above-mentioned foil gauge automatic assembly line:
(1) degreasing: detect elastomer by the first location of workpiece positioning device 11-1 and be sent to liftable position, by the first self-raising platform 10-1, elastomer is raised up to summit, by main control device 1 by obtaining the information of the first location of workpiece positioning device 11-1, known assembling model and elastomeric physical dimension determine the position information of strain gauge adhesion, and obtain the motion path of the first motion and control mechanism 12-1 and movement locus by these information thus the position completed pasting foil gauge is cleaned, remove and pasted scale or the greasy dirt on surface, after completing, elastomer is declined, elastomer is flowed to next air blowing link,
(2) blow: when being sent to liftable position information by second workpiece location position device 11-2 detection elastomer, by the second self-raising platform 10-2, elastomer is raised up to summit, by main control device 1 by obtaining the information of second workpiece location position device 11-2, known assembling model and elastomeric physical dimension determine the position information of pasting, and motion path and the movement locus of the second motion and control mechanism 12-2 is obtained by these information, thus dedusting and drying are carried out in the position completed pasting foil gauge, after completing, elastomer is declined, elastomer is flowed to next glue spraying link,
(3) glue spraying: when being sent to liftable position information by the 3rd location of workpiece positioning device 11-3 detection elastomer, by the 3rd self-raising platform 10-3, elastomer is raised up to summit, by main control device 1 by obtaining the information of the 3rd location of workpiece positioning device 11-3, known assembling model and elastomeric physical dimension determine the position information of pasting, and obtain the 3rd motion and the motion path of control mechanism 12-3 and movement locus by these information thus complete the action carrying out spraying alite paste to the position will pasting foil gauge, after completing, elastomer is declined, elastomer is flowed to secondary air blowing link, alite paste is dried up to a certain extent, then next stickup link is flowed to,
(4) paste: when being sent to liftable position information by the 4th location of workpiece positioning device 11-4 detection elastomer, by the 4th self-raising platform 10-4, elastomer is raised up to summit, by main control device 1 by obtaining the information of the 4th location of workpiece positioning device 11-4, known assembling model and elastomeric physical dimension determine the position information of pasting, and obtain the 4th motion and the motion path of control mechanism 12-4 and movement locus by these information thus to complete strain gauge adhesion to elastomeric by subsides position, after completing, elastomer is declined, elastomer is flowed to the next one and adds film link,
(5) film is added: when being sent to liftable position information by the 5th location of workpiece positioning device 11-5 detection elastomer, by the 5th self-raising platform 10-5, elastomer is raised up to summit, by main control device 1 by obtaining the information of the 5th location of workpiece positioning device 11-5, known assembling model and elastomeric physical dimension determine the position information of pasting, and obtained the 5th motion and the motion path of control mechanism 12-5 and movement locus thus complete the polyethylene resin sheet cut or other film are put above the foil gauge pasted by these information, after completing, elastomer is declined, elastomer is flowed to next pressurization link,
(6) pressurize: when being sent to liftable position information by the 6th location of workpiece positioning device 11-6 detection elastomer, by the 6th self-raising platform 10-6, elastomer is raised up to summit, by main control device 1 by obtaining the information of the 6th location of workpiece positioning device 11-6, known assembling model and elastomeric physical dimension determine the position information of pasting, and obtain the 6th motion and the motion path of control mechanism 12-6 and movement locus by these information thus complete the process that simulation finger pressurizes, extrude bubble and unnecessary adhesive, after completing, elastomer is declined, complete assembly process.
In the present embodiment after equipment completes pressurization operation, namely product completes attachment work; Thus make integrated operation realize automation, improve working efficiency.
About the data transfer mode how realized between main control device and each equipment and to carry out accurately locating to the position of strain gauge adhesion be technology known by this technician in the invention, therefore do not describe in detail.
Embodiment 2:
The general configuration of this enforcement is identical with embodiment 1, unlike when the two-sided paster of needs pressure transducer, upset operation is also provided with after described pressurization operation, after upset operation, degreasing, air blowing, glue spraying, air blowing repeated to elastomeric another side, pastes, add film and pressurization operation, complete elastomer double faced adhesive foil gauge; The step of described upset operation is: by rising elastomer after clamp elastomer, after making fixture and elastomer upset, put back to liftable position, declined by elastomer, elastomer is flowed to next link after completing by motor.Concrete Placement: as shown in Figure 8, tipping arrangement 29 is also connected with on pressurized equipment 8 is follow-up, also be provided with after described tipping arrangement 29 and the degreasing equipment 3 arranged successively in production line, a blowing device 4, glue spraying equipment 5, secondary blowing device 4-1, attaching apparatus 6, add membrane equipment 7 and pressurized equipment 8, as shown in Figure 9, described tipping arrangement 29 comprises the 7th self-raising platform 10-7, 7th location of workpiece positioning device 11-7, turnover fixture 30, lowering or hoisting gear 31, motor 32 and control gear 33, during work, when elastomer moves to the 7th self-raising platform 10-7, main control device 1 pair of tipping arrangement 29 detects, when tipping arrangement 29 works, now main control device 1 controls the line belt 9 in several stage and stops, when tipping arrangement 29 is in idle condition, after 7th self-raising platform 10-7 rises to summit, control gear 33 controls turnover fixture 30 adhesive, clamping elastomer, then control gear 33 controls lowering or hoisting gear 31, makes fixture and elastomer increase, then controlling motor 32 makes it overturn, finally control lowering or hoisting gear 31 to decline, elastomer is made to get back to pallet, unclamp fixture, thus complete elastomeric upset and move, by after the operating procedure that completes embodiment 1, then carry out after 29 upsets through tipping arrangement, complete the installation step identical with embodiment 1 successively again, thus make product complete two-sided attachment work.
Claims (9)
1. a foil gauge automatic assembly line, comprise line belt (9), main control device (1), air machinery (2) and the degreasing equipment (3) arranged successively in production line, a blowing device (4), glue spraying equipment (5), secondary blowing device (4-1), attaching apparatus (6), add membrane equipment (7) and pressurized equipment (8), all connected by line belt (9) between the described each equipment arranged successively in production line, it is characterized in that: be connected respectively by SC sigmal control between main control device (1) and air machinery (2) and each equipment of arranging successively in production line described above and line belt (9), self-raising platform is equipped with in each equipment arranged successively in production line described above, location of workpiece positioning device and motion and control mechanism, self-raising platform, connected by SC sigmal control between location of workpiece positioning device and motion and control mechanism, move and connected by SC sigmal control between control mechanism and main control device (1).
2. foil gauge automatic assembly line according to claim 1, it is characterized in that: described degreasing equipment (3) is also provided with detergent container (15) and decontamination head (14), described is respectively the first self-raising platform (10-1), the first location of workpiece positioning device (11-1) and the first motion and control mechanism (12-1) in the upper set self-raising platform of degreasing equipment (3), location of workpiece positioning device and motion and control mechanism, and described decontamination head (14) and first moves and control mechanism (12-1) control connection.
3. foil gauge automatic assembly line according to claim 2, it is characterized in that: on decontamination head (14), damping mechanism is housed, described degreasing equipment (3) is also provided with detergent to detect and warning device (13), and described detergent detects and warning device (13) is connected with detergent container (15) signal.
4. foil gauge automatic assembly line according to claim 1, is characterized in that: on a blowing device (4) and secondary blowing device (4-1), be equipped with the first route controller (16-1) and jet thrust (17), described self-raising platform set on a blowing device (4) and secondary blowing device (4-1), location of workpiece positioning device and motion and control mechanism are respectively the second self-raising platform (10-2), second workpiece location position device (11-2) and the second motion and control mechanism (12-2), described jet thrust (17) controls mobile by the second motion and control mechanism (12-2), first route controller (16-1) obtains source of the gas by air machinery (2), and jet thrust (17) is also carried with the first route controller (16-1) gas circuit and is connected, described glue spraying equipment (5) also comprises glue container (18), glue spraying head (19), gas path device (20) and the second route controller (16-2), the upper set self-raising platform of described glue spraying equipment (5), location of workpiece positioning device and motion and control mechanism are respectively the 3rd self-raising platform (10-3), 3rd location of workpiece positioning device (11-3) and the 3rd motion and control mechanism (12-3), described glue spraying head (19) controls mobile by the 3rd motion and control mechanism (12-3).
5. foil gauge automatic assembly line according to claim 1, it is characterized in that: described attaching apparatus (6) also comprises strain film magazine (21), first machine vision device (22-1), second machine vision device (22-2), first absorption heads device (23-1) and vacuum device used (24), the upper set self-raising platform of described attaching apparatus (6), location of workpiece positioning device and motion and control mechanism are respectively the 4th self-raising platform (10-4), 4th location of workpiece positioning device (11-4) and the 4th motion and control mechanism (12-4), described the first machine vision device (22-1) is located on the 4th self-raising platform (10-4), described 4th motion and control mechanism (12-4) respectively with the second machine vision device (22-2), first machine vision device (22-1), main control device (1) and the 4th self-raising platform (10-4) Signal transmissions connect, described vacuum device used (24) and main control device (1) communicate to connect, described vacuum device used (24) are connected with air machinery (2) source of the gas, the described membrane equipment (7) that adds also comprises diaphragm chamber (25), control gear (26) is put in second absorption heads device (23-2) and suction, described suction put control gear (26) respectively with air machinery (2), main control device (1) connects, described adds the upper set self-raising platform of membrane equipment (7), location of workpiece positioning device and motion and control mechanism are respectively the 5th self-raising platform (10-5), 5th location of workpiece positioning device (11-5) and the 5th motion and control mechanism (12-5), the second described absorption heads device (23-2) controls mobile by the 5th motion and control mechanism (12-5), described pressurized equipment (8) also comprises the 3rd route controller (16-3) and polishing head device (28), the upper set self-raising platform of described pressurized equipment (8), location of workpiece positioning device and motion and control mechanism are respectively the 6th self-raising platform (10-6), the 6th location of workpiece positioning device (11-6) and the 6th motion and control mechanism (12-6), the 6th motion in described pressurized equipment (8) and control mechanism (12-6) are by cylinder brought into motion organisation operations, and described polishing head device (28) controls mobile by the 6th motion and control mechanism (12-6).
6. foil gauge automatic assembly line according to claim 5, is characterized in that: included camera and lighting set in described first machine vision device (22-1) and the second machine vision device (22-2); Described polishing head device (28) is made up of rubber, damping mechanism, piston, and damping mechanism is arranged between rubber and piston.
7. the foil gauge automatic assembly line according to claim 1 or 2 or 3 or 4 or 5 or 6, it is characterized in that also being connected with tipping arrangement (29) on pressurized equipment (8) is follow-up, also be provided with after described tipping arrangement (29) and the degreasing equipment (3) arranged successively in production line, a blowing device (4), glue spraying equipment (5), secondary blowing device (4-1), attaching apparatus (6), add membrane equipment (7) and pressurized equipment (8), described tipping arrangement (29) comprises the 7th self-raising platform (10-7), 7th location of workpiece positioning device (11-7), turnover fixture (30), lowering or hoisting gear (31), motor (32) and control gear (33).
8. a foil gauge automated assembling operations controlling method, comprises the foil gauge automatic assembly line described in any one claim in adopting above-mentioned 1 ~ 7, it is characterized in that completing following operation successively by above-mentioned foil gauge automatic assembly line:
(1) degreasing: detect elastomer by the first location of workpiece positioning device (11-1) and be sent to liftable position, by the first self-raising platform (10-1), elastomer is raised up to summit, by main control device (1) by obtaining the information of the first location of workpiece positioning device (11-1), known assembling model and elastomeric physical dimension determine the position information of strain gauge adhesion, and obtain the motion path of the first motion and control mechanism (12-1) and movement locus by these information thus the position completed pasting foil gauge is cleaned, remove and pasted scale or the greasy dirt on surface, after completing, elastomer is declined, elastomer is flowed to next air blowing link,
(2) blow: by second workpiece location position device (11-2) detect elastomer be sent to liftable position information time, by the second self-raising platform (10-2), elastomer is raised up to summit, by main control device (1) by obtaining the information of second workpiece location position device (11-2), known assembling model and elastomeric physical dimension determine the position information of pasting, and motion path and the movement locus of the second motion and control mechanism (12-2) is obtained by these information, thus dedusting and drying are carried out in the position completed pasting foil gauge, after completing, elastomer is declined, elastomer is flowed to next glue spraying link,
(3) glue spraying: by the 3rd location of workpiece positioning device (11-3) detect elastomer be sent to liftable position information time, by the 3rd self-raising platform (10-3), elastomer is raised up to summit, by main control device (1) by obtaining the information of the 3rd location of workpiece positioning device (11-3), known assembling model and elastomeric physical dimension determine the position information of pasting, and obtain the 3rd motion and the motion path of control mechanism (12-3) and movement locus by these information thus complete the action carrying out spraying alite paste to the position will pasting foil gauge, after completing, elastomer is declined, elastomer is flowed to secondary air blowing link, alite paste is dried up to a certain extent, then next stickup link is flowed to,
(4) paste: by the 4th location of workpiece positioning device (11-4) detect elastomer be sent to liftable position information time, by the 4th self-raising platform (10-4), elastomer is raised up to summit, by main control device (1) by obtaining the information of the 4th location of workpiece positioning device (11-4), known assembling model and elastomeric physical dimension determine the position information of pasting, and obtain the 4th motion and the motion path of control mechanism (12-4) and movement locus by these information thus to complete strain gauge adhesion to elastomeric by subsides position, after completing, elastomer is declined, elastomer is flowed to the next one and adds film link,
(5) add film: by the 5th location of workpiece positioning device (11-5) detect elastomer be sent to liftable position information time, by the 5th self-raising platform (10-5), elastomer is raised up to summit, by main control device (1) by obtaining the information of the 5th location of workpiece positioning device (11-5), known assembling model and elastomeric physical dimension determine the position information of pasting, and obtained the 5th motion and the motion path of control mechanism (12-5) and movement locus thus complete the polyethylene resin sheet cut or other film are put above the foil gauge pasted by these information, after completing, elastomer is declined, elastomer is flowed to next pressurization link,
(6) pressurize: by the 6th location of workpiece positioning device (11-6) detect elastomer be sent to liftable position information time, by the 6th self-raising platform (10-6), elastomer is raised up to summit, by main control device (1) by obtaining the information of the 6th location of workpiece positioning device (11-6), known assembling model and elastomeric physical dimension determine the position information of pasting, and obtain the 6th motion and the motion path of control mechanism (12-6) and movement locus by these information thus complete the process that simulation finger pressurizes, extrude bubble and unnecessary adhesive, after completing, elastomer is declined, complete assembly process.
9. foil gauge automated assembling operations controlling method according to claim 8, it is characterized in that: after described pressurization operation, be also provided with upset operation, after upset operation, degreasing, air blowing, glue spraying, air blowing repeated to elastomeric another side, pastes, add film and pressurization operation, complete elastomer double faced adhesive foil gauge; The step of described upset operation is: by rising elastomer after clamp elastomer, after making fixture and elastomer upset, put back to liftable position, declined by elastomer, elastomer is flowed to next link after completing by motor.
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| CN107420392B (en) * | 2017-04-21 | 2020-04-21 | 平顶山燃气有限责任公司 | Gas meter metering chamber shell press-fitting combination method |
| JP6598820B2 (en) * | 2017-06-07 | 2019-10-30 | 株式会社Ｓｃｒｅｅｎホールディングス | Conveying apparatus, conveying method, and inspection system |
| CN108252993B (en) * | 2018-02-07 | 2024-02-13 | 洛阳展腾科技有限公司 | Bonding machine for processing dust removal bag ring |
| CN108457948B (en) * | 2018-03-09 | 2024-04-09 | 天津大林伟业科技有限公司 | Full-automatic sticking device for resistance strain gauge |
| CN108801772B (en) * | 2018-03-30 | 2021-01-08 | 鞍钢股份有限公司 | Strain gauge positioning method for high-speed tensile load test |
| CN109298674A (en) * | 2018-09-11 | 2019-02-01 | 芜湖全程智能科技有限公司 | A kind of pressure sensor automatic chip mounting production line control method |
| CN113477455B (en) * | 2021-07-16 | 2022-04-15 | 平显智能装备(深圳)有限责任公司 | OCR full-lamination assembly process production line |
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