CN1032906C - Ornamental pattern building members formed by hot-solidifying and moulding wastes - Google Patents

Abstract

The present invention relates to a novel beautiful and cheap pattern member for indoor decoration and outdoor decoration. Wastes or cheap raw materials, such as slag, wood dust, shredded paper and the crushed pieces of herbage plants and woody plants are used as filling materials and mixed with thermosetting high polymeric compounds, curing agents, etc. A decorative material and a member are formed by the technical processing, such as hot compression molding forming, shaping, etc., and are produced by synthesized and matched members and mould type line production. The present invention provides a large number of beautiful and cheap decorative materials and members for emulating decorative styles at all times and all over the world, has wide market prospect and is a breakthrough in indoor-outdoor decoration industry.

Description

Ornamental pattern building members formed by hot-solidifying and moulding wastes and manufacture method thereof

The present invention relates to indoor and outdoor decoration with ornamental pattern building members formed, especially adopt cheap material by the heat cure mold pressing make ornamental pattern building members formed.Or rather, relate to the concrete structure of this member, be used to make the special equipment of method and this method of enforcement of this member.

At present, along with the rise of senior interior decoration and house decoration heat, people adopt various ornament materials and technology to decorate living environment beautiful and comfortable, and are quiet and tastefully laid out pleasant.And improving constantly along with artistic appreciation and appreciation level, people more and more are not content with simple geometry body and the decorated style of making of the modern industry material, and require living environment to have higher levels of culture and artistic style, embody the traditional elegant luxurious decorated style of China or western classicality.But this class decorative effect often needs to expend a large amount of precious materials and the hand labour of cost high price just can reach, moreover does not still have the effective ways and the means of industrialized mass production at present, so be difficult to extensively adopt in buildings in general and house decoration.

The objective of the invention is to adopt a kind of new-type product structure and production technology, produce the construction material and the member of can be modelled after an antique modern China and foreign countries decorated style, not only good and cheap, also can carry out suitability for industrialized production in enormous quantities.

The object of the present invention is achieved like this: with the broken thing of some discarded objects or cheap material (as slag, wood chip, shredded paper, waste paper, cotton dregs, branch, careless bar, reed or this plant of vegetation) as filler, mix the high polymeric compound of thermosetting, add small number of curing agents, remover and catalyst again, stir through mixing, carry out filler according to superficial layer, the different level in intermediate layer with different broken fineness degrees, handle on moulded section then, typing and work surface.Here both can make independent member, also can resolve into some members to a large-scale complete pattern, make the primary structural component of each different shaping respectively, be assembled into complete member then.

According to element structure of the present invention, include superficial layer (being divided into upper surface and lower surface) and intermediate layer, system uses broken discarded object or other cheap material to make filler, and be added with the thermal curing agents mold pressing and form, it is moulded to and has different texture (for example imitative metal, imitative stone material, imitation brick sculpture, imitative gypsum, imitative fabric etc.) and different architectural styles (western classicality style for example at the middle and upper levels, comprise each famous epoch, famous school that two ocean buildings are advocated, as Byzantium, the interior decoration member of style such as Gothic, Ba Luoke, the Renaissance; The various abstract intention pattern elements of modern times and post-modernism; The Chinese classical traditional style and time immemorial totem pictorial style member etc.) decorative pattern.Wherein as the superficial layer of the upper and lower, its employed discarded object or cheap material can be broken thinner industrial residue (as slag, wooden slag etc.), and be added with remover as adding 0.5% calcium stearate, to form film in hot-forming process, nationality is to guarantee the fineness of demoulding and assurance product.As the intermediate layer, its employed discarded object or cheap material can be broken thicker waste paper, cotton dregs, branch, careless bar, reed, wood chip etc., and add the catalyst of using for Lauxite catalysis, to help the rapid shaping of goods.In addition, the discarded object or the cheap material that use as the member filler can also comprise glass fibre and asbestos etc., to increase its fire retardancy.

According to of the present invention ornamental pattern building members formed, thermal curing agents is wherein made glueing material and is used, and for example can adopt the cheap thermosetting plastics of Lauxite and so on.

The supporting moulding member of this member mainly contains four classes, and promptly A. post class decoration element is pieced part together as shaft, the stone base of column and cap; B. wall decoration member as screen board, partition, skirtboard, door and window lining, signboard, flies decorations such as cover, picture moulding, metope, embossing pattern; C. ceiling decoration element, as poppyhead, part is pieced in corner piece and line angle embossing together; D. furniture decoration carved on paste part.

Below in conjunction with the equipment drawing of technological process and manufacturing member of the present invention, the invention will be further described.

Fig. 1 is for making the equipment drawing of member of the present invention.Wherein 1 is lower floor's filler hopper.2 is the middle filler hopper.3 is upper strata filler hopper, and 4 is that heating box, 5 is the mold pressing top roller, and 6 is calibrator, and 7 are the mold pressing bottom roller, and 8,9 is heat(ing) coil, and 10 is the steel plate material-conveying belt, and 11 is main driving wheel, and 12 is forming frame.

Put into hopper (1) and hopper (3) through broken thinner material respectively as the top layer material, put into hopper (2) through broken thicker material.When start, the first blanking of hopper (1) is completed underlying material earlier, and hopper (2) then blanking is completed middle material, and upper layer material is completed in last hopper (3) blanking.The upper, middle and lower-ranking material of completing is delivered to the heating box heating through steel plate conveyer belt (10), to give curing.The material that gives curing through heating is molded after top roller (5) and mold pressing bottom roller (7) compression molding, delivers to and continues to heat typing in the calibrator (6), and the machine of sending at last carries out the Surface Machining processing outward.

In this equipment drawing, main driving wheel (11) drives mold pressing top roller (5), calibrator (6), mold pressing bottom roller (7), steel plate conveyer belt (10) respectively and moves synchronously; Three hoppers (1-3) space out and are installed in the front portion of forming frame (12) respectively; Heating of heating box (4) and calibrator (6) provides thermal source by heat(ing) coil (8,9) respectively.Mold pressing top roller (5) and mold pressing bottom roller (7) are a pair of synchronous butt joint mold pressing roll.

In this production process, except using to producing matched general device such as steam boiler, disintegrating machine, mixer, spraying equipment and other woodworking machinery, also use the special-purpose hot moulding that designs voluntarily, makes to give forming machine, to cooperate, realize the described processing method of wood invention with aforementioned device.

It is hard that decoration element after making has the surface, not easy damaged, from heavy and light, antiacid caustic corrosion, Mildewproof, nonflammable, Anti-moth-eating, heat-resisting cold deformation, the characteristics such as ageing-resistant, and can saw, can Follow closely, can dig, also can directly stick with glue on the surface of indoor wall or furniture, constructing operation very Convenient.

With the product of above-mentioned explained hereafter, because extensive, cheap, the convenient transportation of drawing materials, moulding Elegant style, the member kind is supporting, and it is simple to be suitable for batch production and construction method, so but extensive use In aspects such as construction and decoration and furniture manufacturings, with the finishing material as surface and inwall, thereby substitute Consumed the complex pattern finishing effect that process that a large amount of hand labors work with great care just can be made in the past Really, thereby have wide application market and a development prospect.

Claims (5)

1, a kind of architectural decorative component of making by the die forming that is heating and curing, include decorative layer and bottom, system makes thermal curing agents with urea-formaldehyde resin, interpolation is with catalyst, the packing material that contains glass fibre by mold pressing is made, it is characterized in that: the filler that uses as decorative layer and bottom is degree of fragmentation thinner slag and wooden slag, and increases by an intermediate layer between this is two-layer, and employed filler is one of the thicker waste paper of degree of fragmentation, cotton dregs, branch, careless bar, reed or its various combination.

2, architectural decorative component as claimed in claim 1 is characterized in that: be added with calcium stearate as releasing agent in decorative layer and underfilling.

3, architectural decorative component as claimed in claim 1 or 2 is characterized in that: glass fibre wherein substitutes with the asbestos that increase fire retardancy.

4, architectural decorative component as claimed in claim 3, it is characterized in that shaft, the stone base of column and cap that this member can be in the post class decoration element piece part together, screen board in the wall decoration member, partition, skirtboard, door and window lining, signboard, fly the cover, the picture moulding embossing pattern, part is pieced in poppyhead in the ceiling decoration element, corner piece and line angle embossing together, perhaps furniture decoration carved on paste part.

5, a kind of method that is used for making claim 1 architectural decorative component is characterized in that comprising the steps:

A, slag and wooden slag added after according to thinner degree of fragmentation fragmentation to mix with thermal curing agents and remover stir, with standby as this member lower floor filler;

B, waste paper, cotton dregs, branch, careless bar, reed are added thermal curing agents after according to thicker degree of fragmentation fragmentation, and stir, with standby as this member intermediate layer filler with the catalyst mix of impelling this member rapid shaping;

C, slag and wooden slag are added with thermal curing agents after according to thinner degree of fragmentation fragmentation, and mix with remover and to stir, with standby as this member upper strata filler;

D, the filler that respectively superficial layer and intermediate layer is used according to the order of A, B, C lay, and heat and give curing;

E, will give the filler that is cured and send into mould carrying out compression molding, and

F, the member that is molded into is sent into the calibrator typing of heating.

Images