Summary of the invention
Technical problem to be solved by this invention is: a kind of anti-electrostatic two sulphur sponge sizing materials and preparation method thereof and application are provided, and it has solved the not technical barrier of anti-electrostatic of two sulphur sponges, to overcome the deficiencies in the prior art.
The anti-electrostatic two sulphur sponge sizing materials that are achieved in that of the present invention calculate by weight, comprise 90~110 parts of standard glue, 2~3 parts of sulphur, 1.7~2 parts of vulcanization accelerators, 7~9 parts of nano zine oxides, 11~15 parts of stearic acid, 80~100 parts of potter's clay, 2~2.5 parts of gas generation agent H, 0.4~0.6 part of Whitfield's ointment, 18~22 parts of high wear-resistant carbon blacks, 4~6 parts of graphitized carbon blacks, 12~17 parts of machine oil, 8~12 parts of dibutyl phthalates and 1.5~2.5 parts of polyamide fibre staple fibres.
Preferred scheme is that calculating comprises 100 parts of standard glue by weight, 2.5 part sulphur, 1.9 parts of vulcanization accelerators, 8 parts of nano zine oxides, 13.5 part stearic acid, 90 parts of potter's clay, 2.3 parts of gas generation agent H, 0.5 part of Whitfield's ointment, 20 parts of high wear-resistant carbon blacks, 5 parts of graphitized carbon blacks, 15 parts of machine oil, 10 parts of dibutyl phthalates and 2 parts of polyamide fibre staple fibres.
Described standard glue is 2# standard glue.
Described machine oil is 46# machine oil.
Described vulcanization accelerator is, per 1.9 parts of vulcanization accelerators are by 0.5 part of captax, and 1.2 parts of altaxs and 0.2 part of TM monex TD form.
The preparation method of anti-electrostatic two sulphur sponge sizing materials gets each component, 1 by above-mentioned weight fraction) the preparation master batch: the standard glue with 1/2 is not higher than 50 ℃ opening rubber mixing machine in temperature plasticates to Wei Shi plasticity number 0.63~0.68, gets the rubber master batch broken-(down)rubber; The rubber master batch broken-(down)rubber is added in the banburying, add 2 parts of stearic acid, polyamide fibre staple fibre and graphitized carbon blacks, refine and add high wear-resistant carbon black after 2 minutes, after re-refining 4 minutes, add machine oil, after treating that Banbury mixer is loaded, refine after 1 minute, add dibutyl phthalate (DBP) again, treat that rubber mixing machine is loaded after, refine made dibutyl phthalate (DBP) all hold to go in the colloid in 3 minutes after, discharge is to opening rubber mixing machine, and sizing material turned refining evenly following sheet under 5~6mm roll spacing, naturally cool to room temperature, place 24 hours standby; 2) preparation broken-(down)rubber: remaining standard glue is not higher than 50 ℃ opening rubber mixing machine in temperature plasticates to Wei Shi plasticity number 0.63~0.68, get broken-(down)rubber; 3) broken-(down)rubber that makes preparation rubber unvulcanizate: with step 2), vulcanization accelerator, nano zine oxide, remaining stearic acid, gas generation agent H, Whitfield's ointment and sulphur drop in the rubber mixing machine, refine after 1.5 minutes, add master batch, re-refined 1 minute, add potter's clay then, refine after 4 minutes, discharge is to opening rubber mixing machine, is under the condition of 4~5 mm in the roll spacing of opening rubber mixing machine, with the rubber unvulcanizate refining evenly, the slice water cooling detects and corrects, and the sulfuration starting point that makes rubber unvulcanizate is 2 minutes 40 seconds~3 minutes and 30 seconds, plasticity number is 0.52~0.58, namely gets anti-electrostatic two sulphur sponge sizing material finished products.
The application of anti-electrostatic two sulphur sponge sizing materials, with anti-electrostatic two sulphur sponge sizing materials slice in mill, slice thickness is 3~3.5mm, is cut into corresponding film by mold shape; The glue face of base fabric in the film that cuts and the anti-electrostatic rubber overshoes sponge that cuts is pasted, after the metering adhesive plaster weight, with it in 160~170 ℃ two sulphur sponge mold cavities, cloth is faced down, glue faces up, under pressure 20MPa condition, vulcanized 3.5~4.5 minutes, repair and flow limit glue, namely get anti-electrostatic two sulphur sponge finished products.
In order further to verify effect of the present invention, carried out following experiment:
One, standard glue broken-(down)rubber Wei Shi plasticity number influences the sponge foaming effect
Obtain by table 1, the Wei Shi plasticity number of the required standard glue of two sulphur gelatin sponge is 0.63-0.68.
Two, sulfuration cooperation system is to foaming effect and resistance value influences
1, vulcanization system, a pore system are to two sulphur sponge quality influence
2, rubber softening system, reinforcing and filling system are to the sponge quality influence
By table 2, table 3, acquisition optimum formula consumption be: 100 parts of 2# standard glue, 2.5 parts of sulphur, 1.9 parts of vulcanization accelerators, 8 parts of nano zine oxides, 13.5 parts of stearic acid, 2.5 parts of gas generation agent H, 0.5 part of Whitfield's ointment, 90 parts of potter's clay, 20 parts of high wear-resistant carbon blacks, 5 parts of graphitized carbon blacks, 15 parts of 46# machine oil, 10 parts of dibutyl phthalates, 2 parts of polyamide fibre staple fibres.
Three, cure conditions research:
Draw by table 4 testing data, the optimum cure condition of anti-electrostatic two sulphur sponges is: vulcanizer operating pressure 20MPa, 165 ℃ of curing temperatures, curing time 3.5min.
Five, the accelerator combination system is to anti-electrostatic two sulphur sponge quality influence
Draw by table 5, the best proportioning of promotor is: per 1.9 parts of vulcanization accelerators are by 0.5 part of captax, 1.2 parts of altaxs and 0.2 part of TM monex TD.
Owing to adopted technique scheme, compared with prior art, the present invention adjusts the sizing compound formula preparation method of two sulphur sponges, make two sulphur sponges under the prerequisite that satisfies its basic performance requriements, the effect that also has anti-electrostatic has improved its scope of application and application prospect, and material source of the present invention is extensive, the preparation method is simple, but also corresponding application method is provided.The present invention is simple, and is with low cost, and the result of use of product is good.
Embodiment
Embodiments of the invention: anti-electrostatic two sulphur sponge sizing materials, calculate by weight, comprise 100 parts of 2# standard glue, 2.5 part sulphur, 1.9 parts of vulcanization accelerators, 8 parts of nano zine oxides, 13.5 part stearic acid, 90 parts of potter's clay, 2.3 parts of gas generation agent H, 0.5 part of Whitfield's ointment, 20 parts of high wear-resistant carbon blacks, 5 parts of graphitized carbon blacks, 15 parts of 46# machine oil, 10 parts of dibutyl phthalates and 2 parts of polyamide fibre staple fibres; Per 1.9 parts of vulcanization accelerators are by 0.5 part of captax, and 1.2 parts of altaxs and 0.2 part of TM monex TD form.
The preparation method of anti-electrostatic two sulphur sponge sizing materials gets each component, 1 by above-mentioned weight fraction) the preparation master batch: the standard glue with 1/2 is not higher than 50 ℃ opening rubber mixing machine in temperature plasticates to Wei Shi plasticity number 0.63~0.68, gets the rubber master batch broken-(down)rubber; The rubber master batch broken-(down)rubber is added in the banburying, add 2 parts of stearic acid, polyamide fibre staple fibre and graphitized carbon blacks, refine and add high wear-resistant carbon black after 2 minutes, after re-refining 4 minutes, add machine oil, after treating that Banbury mixer is loaded, refine after 1 minute, add dibutyl phthalate (DBP) again, treat that rubber mixing machine is loaded after, refine made dibutyl phthalate (DBP) all hold to go in the colloid in 3 minutes after, discharge is to opening rubber mixing machine, and sizing material turned refining evenly following sheet under 5~6mm roll spacing, naturally cool to room temperature, place 24 hours standby; 2) preparation broken-(down)rubber: remaining standard glue is not higher than 50 ℃ opening rubber mixing machine in temperature plasticates to Wei Shi plasticity number 0.63~0.68, get broken-(down)rubber; 3) broken-(down)rubber that makes preparation rubber unvulcanizate: with step 2), vulcanization accelerator, nano zine oxide, remaining stearic acid, gas generation agent H, Whitfield's ointment and sulphur drop in the rubber mixing machine, refine after 1.5 minutes, add master batch, re-refined 1 minute, add potter's clay then, refine after 4 minutes, discharge is to opening rubber mixing machine, is under the condition of 4~5 mm in the roll spacing of opening rubber mixing machine, with the rubber unvulcanizate refining evenly, the slice water cooling detects and corrects, and the sulfuration starting point that makes rubber unvulcanizate is 2 minutes 40 seconds~3 minutes and 30 seconds, plasticity number is 0.52~0.58, namely gets anti-electrostatic two sulphur sponge sizing material finished products.
The application of anti-electrostatic two sulphur sponge sizing materials, with anti-electrostatic two sulphur sponge sizing materials slice in mill, slice thickness is 3~3.5mm, is cut into corresponding film by mold shape; The glue face of base fabric in the film that cuts and the anti-electrostatic rubber overshoes sponge that cuts is pasted, after the metering adhesive plaster weight, with it in 160~170 ℃ two sulphur sponge mold cavities, cloth is faced down, glue faces up, under pressure 20MPa condition, vulcanized 3.5~4.5 minutes, repair and flow limit glue, namely get anti-electrostatic two sulphur sponge finished products.