CN103302732B - A kind of post-foaming contoured foam concrete sandwich composite heat insulation block special tooling - Google Patents
A kind of post-foaming contoured foam concrete sandwich composite heat insulation block special tooling Download PDFInfo
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- CN103302732B CN103302732B CN201310232288.0A CN201310232288A CN103302732B CN 103302732 B CN103302732 B CN 103302732B CN 201310232288 A CN201310232288 A CN 201310232288A CN 103302732 B CN103302732 B CN 103302732B
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- support plate
- gear support
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Abstract
The invention discloses a kind of post-foaming contoured foam concrete sandwich composite heat insulation block special tooling, be characterized in: by the U-shaped outer gear support plate 1 with several vertical groove 3 and several vertical support plate 2 and joint pin 4, the U-shaped interior gear support plate 5 with several vertical support plate 2 and joint pin 4, form with the connecting rod 6 of bar shaped connector 7, with the U-shaped outer gear support plate 1 of several vertical groove 3 and several vertical support plate 2 and joint pin 4, with the U-shaped interior gear support plate 5 of several vertical support plate 2 and joint pin 4, symmetry is placed on the two ends of prefabricated concrete siphonal lobe block 8 and prefabricated concrete internal lobe block 9, connecting rod 7 is buckled on joint pin 4, U-shaped outer gear support plate 1 is closely connected with siphonal lobe block 8 and internal lobe block 9 with interior gear support plate 5, itself and supporting plate 11 form the die cavity 10 of a bottom and all round closure, for pouring foaming concrete liquid slurry 14, make foam concrete heat-preserving PLASTIC LAMINATED 12.
Description
Technical field
The present invention relates to a kind of post-foaming contoured foam concrete sandwich composite heat insulation block special tooling, be specifically a kind of on composite sandwich insulation block production line by prefabricated solid concrete siphonal lobe block 8 and internal lobe block 9, with the foam concrete liquid slurry one-shot forming prepared, produce the special tooling of a kind of post-foaming contoured foam concrete sandwich complex heat-preservation fire prevention building block.
Background technology
In order to sustainable development, state compulsion carries out energy saving building, and by originally energy-conservation 50%, bring up to energy-conservation 65%, normal concrete building block cannot meet the power conservation requirement of 65%.Existing exterior insulation system for polyphenyl plate thin plastering exterior wall, exists and many problems: (1) external thermal insulation dehiscence of exterior wall; (2) external thermal insulation comes off; (3) heat-insulation layer poor impact resistance; (4) the insulation material life-span different from building; (5) easily there is fire disaster etc.What building Surgery therapy fire disaster occurred in recent years mainly contains: the new address 2009-02-09 big fire of Beijing CCTV, the 2010-11-15 big fire of Jiangzhou road, Shanghai; The prosperous 2011-02-03 big fire in Shenyang ten thousand.Beijing and Shanghai are the fire occurred in work progress; Shenyang is the fire occurred in use procedure.People query to this system, the Ministry of Construction has held in Beijing " building energy conservation and the seminar of building structure integrated technique " of First Nationwide in May, 2009, requires to develop structure and heat insulation integrated new builing structure body and Multifunction composite heat insulation block material.Some research units and building, building materials enterprise, built-in light foam concrete or organic insulation material in concrete segment hole, but owing to there being concrete rib, wall is connected the end of with, form concrete cold bridge, have a strong impact on thermal and insulating performance.And the composite sandwich insulation block of the utility model patent-many improved, as considerable new type blocks such as " composite thermal insulation building blocks " 200520001775.7,201020652160.1,201020637033.4,201120024705.9.Substantially be the composite sandwich insulation block be made up of concrete building block 1 with holes, concrete topping building block 3 and polyphenylene heat insulation slab 2, although eliminate concrete rib, cold bridge that wall and the end are formed, but also there is fatal technological deficiency: as remaining of sandwich use, there is the styrofoam that combustibility is B2 level, instead of there is the A level inorganic heat preservation fire proofing material of fire protecting performance and heat-insulating property.
The present invention is intended to the fatal technological deficiency overcoming the composite sandwich insulation block that above-mentioned " composite thermal insulation building block " is representative, attempt to adopt a kind of light foam concrete liquid slurry, to prevent fires building block with prefabricated solid concrete siphonal lobe block 8 and prefabricated a kind of novel sandwich complex heat-preservation of solid concrete internal lobe block 9 composite molding, with the two sides of composite molding with dovetail groove (15,16) foam concrete heat-preserving PLASTIC LAMINATED, as sandwich thermal insulated material, replace styrofoam, reach the object of fire prevention and insulation.
Utility model content
The object of the invention is to: overcome the fatal technological deficiency that art solutions such as above-mentioned " composite thermal insulation building blocks " exists, a kind of special tooling producing post-foaming contoured foam concrete sandwich composite heat insulation block is provided.
Technical scheme of the present invention is achieved in that it is by with the U-shaped outer gear support plate 1 of several vertical groove 3 and several vertical support plate 2 and joint pin 4, the U-shaped interior gear support plate 5 with several vertical support plate 2 and joint pin 4, and the connecting rod 6 with bar shaped connector 7 is formed, with the U-shaped outer gear support plate 1 of several vertical groove 3 and several vertical support plate 2 and joint pin 4, with the U-shaped interior gear support plate 5 of several vertical support plate 2 and joint pin 4, symmetry is placed on the two ends of prefabricated concrete siphonal lobe block 8 and prefabricated concrete internal lobe block 9, connecting rod 6 is buckled on joint pin 4, U-shaped outer gear support plate 1 is closely connected with prefabricated concrete internal lobe block 9 four with prefabricated concrete siphonal lobe block 8 with U-shaped interior gear support plate 5, they and supporting plate 11 form the die cavity 10 with all round closure bottom several, for pouring into a mould foam concrete liquid slurry 14, the closed die cavity 10 formed by precast concrete siphonal lobe block 8 and the precast concrete internal lobe block 9 all with several male dovetail groove 16 and female dovetail groove 15, close die cavity 10 thus and make two sides with several vertical dovetail grooves (15,16) foam concrete heat-preserving PLASTIC LAMINATED 12, by precast concrete siphonal lobe block 8 together with precast concrete internal lobe block 9 compact siro spinning technology.
The several vertical support plate 2 be positioned on U-shaped outer gear support plate 1 and U-shaped gear support plate 5 are inserted in the gap place at the two ends of prefabricated concrete siphonal lobe block 8 and prefabricated concrete internal lobe block 9, play stabilization.
U-shaped outer gear support plate 1, U-shaped interior gear support plate 5 and the prefabricated concrete siphonal lobe block 8 of the aspect ratio of several vertical support plate 2 be located thereon and prefabricated concrete internal lobe block 9 exceed 20mm; U-shaped outer gear support plate 1, U-shaped interior gear support plate 5, outside stopping the not outer trickling of foam concrete liquid slurry 14, its also play when production line lamination piling support supporting plate 11 and above product, protect shaping product not by the effect of damaging by pressure.The present invention has filled up the blank of domestic use foam concrete liquid slurry 14 with siphonal lobe block (8,9) composite molding composite sandwich insulation block in prefabricated solid concrete.
Accompanying drawing illustrates:
Fig. 1 is U-shaped outer gear support plate 1 schematic top plan view of the present invention;
Fig. 2 is U-shaped interior gear support plate 5 schematic top plan view of the present invention;
Fig. 3 is the schematic front view of connecting rod 6 of the present invention;
Fig. 4 is the A-A cross-sectional schematic of connecting rod 6 of the present invention;
Fig. 5 is that the present invention produces post-foaming contoured foam concrete sandwich composite heat insulation block special tooling schematic top plan view;
Fig. 6 is the schematic top plan view of the prefabricated concrete siphonal lobe block 8 of the present invention and internal lobe block 9;
Fig. 7 is that the present invention places the schematic top plan view socketing part 13 in prefabricated concrete siphonal lobe block 8 and internal lobe block 9;
Fig. 8 is the schematic top plan view that the present invention places U-shaped outer gear support plate 1 on the supporting plate 11 of carrying precast concrete siphonal lobe block 8, internal lobe block 9, U-shaped interior gear support plate 5 forms die cavity 10;
Fig. 9 is the schematic top plan view that the present invention pours into a mould foam concrete 14 in the closed die cavity 10 that siphonal lobe block 8, internal lobe block 9, U-shaped outer gear support plate 1, U-shaped interior gear support plate 5 and supporting plate 11 form;
Figure 10 is the post-foaming contoured foam concrete sandwich composite heat insulation block schematic top plan view of producing after using the present invention;
Figure 11 is the post-foaming contoured foam concrete sandwich composite heat insulation block structure schematic top plan view of producing after using the present invention;
In figure: 1 is U-shaped outer gear support plate
2 for vertically to keep off support plate
3 is vertical groove
4 for socketing post
5 is U-shaped interior gear support plate
6 is connecting rod
7 is bar shaped connector
8 is prefabricated solid concrete siphonal lobe block
9 is prefabricated solid concrete internal lobe block
10 for closing die cavity
11 for producing the supporting plate of inside and outside leaf block (8,9)
12 is the foam concrete heat-preserving PLASTIC LAMINATED of forming
13 for socketing part
14 is foam concrete liquid slurry
15 is female dovetail groove
16 is public dovetail groove
Detailed description of the invention
The present invention is achieved in that below in conjunction with accompanying drawing 1-Figure 11, is described further:
(1) mixing concrete material is shaping through block machine, concrete siphonal lobe block 8 and internal lobe block 9, deviates to drop on supporting plate 11 from the mould of block machine, and chain transfer drives supporting plate 11 and upper product thereof to next station;
(2) be placed in female dovetail groove 15 of siphonal lobe block 8 and internal lobe block 9 by socketing part 13, chain transfer drives the product on supporting plate 11 and top thereof to next station;
(3) the U-shaped outer gear support plate 1 of the vertical groove 3 of one fixed width and U-shaped interior gear support plate 5 will be had, be placed on prefabricated concrete siphonal lobe block 8 and the two ends of concrete internal lobe block 9 respectively, and be closely affixed with siphonal lobe block 8 and internal lobe block 9, finally connecting rod 6 is buckled on joint pin 4, now, siphonal lobe block 1, internal lobe block 3, U-shaped outer gear support plate 1 and U-shaped interior gear support plate 5 form the die cavity 10 of a bottom and all round closure with supporting plate 11, and chain transfer drives the product on supporting plate 11 and top thereof to next station;
(4) the foam concrete liquid slurry 14 be stirred is injected in closed die cavity 10, its height with concrete siphonal lobe block 8 and concrete internal lobe block 9 contour; Chain transfer drives the product on supporting plate 11 and top thereof to next station;
(5) a kind of post-foaming contoured foam concrete composite heat insulation fire prevention building block of forming and supporting plate 11 are stacked four to five floor heights by palletizing machine together, be sent in steam curing kiln carry out maintenance with fork truck;
(6) elder generation is quiet stops 2 hours, and then heat up gradually with 20 DEG C per hour, when temperature reaches 80 DEG C, constant temperature 8 hours, then lowers the temperature gradually with 20 DEG C per hour, until when reaching environment temperature, opens maintenance wicket, carries out kiln discharge; (also can adopt natural curing, but the production cycle is longer, yield rate is high not as steam curing.)；
(7), after kiln discharge, remove special tooling, product is tested according to national standard " composite insulating brick and composite heat insulation block " GB/T29060-2012;
(8) after standard compliant a kind of post-foaming contoured foam concrete composite heat insulation fire prevention building block product piling, as product library.
The beneficial effect that the present invention produces is:
(1) adopt efficient foam concrete inorganic heat insulation material to replace polystyrene foam plastics warming plate to produce composite sandwich insulation block, fundamentally solve solid and the once-combined problem of liquid of inorganic material; The product produced meets GB " composite insulating brick and composite heat insulation block " GB/T29060-2012;
(2) insulation blocks is produced in now prevailing hole foam concrete being cast in concrete segment, owing to there being concrete wall, the concrete cold bridge of rib and bottom exists, cause insulation and effect of heat insulation not good, and the post-foaming contoured foam concrete sandwich complex heat-preservation fire prevention building block that the present invention adopts special tooling to produce, stop the generation of cold bridge completely, be the best Multifucntional construction material of the performances such as current insulated fire, filled up the blank of domestic construction field of thermal insulation;
(3) inorganic heat insulation material and building same life-span, fireproof heat insulating;
(4) industrial residue is made full use of; as flyash, iron tailings powder, discarded molding sand powder etc. produce foam concrete; meet the recycling economy development requirement of environmental protection and the utilization of resources; have and wide market prospects; the shaping foam concrete of this kind of post-foaming carries out advance, creativeness, novelty and the practicality that composite heat insulation block possesses skills; be substitute technology and the product of polyphenyl sandwich composite heat insulation block and external thermal insulation system, very big contribution will be made in the utilization of resources and building energy saving field.
Claims (3)
1. a post-foaming contoured foam concrete sandwich composite heat insulation block special tooling, it is characterized in that: it is by with the U-shaped outer gear support plate (1) of several vertical groove (3) and several vertical support plate (2) and joint pin (4), the U-shaped interior gear support plate (5) with several vertical support plate (2) and joint pin (4), and the connecting rod (6) with bar shaped connector (7) is formed, with the U-shaped outer gear support plate (1) of several vertical groove (3) and several vertical support plate (2) and joint pin (4), with the U-shaped interior gear support plate (5) of several vertical support plate (2) and joint pin (4), symmetry is placed on the two ends of prefabricated concrete siphonal lobe block (8) and prefabricated concrete internal lobe block (9), connecting rod (6) is buckled on joint pin (4), U-shaped outer gear support plate (1) is closely connected with prefabricated concrete internal lobe block (9) four with prefabricated concrete siphonal lobe block (8) with U-shaped interior gear support plate (5), they and supporting plate (11) form the die cavity (10) with all round closure bottom several, for pouring into a mould foam concrete liquid slurry (14), the closed die cavity (10) formed by precast concrete siphonal lobe block (8) and the precast concrete internal lobe block (9) all with several male dovetail grooves (16) and female dovetail groove (15), this closed die cavity (10) makes two sides with several vertical dovetail grooves (15,16) foam concrete heat-preserving PLASTIC LAMINATED (12), by precast concrete siphonal lobe block (8) and precast concrete internal lobe block (9) compact siro spinning technology together.
2. a kind of post-foaming contoured foam concrete sandwich composite heat insulation block special tooling according to claim 1, it is characterized in that: the several vertical support plate (2) be positioned on U-shaped outer gear support plate (1) and U-shaped gear support plate (5) are inserted in the gap place at the two ends of prefabricated concrete siphonal lobe block (8) and prefabricated concrete internal lobe block (9), play stable support function.
3. a kind of post-foaming contoured foam concrete sandwich composite heat insulation block special tooling according to claim 1, is characterized in that: U-shaped outer gear support plate (1), U-shaped interior gear support plate (5) and the prefabricated concrete siphonal lobe block (8) of the aspect ratio of several vertical support plate (2) be located thereon and prefabricated concrete internal lobe block (9) exceed 20mm; U-shaped outer gear support plate (1), U-shaped interior gear support plate (5), except stop foam concrete liquid slurry (14) not outside trickling, it also plays when production line lamination piling, and support supporting plate (11) and product above thereof be not by the supporting role of damaging by pressure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310232288.0A CN103302732B (en) | 2013-05-30 | 2013-05-30 | A kind of post-foaming contoured foam concrete sandwich composite heat insulation block special tooling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310232288.0A CN103302732B (en) | 2013-05-30 | 2013-05-30 | A kind of post-foaming contoured foam concrete sandwich composite heat insulation block special tooling |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103302732A CN103302732A (en) | 2013-09-18 |
| CN103302732B true CN103302732B (en) | 2015-12-02 |
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| CN201310232288.0A Expired - Fee Related CN103302732B (en) | 2013-05-30 | 2013-05-30 | A kind of post-foaming contoured foam concrete sandwich composite heat insulation block special tooling |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107553715B (en) * | 2017-09-29 | 2023-08-08 | 成都城投远大建筑科技有限公司 | Forming device of building industrialization light self preservation temperature cladding |
| CN108407174B (en) * | 2018-03-08 | 2023-12-29 | 刘传伟 | Automatic placement machine for pull-connecting pieces of rear-molded sandwich composite heat-insulating building blocks |
| CN112622025A (en) * | 2020-12-18 | 2021-04-09 | 山西住工建筑科技有限公司 | Method for processing wall integrating structure, electromechanics and decoration |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101109205A (en) * | 2007-07-23 | 2008-01-23 | 徐振飞 | Heat-preserving energy-saving type bearing composite block and method for manufacturing the same |
| CN201873180U (en) * | 2010-10-22 | 2011-06-22 | 金立虎 | Anti-cracking support combined framework for sandwiched compound insulating building blocks |
| DE102010060742A1 (en) * | 2010-11-23 | 2012-05-24 | Kobra Formen Gmbh | Mold for the production of concrete blocks |
| CN202742492U (en) * | 2012-09-20 | 2013-02-20 | 福建泉工股份有限公司 | Block mould used for producing heat preservation block with foam |
| CN203381012U (en) * | 2013-05-30 | 2014-01-08 | 金立虎 | Special fixture for post-foamed foam concrete sandwiched composite insulation block |
-
2013
- 2013-05-30 CN CN201310232288.0A patent/CN103302732B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101109205A (en) * | 2007-07-23 | 2008-01-23 | 徐振飞 | Heat-preserving energy-saving type bearing composite block and method for manufacturing the same |
| CN201873180U (en) * | 2010-10-22 | 2011-06-22 | 金立虎 | Anti-cracking support combined framework for sandwiched compound insulating building blocks |
| DE102010060742A1 (en) * | 2010-11-23 | 2012-05-24 | Kobra Formen Gmbh | Mold for the production of concrete blocks |
| CN202742492U (en) * | 2012-09-20 | 2013-02-20 | 福建泉工股份有限公司 | Block mould used for producing heat preservation block with foam |
| CN203381012U (en) * | 2013-05-30 | 2014-01-08 | 金立虎 | Special fixture for post-foamed foam concrete sandwiched composite insulation block |
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| CN103302732A (en) | 2013-09-18 |
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Granted publication date: 20151202 Termination date: 20210530 |