CN103291002A - High-strength roofing composite heat-insulation tile structure and method for manufacturing same - Google Patents
High-strength roofing composite heat-insulation tile structure and method for manufacturing same Download PDFInfo
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- CN103291002A CN103291002A CN2013101755108A CN201310175510A CN103291002A CN 103291002 A CN103291002 A CN 103291002A CN 2013101755108 A CN2013101755108 A CN 2013101755108A CN 201310175510 A CN201310175510 A CN 201310175510A CN 103291002 A CN103291002 A CN 103291002A
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Abstract
The invention discloses a high-strength roofing composite heat-insulation tile structure and a method for manufacturing the same, and belongs to the technical field of tiles for buildings. The high-strength roofing composite heat-insulation tile structure is characterized in that a layer of heat-insulation mortar with expanded and vitrified small balls is compounded on the bottom side of a flat or arc-shaped corrugated tile, and the bottom surface of the layer of heat-insulation mortar with the expanded and vitrified small balls is flat. The method includes steps of manufacturing a high-strength tile blank; placing the high-strength tile blank on an operating platform, and enabling the bottom side of the high-strength tile blank to face upwards; placing a mold frame which is a square frame on the bottom side of the tile blank; reserving a lap joint position on the outer side of the mold frame as needed; fitting the bottom of the mold frame with the bottom side of the tile blank; spraying polymer interface agents with the thickness of 1-2cm on the bottom side of the tile blank in the mold frame; pouring the heat-insulation mortar with the expanded and vitrified small balls; spraying anti-crack waterproof mortar with polymer fibers and the thickness of 1-2mm on the surface of the heat-insulation mortar with the expanded and vitrified small balls; curing the mortar; decorating the surface of the tile blank after the tile blank is dried. The high-strength roofing composite heat-insulation tile structure and the method have the advantage that the high-strength roofing composite heat-insulation tile structure can be used for heat-insulation and fireproofing roofing engineering for urban and rural construction.
Description
Technical field
The present invention relates to structure and the manufacture method thereof of a kind of high-strength roofing composite thermal insulation watt, belong to the construction tile technical field.
Background technology
Along with the enforcement of roofing flat-changed-into-sloping in China's urban construction, roofing is with watt entering a new developing period again.The raising that building energy conservation requires has proposed the requirement of thermal insulation to roofing.The vigorous market demand that watt had with incubation and thermal insulation function.
Watt kind in the market is various, and vitrified bond watt, ceramic tile, asbestos fiber watt etc. are arranged.The case of carrying out heat preservation construction at roofing is also arranged in the construction work, strengthen insulation as laying foam concrete, foam glass etc. at roofing.In disclosed document, have heat insulation function and watt compound report.Application number is that 94105803.4 " heat insulation tile and preparation method thereof " introduced a kind of with mixing such as perlite and cement.Be shaped then and make the technology of heat insulation tile.Application number be 99116502.0 patent " water-proof heat insulating tile and production method thereof " then provide a kind of in the middle of cement tile composite bed add the cinder concrete layer and realize heat insulation technical scheme.Application number then provides a kind of scheme of utilizing flyash and magnesia oxychloride cement to make high-strength ceramic-like light powdered coal ash tile for the patent of 01116736.X.Above-mentioned various watts are coming with some shortcomings aspect guarantor Warm performance, mechanical property and the durability.
Summary of the invention
The invention provides a kind of with expansion vitrification bead heat-preserving mortar and high-strength fabric cement watt compound technical scheme.
A kind of high-strength roofing composite thermal insulation tile structure, its architectural feature are, according to the building operations standard, keep lap position at Ping Bo or arc corrugated watt bottom side, and at the composite expanded kervit microbead insulated sand slurry of overlapping part.The bottom surface of expansion vitrification bead heat-preserving heat insulating mortar layer is plane, and the distance of the highest point of expansion vitrification bead heat-preserving screed bottom surface and watt bottom side (being the thickness of expansion vitrification bead heat-preserving screed thinnest part) is 20-30mm; The overlapping part width is 50-150mm.Watt can mating mutually in construction of various standards, form decorative effect on domatic roof, and form continuous insulation layer in the bottom side.
The structure of high-strength roofing composite thermal insulation watt, its main manufacturing technology steps is: make high-strength unbaked tile, rupture strength is greater than 5MPa, and the base bed thickness is 6-12 ㎜; The unbaked tile that suppresses is placed on the operating platform; the bottom side up; place framed in watt bottom side then; reserve overlapping part (framed thickness is also contained in the lap width) as required in the framed outside; framed is a square box; the waveform of framed bottom and unbaked tile matches to form a container that can contain mortar; framed upper flat; the distance of the highest point of framed upper plane and watt bottom side (being framed minimum constructive height) is 20-30mm; watt thick polymer interface agent of bottom side spraying 1-2 ㎜ in framed; pour into a mould the expansion vitrification bead heat-preserving heat insulating mortar then, the apparent density of expansion vitrification bead heat-preserving heat insulating mortar is 300-400 ㎏/m
3Coefficient of thermal conductivity is 0.06-0.08W/M.K; compressive strength is 1-2MPa; expansion vitrification bead heat-preserving heat insulating mortar surface is struck off along framed; then carry out 1-2 ㎜ thick polymer fibre crack-resistance waterproofing mortar spray treatment again on expansion vitrification bead heat-preserving heat insulating mortar surface; carry out maintenance then and solidify, carry out tiling after to be dried again and decorate and handle and the processing of plate shape, the incrustation layer thickness is 1-2mm.
Polymer interface agent of the present invention is the interfacial agents of this area routine.
At high-strength fabric cement tiling layer spraying colored glaze or inorganic coating, form decorative layer, high-strength tiling layer and thermal insulation layer in the roofing composite thermal insulation of one watt, can be used in the roof heat insulation of town and country construction, heat insulation, FPE (fire protection engineering).
Description of drawings
Fig. 1 is with the framed structural representation that is placed on watt bottom side;
1 is a watt bottom side, and 2 is the film frame, and 3 is minimum constructive height.
The specific embodiment
The present invention is further described below in conjunction with embodiment, but the present invention is not limited to following examples.
Embodiment 1:
Make high-strength unbaked tile, rupture strength is greater than 5MPa, and the base bed thickness is 6 ㎜.The unbaked tile that suppresses is placed on the operating platform; the bottom side up; then according to watt standard at the mould frame of watt placing and its shape adapts; framed upper flat; the distance of the highest point of framed upper plane and watt bottom side is 20mm; watt parison bottom surface layer in frame sprays 1 ㎜ polymer interface agent, pours into a mould the expansion vitrification bead heat-preserving heat insulating mortar then, and the apparent density of expansion vitrification bead heat-preserving mortar is 320 ㎏/m
3Coefficient of thermal conductivity is 0.063W/M.K; compressive strength is 1.1MPa; the surface of the frame is struck off; then carry out 1 ㎜ thick polymer fibre crack-resistance waterproofing mortar spray treatment again on vitrified micro-bead heat preserving layer top; carry out maintenance then and solidify, carry out tiling after to be dried again and decorate and handle and the processing of plate shape, the incrustation layer thickness is 1.1mm.According to above-mentioned technology make various standards watt, lap width is 50mm, watt cooperation of each standard can be barricaded as a sealing insulation face and decorate tiling by construction.Embodiment 2
Make high-strength unbaked tile, rupture strength is greater than 5MPa, and the base bed thickness is 12 ㎜.The unbaked tile that suppresses is placed on the operating platform; the bottom side up; then according to watt the mould frame that standard is placed in watt bottom side and its shape adapts; framed upper flat; the distance of the highest point of framed upper plane and watt bottom side is 30mm; watt parison bottom surface layer in frame sprays 2 ㎜ polymer interface agent, pours into a mould the expansion vitrification bead heat-preserving heat insulating mortar then, and the apparent density of expansion vitrification bead heat-preserving mortar is 402 ㎏/m
3Coefficient of thermal conductivity is 0.080W/M.K; compressive strength is 1.9MPa; the surface of the frame is struck off; then carry out 2 ㎜ thick polymer fibre crack-resistance waterproofing mortar spray treatment again on vitrified micro-bead heat preserving layer top; carry out maintenance then and solidify, carry out tiling after to be dried again and decorate and handle and the processing of plate shape, the incrustation layer thickness is 1.5mm.According to above-mentioned technology make various standards watt, lap width is 150mm, watt cooperation of each standard can be barricaded as a sealing insulation face and decorate tiling by construction.
Make high-strength unbaked tile, rupture strength is greater than 5MPa, and the base bed thickness is 8 ㎜.The unbaked tile that suppresses is placed on the operating platform; the bottom side up; then according to watt standard at the mould frame of watt placing and its shape adapts; framed upper flat; framed upper plane and watt the distance of highest point be 25mm; watt parison bottom surface layer in frame sprays 1.4 ㎜ polymer interface agent, pours into a mould the expansion vitrification bead heat-preserving heat insulating mortar then, and the apparent density of expansion vitrification bead heat-preserving mortar is 342 ㎏/m
3Coefficient of thermal conductivity is 0.066W/M.K; compressive strength is 1.3MPa; the surface of the frame is struck off; then carry out 2 ㎜ thick polymer fibre crack-resistance waterproofing mortar spray treatment again on vitrified micro-bead heat preserving layer top; carry out maintenance then and solidify, carry out tiling after to be dried again and decorate and handle and the processing of plate shape, the incrustation layer thickness is 1.1mm.According to above-mentioned technology make various standards watt, lap width is 100mm, watt cooperation of each standard can be barricaded as a sealing insulation face and decorate tiling by construction.
Claims (6)
1. a high-strength roofing composite thermal insulation tile structure is characterized in that, at bottom side compound one deck expansion vitrification bead heat-preserving mortar of Ping Bo or arc corrugated watt, the bottom surface of expansion vitrification bead heat-preserving screed is flat-shaped.
2. according to a kind of high-strength roofing composite thermal insulation tile structure of claim 1, it is characterized in that, according to the building operations standard, keep lap position, and at the composite expanded kervit microbead insulated sand slurry layer in the non-overlapping position of watt bottom side.
3. according to a kind of high-strength roofing composite thermal insulation tile structure of claim 2, it is characterized in that the overlapping part width is 50-150mm.
4. according to a kind of high-strength roofing composite thermal insulation tile structure of claim 1, it is characterized in that, expansion vitrification bead heat-preserving screed bottom surface and watt the distance of bottom side highest point, namely the thickness of expansion vitrification bead heat-preserving screed thinnest part is 20-30mm.
5. according to a kind of high-strength roofing composite thermal insulation tile structure of claim 1, it is characterized in that, watt upper surface also have colored glaze or inorganic coating decorative layer, its thickness is 1-2mm.
6. according to the method for the described high-strength roofing composite thermal insulation tile structure of claim 1-5, it is characterized in that, may further comprise the steps: make high-strength unbaked tile, rupture strength is greater than 5MPa, and the base bed thickness is 6-12 ㎜; The unbaked tile that suppresses is placed on the operating platform; the bottom side up; place framed in watt bottom side then; reserve overlapping part in the framed outside as required; framed is a square box; framed bottom and unbaked tile bottom side match; to form a container that can contain mortar; framed upper flat; the distance of the highest point of framed upper plane and watt bottom side, namely framed minimum constructive height is 20-30mm, watt thick polymer interface agent of bottom side spraying 1-2 ㎜ in framed; pour into a mould the expansion vitrification bead heat-preserving heat insulating mortar then, the apparent density of expansion vitrification bead heat-preserving mortar is 300-400 ㎏/m
3Coefficient of thermal conductivity is 0.06-0.08W/M.K; compressive strength is 1-2MPa; expansion vitrification bead heat-preserving heat insulating mortar surface is struck off along framed; carry out 1-2 ㎜ thick polymer fibre crack-resistance waterproofing mortar spray treatment then again on expansion vitrification bead heat-preserving heat insulating mortar surface; carry out maintenance and solidify, carry out tiling after to be dried again and decorate and handle and the processing of plate shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310175510.8A CN103291002B (en) | 2013-05-13 | 2013-05-13 | The manufacture method of a kind of high-strength roofing composite thermal insulation watt |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310175510.8A CN103291002B (en) | 2013-05-13 | 2013-05-13 | The manufacture method of a kind of high-strength roofing composite thermal insulation watt |
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| Publication Number | Publication Date |
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| CN103291002A true CN103291002A (en) | 2013-09-11 |
| CN103291002B CN103291002B (en) | 2016-04-27 |
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| CN201310175510.8A Expired - Fee Related CN103291002B (en) | 2013-05-13 | 2013-05-13 | The manufacture method of a kind of high-strength roofing composite thermal insulation watt |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103527898A (en) * | 2013-10-09 | 2014-01-22 | 关范 | Expanded perlite heat-insulated pipe shell with heat reflection cavity and production method thereof |
| CN104863309A (en) * | 2015-05-11 | 2015-08-26 | 袁章林 | Light and water-proof archaized integrated tile |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SE390044B (en) * | 1972-06-09 | 1976-11-29 | Owens Corning Fiberglass Corp | COMPOSITE BUILDING PLATE, SPECIAL FOR ROOF INSULATION |
| DE3447923A1 (en) * | 1984-12-06 | 1986-06-26 | Bernhard 4234 Alpen Bauersachs | Pantile element consisting of closed-pore rigid foam |
| CN2504337Y (en) * | 2001-07-20 | 2002-08-07 | 张勇军 | Sandwiched roof tile |
| CN2556292Y (en) * | 2002-07-28 | 2003-06-18 | 周云峰 | Cement polyphenyl glassfibre tile |
| CN2606145Y (en) * | 2003-03-31 | 2004-03-10 | 杨陆斌 | Multifunction thermal insulative tiles |
| CN2611471Y (en) * | 2003-02-20 | 2004-04-14 | 刘昌安 | Heat insualting, high strength color enamel semi-wave roof tiles |
| CN201362927Y (en) * | 2009-01-13 | 2009-12-16 | 安徽建工集团有限公司 | Thermal insulation decorative composite system of outer wall |
| CN201687135U (en) * | 2010-03-25 | 2010-12-29 | 田孟朝 | Cover tile prefabricated part |
-
2013
- 2013-05-13 CN CN201310175510.8A patent/CN103291002B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SE390044B (en) * | 1972-06-09 | 1976-11-29 | Owens Corning Fiberglass Corp | COMPOSITE BUILDING PLATE, SPECIAL FOR ROOF INSULATION |
| DE3447923A1 (en) * | 1984-12-06 | 1986-06-26 | Bernhard 4234 Alpen Bauersachs | Pantile element consisting of closed-pore rigid foam |
| CN2504337Y (en) * | 2001-07-20 | 2002-08-07 | 张勇军 | Sandwiched roof tile |
| CN2556292Y (en) * | 2002-07-28 | 2003-06-18 | 周云峰 | Cement polyphenyl glassfibre tile |
| CN2611471Y (en) * | 2003-02-20 | 2004-04-14 | 刘昌安 | Heat insualting, high strength color enamel semi-wave roof tiles |
| CN2606145Y (en) * | 2003-03-31 | 2004-03-10 | 杨陆斌 | Multifunction thermal insulative tiles |
| CN201362927Y (en) * | 2009-01-13 | 2009-12-16 | 安徽建工集团有限公司 | Thermal insulation decorative composite system of outer wall |
| CN201687135U (en) * | 2010-03-25 | 2010-12-29 | 田孟朝 | Cover tile prefabricated part |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103527898A (en) * | 2013-10-09 | 2014-01-22 | 关范 | Expanded perlite heat-insulated pipe shell with heat reflection cavity and production method thereof |
| CN104863309A (en) * | 2015-05-11 | 2015-08-26 | 袁章林 | Light and water-proof archaized integrated tile |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103291002B (en) | 2016-04-27 |
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Granted publication date: 20160427 Termination date: 20180513 |