CN103302239A - Recovered wax dehydrating process and equipment - Google Patents
Recovered wax dehydrating process and equipment Download PDFInfo
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- CN103302239A CN103302239A CN2013102278498A CN201310227849A CN103302239A CN 103302239 A CN103302239 A CN 103302239A CN 2013102278498 A CN2013102278498 A CN 2013102278498A CN 201310227849 A CN201310227849 A CN 201310227849A CN 103302239 A CN103302239 A CN 103302239A
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Abstract
The invention relates to the field of precision casting and particularly relates to a recovered wax dehydrating process and equipment used after a wax mould is dewaxed in an investment casting process. The recovered wax dehydrating process is as follows: the recovered wax dehydrating temperature is 100-110 DEG C, and the dehydrating time is 3-5h. The recovered wax dehydrating equipment comprises a wax storage chamber, an inner wall, a heat insulation layer, a recovered wax pipeline inlet, an available wax pipeline outlet and a drainage pipeline outlet, wherein the inner wall is made of a meal material; a heat conducting oil layer is arranged between the inner wall and the heat insulation layer; an electric heating pipe is arranged in the heat conducting oil layer; the electric heating pipe is connected with a temperature controller through an electric heating circuit; the wax storage chamber is internally provided with a temperature sensor; the temperature sensor is connected with the temperature controller through a temperature sensing circuit; and the temperature controller can be used for automatically controlling the electric heating pipe according to the temperature of the recovered wax in the wax storage chamber. By using the process and equipment, the available number of times of the circularly recovered wax is increased to over 10.
Description
Technical field
The present invention relates to the hot investment casting field, relate in particular in the full form casting process a kind of recycling wax dewatering process and equipment after wax-pattern dewaxed.
Background technology
After wax-pattern dewaxes in dewaxing kettle, the wax that melts just reclaims by recovery channel, because dewaxing kettle is to adopt the steam of HTHP to dewax, mix with wax so must have a lot of water, so must remove water treatment to the wax after reclaiming.
Traditional dewatering process all is to adopt about 180 ℃ high temperature to dewater, and this high temperature dewatering process destroys too large to the character of wax, when wax recycles more than 3 times, the quality of recycling wax just can not be guaranteed, thereby affect Product Precision, the product fraction defective reaches 20%, and rehabilitation cost is high.Simultaneously, adopt the recycling wax water removal device complex structure, expensive of this dewatering process.
Summary of the invention
Technical problem to be solved by this invention provides and a kind ofly can improve the recycling wax dewatering process that recycling wax recycles number of times.
Corresponding therewith, another technical problem that will solve of the present invention provides a kind of recycling wax that can improve and recycles number of times, recycling wax water removal device simple in structure.
With regard to the recycling wax dewatering process, the method that the present invention solves the problems of the technologies described above is: the temperature for removing water of recycling wax is 100-110 ℃, and the time of dewatering is 3-5 hour.
As the preferred version of recycling wax dewatering process of the present invention, the temperature for removing water of recycling wax is 105 ℃, and the time of dewatering is 4 hours.
Adopt above-mentioned technique, but the access times of circulation recycling wax be promoted to more than 10 times, reduce the generation of slop wax, effects of energy saving and emission reduction is obvious, the Product Precision yields promotes 20%.
With regard to the recycling wax water removal device, the present invention is that the equipment that solve the technical problem comprises storage wax chamber, inwall, heat-insulation layer, the recycling wax inlet duct, can use wax outlet conduit and drainage pipeline, described drainage pipeline is positioned at the below that can use the wax outlet conduit, described inwall adopts metal material to make, one deck heat conduction oil reservoir is arranged between described inwall and the heat-insulation layer, described heat conduction oil reservoir is in-built electric heating tube, described electric heating tube links to each other with temperature controller by electric heating circuit, described storage wax is equipped with temperature sensor in the chamber, described temperature sensor links to each other with temperature controller by temperature sensing circuit, and described temperature controller can be according to the temperature automatic control electrical heating pipe of recycling wax in the storage wax chamber.
Adopt the equipment of said structure, by electric heating tube the heat conduction oil reservoir is heated, and be controlled in the suitable scope by the temperature of temperature controller with recycling wax, thereby the character that guarantees recycling wax is not destroyed, and improves to recycle number of times.
As the further improvement of recycling wax water removal device of the present invention, described storage wax is equipped with filter in the chamber.
As further improving again of recycling wax water removal device of the present invention, described filter is three-stage filtration.
By above-mentioned improvement project, can when recycling wax is dewatered, some impurity can also be filtered.
Description of drawings
Fig. 1 is the structural representation of recycling wax water removal device of the present invention.
The specific embodiment
Recycling wax dewatering process of the present invention is controlled at the temperature for removing water of recycling wax about 105 ℃, and the time of dewatering is 4 hours.
Fig. 1 shows the structural representation of recycling wax water removal device of the present invention, as shown in the figure: the recycling wax water removal device comprises storage wax chamber 12, inwall 6, heat-insulation layer 8, recycling wax inlet duct 5, can use wax outlet conduit 2 and drainage pipeline 1, described drainage pipeline 1 is positioned at the below that can use wax outlet conduit 2, described inwall 6 adopts stainless steel to make, one deck heat conduction oil reservoir 7 is arranged between described inwall 6 and the heat-insulation layer 8, in the described heat conduction oil reservoir 7 electric heating tube 9 is housed, described electric heating tube 9 links to each other with temperature controller 11 by electric heating circuit 3, in the described storage wax chamber 12 temperature sensor 13 is housed, described temperature sensor 13 links to each other with temperature controller 11 by temperature sensing circuit 4, described temperature controller 11 can be according to the temperature automatic control electrical heating pipe 9 of storage wax chamber 12 interior recycling waxs, in the described storage wax chamber 12 filter 10 is housed also, described filter 10 is three-stage filtration, wherein the first order 101 is 40 orders, the second level 102 is 80 orders, and the third level 103 is 120 orders.
The course of work of above-mentioned recycling wax water removal device is: recycling wax flows into storage wax chamber 12 from recycling wax inlet duct 5, then the temperature of design temperature controller 11 is 105 ℃, and open 9 pairs of heat conduction oil reservoirs 7 of electric heating tube and heat, heat melts by the wax that stainless steel inwall 6 will store up in the wax chamber 12, temperature inductor 13 in the storage wax chamber 12 conducts to temperature controller 11 with the temperature of recycling wax by temperature sense circuit 4, when the temperature of storage wax chamber 12 interior waxes reaches 105 ℃, temperature controller 11 cuts off the power supply to electric heating tube 9 automatically, the temperature of recycling wax is controlled at about 105 ℃ all the time, and the whole time of dewatering is approximately 4 hours.Dewater finish after, wax and water by filter 10 respectively from using wax outlet conduit 2 and drainage pipeline 1 to flow out.
Claims (7)
1. recycling wax dewatering process, it is characterized in that: temperature for removing water is 100-110 ℃, the time of dewatering is 3-5 hour.
2. recycling wax dewatering process according to claim 1, it is characterized in that: temperature for removing water is 105 ℃, the time of dewatering is 4 hours.
3. equipment of be used for realizing the described recycling wax dewatering process of claim 1, comprise storage wax chamber, inwall, heat-insulation layer, the recycling wax inlet duct, can use wax outlet conduit and drainage pipeline, described drainage pipeline is positioned at the below that can use the wax outlet conduit, it is characterized in that: described inwall adopts metal material to make, one deck heat conduction oil reservoir is arranged between described inwall and the heat-insulation layer, described heat conduction oil reservoir is in-built electric heating tube, described electric heating tube links to each other with temperature controller by electric heating circuit, described storage wax is equipped with temperature sensor in the chamber, described temperature sensor links to each other with temperature controller by temperature sensing circuit, and described temperature controller can be according to the temperature automatic control electrical heating pipe of recycling wax in the storage wax chamber.
4. equipment according to claim 3 is characterized in that: described inwall adopts stainless steel to make.
5. according to claim 3 or 4 described equipment, it is characterized in that: described storage wax is equipped with filter in the chamber.
6. according to claim 3 or 4 described equipment, it is characterized in that: described filter is three-stage filtration.
7. equipment according to claim 5, it is characterized in that: described filter is three-stage filtration.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2013102278498A CN103302239A (en) | 2013-06-08 | 2013-06-08 | Recovered wax dehydrating process and equipment |
Applications Claiming Priority (1)
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CN2013102278498A CN103302239A (en) | 2013-06-08 | 2013-06-08 | Recovered wax dehydrating process and equipment |
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CN103302239A true CN103302239A (en) | 2013-09-18 |
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CN2013102278498A Pending CN103302239A (en) | 2013-06-08 | 2013-06-08 | Recovered wax dehydrating process and equipment |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104588577A (en) * | 2014-12-25 | 2015-05-06 | 嘉兴市亚一达特种钢铸造有限公司 | Water removing equipment and process method of water-containing wax liquid |
CN107262669A (en) * | 2017-07-05 | 2017-10-20 | 天长市兴宇铸造有限公司 | A kind of pretreating process that casting wax is carried out based on sedimentation |
CN108311641A (en) * | 2018-03-20 | 2018-07-24 | 大连源盛新材料有限公司 | Aero titanium alloy casting pattern wax vacuum filter recycles re-treating process |
CN111001761A (en) * | 2019-12-29 | 2020-04-14 | 王晓勇 | Wax rapid dehydration auxiliary device for precision casting |
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Patent Citations (6)
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CN2090284U (en) * | 1991-04-15 | 1991-12-11 | 游富珍 | Wax-water separator |
CN1100459A (en) * | 1993-09-16 | 1995-03-22 | 刘兴荣 | Wax recovering system |
CA2359254A1 (en) * | 2000-10-20 | 2002-04-20 | Charles Cote | Liquid separator |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104588577A (en) * | 2014-12-25 | 2015-05-06 | 嘉兴市亚一达特种钢铸造有限公司 | Water removing equipment and process method of water-containing wax liquid |
CN104588577B (en) * | 2014-12-25 | 2016-06-15 | 嘉兴市亚一达特种钢铸造有限公司 | The water removal device of a kind of moisture wax liquid and process thereof |
CN107262669A (en) * | 2017-07-05 | 2017-10-20 | 天长市兴宇铸造有限公司 | A kind of pretreating process that casting wax is carried out based on sedimentation |
CN108311641A (en) * | 2018-03-20 | 2018-07-24 | 大连源盛新材料有限公司 | Aero titanium alloy casting pattern wax vacuum filter recycles re-treating process |
CN108311641B (en) * | 2018-03-20 | 2020-02-18 | 大连源盛新材料有限公司 | Vacuum filtration recovery retreatment process for aviation titanium alloy casting model wax |
CN111001761A (en) * | 2019-12-29 | 2020-04-14 | 王晓勇 | Wax rapid dehydration auxiliary device for precision casting |
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C53 | Correction of patent of invention or patent application | ||
CB03 | Change of inventor or designer information |
Inventor after: Tan Qiuhua Inventor before: Liu Chang |
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Free format text: CORRECT: INVENTOR; FROM: LIU CHANG TO: TAN QIUHUA |
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Application publication date: 20130918 |