CN103286454A - Laser precision machining system and laser rough edge removing method - Google Patents
Laser precision machining system and laser rough edge removing method Download PDFInfo
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- CN103286454A CN103286454A CN2013102269395A CN201310226939A CN103286454A CN 103286454 A CN103286454 A CN 103286454A CN 2013102269395 A CN2013102269395 A CN 2013102269395A CN 201310226939 A CN201310226939 A CN 201310226939A CN 103286454 A CN103286454 A CN 103286454A
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Abstract
The invention discloses a laser precision machining system and a laser rough edge removing method. The laser precision machining system comprises a working platform, a detecting unit, a laser machining unit and a processing unit, wherein the working platform is used for loading a workpiece on which the rough machining is carried out, and the processing unit is electrically connected with the working platform, the detecting unit and the laser machining unit. The laser rough edge removing method is carried out through the laser precision machining system, and comprises the following steps that firstly, the detecting unit detects the outline of the workpiece to obtain a set of detected model data; secondly, the processing unit compares the detected model data generated in the first step with a set of standard model data, and then a set of machining paths for removing rough edges are obtained; thirdly, the processing unit controls a laser of the laser machining unit to carry out the laser rough edge removing on the workpiece according to the machining paths produced in the second step.
Description
Technical field
The present invention relates to a kind of system of processing and processing method, particularly relate to a kind of laser accurate system of processing and laser ablation burr method.
Background technology
Because via the mould ejection formation or by the workpiece of bulk via cutter and laser cutting machine-shaping, the gap that often has in the process of ejection formation easily because of mould produces unnecessary burr, or the flaw of the processing projection burr that produce of cutter and laser cutting.Therefore, need remove the flaw of this workpiece in artificial mode earlier, as striking off the unnecessary burr that produced via ejection formation with cutter, or polish the projection burr that produced via Tool in Cutting with emery wheel.But in above-mentioned process with this workpiece flaw of artificial removal, easily because of work fatigue or under the not enough situation of notice of operator, but excessively cutting or this workpiece of overmastication and cause this workpiece can't reach in the dimensional standard of shipment and submit an expense account.
In addition, People's Republic of China's Granted publication number CN100493810C patent case and TaiWan, China are openly numbered No. 201136694 patent case and are respectively disclosed a kind of laser processing device with burr removal device.This burr removal device can be a sand blasting unit, a grinding wheel unit or a milling cutter device, and in this laser processing device laser processing procedure, is removed along with the Laser Processing path will process formed burr.But above-mentioned burr removal device can't carry out in various degree sandblast or grinding cutting at the burr of different size shape, therefore under same burr removal pattern, may cause the overmastication cutting of workpiece or burr to remove incomplete situation generation.
Summary of the invention
The object of the present invention is to provide and a kind ofly can detect burr and the mismachining tolerance place of workpiece after the roughing automatically and remove burr and the laser accurate system of processing of mismachining tolerance place revisal.
Another object of the present invention is to provide a kind of laser ablation burr method.
Laser accurate system of processing of the present invention is suitable for carries out Precision Machining for one via the workpiece after the roughing, as the removal of unnecessary burr or for the revisal in addition of mismachining tolerance place, this laser accurate system of processing comprises a workbench, a detecting unit, a Laser Processing unit, and a processing unit.
This workbench is for this workpiece mounting.
This detecting unit is arranged at this workbench top, in order to the appearance profile that detects the workpiece of mounting on this workbench to obtain one group of detection model data.
This Laser Processing unit is arranged at this workbench top, laser can be shone in mounting on this workbench workpiece and carry out laser accurate processing for this workpiece.
This processing unit is electrically connected this detecting unit and controls the machining path of laser on this workpiece of this Laser Processing unit, and can import one group of master pattern data of storage.
Wherein, after this detecting unit exports these detection model data to this processing unit, this processing unit produces one group of machining path with these detection model data and this master pattern data comparison back computing, and the laser of controlling this Laser Processing unit carries out laser accurate processing according to this machining path for this workpiece.
Preferably, this workbench comprises that arranges a face, and one be arranged at this and face be set and for the tool of this workpiece spacing storing, this workbench be subjected to this processing unit control and can with this workpiece in a detection position, a Working position, and one unload between the position mobile.When this workpiece is positioned at this detection position, this workpiece is the detection range that is positioned at this detecting unit, when this workpiece is positioned at this Working position, this workpiece is the range of work that is positioned at this Laser Processing unit, when this workpiece is positioned at this and unloads the position, this workpiece is the position that is positioned at away from this detecting unit and this Laser Processing unit, unloads this tool with the workpiece with the laser accurate completion of processing.
Preferably, this detecting unit is a three-dimensional laser scanner, an image acquisition module, or aforementioned both combination.
Preferably, this Laser Processing unit comprises that a focal position to laser moves the control mirror group of control.
A kind of laser accurate system of processing of the present invention, be suitable for for several workpiece after via roughing and carry out laser accurate processing, this laser accurate system of processing comprises the workbench of a described workpiece mounting of confession, a detecting unit, a Laser Processing unit, and processing unit, this detecting unit is arranged at this workbench top, in order to the appearance profile that detects the workpiece of mounting on this workbench to obtain array corresponding to the detection model data of described workpiece; This Laser Processing unit is arranged at this workbench top, laser can be shone in mounting on this workbench workpiece and carry out laser accurate processing for each workpiece; This processing unit is electrically connected this detecting unit and controls the machining path of laser on this workpiece of this Laser Processing unit, and can import one group of master pattern data of storage; Wherein, after this detecting unit exports described detection model data to this processing unit, this processing unit produces the array machining path with described detection model data and this master pattern data comparison back computing, and the laser of controlling this Laser Processing unit carries out laser accurate processing according to each machining path for corresponding workpiece.
Preferably, this workbench comprises that arranges a face, and several arrange and supply respectively the tool of the spacing storing of described workpiece at interval, this workbench be subjected to the control of this processing unit and can be respectively with each workpiece in a detection position, Working position and one unload between the position mobile, when each workpiece is positioned at this detection position, this workpiece is the detection range that is positioned at this detecting unit, when each workpiece is positioned at this Working position, this workpiece is the range of work that is positioned at this Laser Processing unit, when each workpiece is positioned at this and unloads the position, this workpiece is the position that is positioned at away from this detecting unit and this Laser Processing unit, unloads this tool with the workpiece with the laser accurate completion of processing.
Laser ablation burr method of the present invention utilizes the processing unit that can import one group of master pattern data of storage to cooperate a detecting unit and a Laser Processing unit to carry out one via the burr removal of the workpiece after the roughing, and it comprises following steps:
(a) this detecting unit carries out the detection of appearance profile and obtains one group of detection model data for this workpiece;
(b) this processing unit obtains one group in order to remove the machining path of burr with detection model data and this master pattern data comparison back computing that step (a) produces; And
(c) this processing unit laser of controlling this Laser Processing unit carries out the laser ablation burr according to the machining path that step (b) produces for this workpiece.
Preferably, after step (c), continue again and circulate in regular turn and carry out this step (a), step (b) and step (c), namely stop subsequent step up to being consistent with these master pattern data in the resulting detection model data of this step (a).
Beneficial effect of the present invention is: by the workpiece of this detecting unit after for roughing carry out size measurement and after obtaining one group of detection model data, convert both difference place computings to one group of machining path via this processing unit after with the comparison of these detection model data and this master pattern data again, allow this processing unit control this Laser Processing unit and carry out the in addition revisal of the removal of unnecessary burr or mismachining tolerance place according to this machining path for this workpiece, to reach the effect that the workpiece of removing after burr and the Precision Machining revisal meets the master pattern size.
Description of drawings
Fig. 1 is the stereogram of an embodiment of laser accurate system of processing of the present invention;
Fig. 2 is a schematic diagram, and the electrical connection of a workbench of this preferred embodiment, a detecting unit, a Laser Processing unit and a processing unit is described;
Fig. 3 is a generalized section, illustrates that a workpiece after the roughing has burr and several mismachining tolerance places, and wherein chain-dotted line is that one group of master pattern data is corresponding to the section profile at this workpiece section place;
Fig. 4 is the flow chart of an embodiment of laser ablation burr method of the present invention.
The specific embodiment
The present invention is described in detail below in conjunction with drawings and Examples.
Consult Fig. 1 and Fig. 2, an embodiment of laser accurate system of processing of the present invention, be applicable in regular turn and carry out laser accurate processing to three via the workpiece 1 after the roughing, the removal of unnecessary burr A as shown in Figure 3 or for the B of mismachining tolerance place revisal in addition, this laser accurate system of processing comprises a workbench 2, a detecting unit 3, a Laser Processing unit 4, and a processing unit 5.
This workbench 2 is a rotation platform, comprises that arranges a face 20, and three spacer rings arrange the pivot of face 20 and are arranged at the tool 21 that this arranges face 20 and supplies described workpiece 1 spacing storing respectively around this.
This detecting unit 3 is arranged at this workbench 2 tops movably by a robotic arm 30, and in order to the appearance profile that detects the workpiece 1 of mounting on this workbench 2 to obtain one group of detection model data.In the present embodiment, this detecting unit 3 comprises that is the three-dimensional laser scanner 31 of the active scanning of noncontact, and the combination for CCD (Charge-coupled Device) image acquisition module 32 of noncontact passive type scanning.This three-dimensional laser scanner 31 is by being projected to laser on the workpiece to be detected 1, and receives 1 laser light reflected of this workpiece and calculate the three-dimensional spatial information of this workpiece, and then obtains this detection model data.These CCD image acquisition module 32 utilizations obtain the image of several different rotary angles of workpiece 1 to be detected, handle via image again and remove background and take out the profile lines, profile lines calculation with each angle is combined into the three-D profile of this workpiece 1 again, and then obtains this detection model data.Because being suitable for, this three-dimensional laser scanner 31 do not handle fragile or perishable surface, and this CCD image acquisition module 32 is difficult for handling glittering (high reflectance), minute surface or translucent surface, therefore, can select this three-dimensional laser scanner 31 and this CCD image acquisition module 32 wherein one to carry out the detection of the appearance profile of this workpiece 1 for the workpiece 1 of unlike material, and then obtain this detection model data.
This Laser Processing unit 4 is arranged at this workbench 2 tops, laser can be shone in mounting on this workbench 2 workpiece 1 and carry out laser accurate processing for this workpiece 1.In the present embodiment, this Laser Processing unit 4 is a YVO4 laser beam marking machine that utilizes a control mirror group (not shown) to carry out three-dimensional mobile control for the focal position of laser.
This processing unit 5 is electrically connected these detecting units 3, this workbench 2, and this Laser Processing unit 4, and can import and store one group of master pattern data corresponding with workpiece 1.
Wherein, this workbench 2 be subjected to 5 controls of this processing unit and can be respectively with each workpiece 1 in a detection position, Working position and one unload between the position and rotate, when each workpiece 1 is positioned at this detection position, this workpiece 1 is the detection range that is positioned at this detecting unit 3, when each workpiece 1 is positioned at this Working position, this workpiece 1 is the range of work that is positioned at this Laser Processing unit 4, when each workpiece 1 is positioned at this and unloads the position, this workpiece 1 is the position that is positioned at away from this detecting unit 3 and this Laser Processing unit 4, unloads this tool 21 with the workpiece 1 with the laser accurate completion of processing.
Wherein, after the detection model data that this detecting unit 3 will correspond to each workpiece export this processing unit 5 to, this processing unit 5 converts both difference place computings to one group of machining path after with the comparison of each detection model data and this master pattern data, and the laser of controlling this Laser Processing unit 4 carries out the in addition revisal of the removal of unnecessary burr or mismachining tolerance place according to this machining path for corresponding workpiece 1.
Consult Fig. 1 and Fig. 4, laser ablation burr method of the present invention is to utilize aforesaid laser accurate system of processing to carry out the burr via the workpiece 1 after the roughing to remove, and this laser ablation burr method comprises following steps:
In step 401, this detecting unit 3 carries out the detection of appearance profile and obtains one group of detection model data for this workpiece 1.
In step 402, this processing unit 5 obtains one group in order to remove the machining path of burr with detection model data and one group of master pattern data comparison back computing that step 401 produces.
In step 403, the laser of these processing unit 5 these Laser Processing unit 4 of control carries out the laser ablation burr according to the machining path that step 402 produces for this workpiece 1.
Preferably, after step 403, continue again and circulate in regular turn and carry out this step 401, step 402 and step 403, namely stop subsequent step up to being consistent with these master pattern data in the resulting detection model data of this step 401.
In sum, the effect of laser accurate system of processing of the present invention and laser ablation burr method be by this detecting unit 3 for the workpiece 1 after the roughing carry out appearance profile detection and after obtaining one group of detection model data, convert both difference place computings to one group of machining path via this processing unit 5 after with the comparison of these detection model data and this master pattern data again, this processing unit 5 these Laser Processing unit 4 of control according to this machining path for this workpiece 1 precisely and carry out the in addition revisal of the removal of unnecessary burr or mismachining tolerance place efficiently then, but meet the effect of the master pattern size of shipment to reach the workpiece of removing after burr and the Precision Machining 1, so can reach the present invention's purpose really.
Claims (10)
1. laser accurate system of processing, be suitable for for one and carry out laser accurate processing via the workpiece after the roughing, it is characterized in that: this laser accurate system of processing comprises the workbench of this workpiece mounting of confession, a detecting unit, a Laser Processing unit, and processing unit, this detecting unit is arranged at this workbench top, in order to the appearance profile that detects the workpiece of mounting on this workbench to obtain one group of detection model data; This Laser Processing unit is arranged at this workbench top, laser can be shone in mounting on this workbench workpiece and carry out laser accurate processing for this workpiece; This processing unit is electrically connected this detecting unit and controls the machining path of laser on this workpiece of this Laser Processing unit, and can import one group of master pattern data of storage; Wherein, after this detecting unit exports these detection model data to this processing unit, this processing unit produces one group of machining path with these detection model data and this master pattern data comparison back computing, and the laser of controlling this Laser Processing unit carries out laser accurate processing according to this machining path for this workpiece.
2. laser accurate system of processing according to claim 1, it is characterized in that: this workbench comprises that arranges a face, reach one and be arranged at the tool that this arranges face and the spacing storing of this workpiece of confession, this workbench is subjected to the control of this processing unit and can be with this workpiece in a detection position, a Working position, reaching one unloads between the position mobile, when this workpiece is positioned at this detection position, this workpiece is the detection range that is positioned at this detecting unit, when this workpiece is positioned at this Working position, this workpiece is the range of work that is positioned at this Laser Processing unit, when this workpiece is positioned at this and unloads the position, this workpiece is the position that is positioned at away from this detecting unit and this Laser Processing unit, unloads this tool with the workpiece with the laser accurate completion of processing.
3. laser accurate system of processing according to claim 1 and 2, it is characterized in that: this detecting unit is a three-dimensional laser scanner, an image acquisition module, or aforementioned both combination.
4. laser accurate system of processing according to claim 3 is characterized in that: this Laser Processing unit comprises that a focal position to laser moves the control mirror group of control.
5. laser accurate system of processing, be suitable for for several workpiece after via roughing and carry out laser accurate processing, it is characterized in that: this laser accurate system of processing comprises the workbench of a described workpiece mounting of confession, a detecting unit, a Laser Processing unit, and processing unit, this detecting unit is arranged at this workbench top, in order to the appearance profile that detects the workpiece of mounting on this workbench to obtain array corresponding to the detection model data of described workpiece; This Laser Processing unit is arranged at this workbench top, laser can be shone in mounting on this workbench workpiece and carry out laser accurate processing for each workpiece; This processing unit is electrically connected this detecting unit and controls the machining path of laser on this workpiece of this Laser Processing unit, and can import one group of master pattern data of storage; Wherein, after this detecting unit exports described detection model data to this processing unit, this processing unit produces the array machining path with described detection model data and this master pattern data comparison back computing, and the laser of controlling this Laser Processing unit carries out laser accurate processing according to each machining path for corresponding workpiece.
6. laser accurate system of processing according to claim 5, it is characterized in that: this workbench comprises that arranges a face, and several arrange and supply respectively the tool of the spacing storing of described workpiece at interval, this workbench be subjected to the control of this processing unit and can be respectively with each workpiece in a detection position, Working position and one unload between the position mobile, when each workpiece is positioned at this detection position, this workpiece is the detection range that is positioned at this detecting unit, when each workpiece is positioned at this Working position, this workpiece is the range of work that is positioned at this Laser Processing unit, when each workpiece is positioned at this and unloads the position, this workpiece is the position that is positioned at away from this detecting unit and this Laser Processing unit, unloads this tool with the workpiece with the laser accurate completion of processing.
7. according to claim 5 or 6 described laser accurate systems of processing, it is characterized in that: this detecting unit is a three-dimensional laser scanner, an image acquisition module, or aforementioned both combination.
8. laser accurate system of processing according to claim 7 is characterized in that: this Laser Processing unit comprises that a focal position to laser moves the control mirror group of control.
9. laser ablation burr method, utilize the processing unit that can import one group of master pattern data of storage to cooperate a detecting unit and a Laser Processing unit to carry out one via the burr removal of the workpiece after the roughing, it is characterized in that: this laser ablation burr method comprises following steps: (a) this detecting unit carries out the detection of appearance profile and obtains one group of detection model data for this workpiece; (b) this processing unit obtains one group in order to remove the machining path of burr with detection model data and this master pattern data comparison back computing that step (a) produces; And (c) this processing unit laser of controlling this Laser Processing unit carries out the laser ablation burr according to the machining path that step (b) produces for this workpiece.
10. laser ablation burr method according to claim 9, it is characterized in that: after step (c), continue again and circulate in regular turn and carry out this step (a), step (b) and step (c), namely stop subsequent step up to being consistent with these master pattern data in the resulting detection model data of this step (a).
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103639599A (en) * | 2013-12-20 | 2014-03-19 | 深圳市大族激光科技股份有限公司 | Laser deburring system and method |
| CN103785950A (en) * | 2013-12-11 | 2014-05-14 | 香港斯托克股份有限公司 | Automatic alignment welding device and alignment method thereof |
| CN104162576A (en) * | 2014-07-16 | 2014-11-26 | 苏州市天烨机械工程有限公司 | Safety punching device with burr removing function |
| CN105904100A (en) * | 2016-05-19 | 2016-08-31 | 深圳市富优驰科技有限公司 | Full-automatic laser flash trimming technology |
| CN106624381A (en) * | 2016-12-30 | 2017-05-10 | 安顺市虹翼特种钢球制造有限公司 | Bearing ring outer wall burr removing device |
| CN106695134A (en) * | 2016-12-30 | 2017-05-24 | 安顺市虹翼特种钢球制造有限公司 | High-precision bearing ring wall edge burr removing device |
| CN106825931A (en) * | 2016-12-30 | 2017-06-13 | 安顺市虹翼特种钢球制造有限公司 | A kind of high-precision bearing covers ring outer wall deburred device |
| CN106853552A (en) * | 2016-12-30 | 2017-06-16 | 安顺市虹翼特种钢球制造有限公司 | A kind of bearing ring wall is along deburred device |
| CN107552963A (en) * | 2017-08-07 | 2018-01-09 | 广东长盈精密技术有限公司 | Burr removal device |
| CN107598381A (en) * | 2017-08-28 | 2018-01-19 | 大族激光科技产业集团股份有限公司 | The method and device of knife mark on a kind of removing aluminium alloy work piece |
| CN108668447A (en) * | 2018-07-13 | 2018-10-16 | 常州澳弘电子有限公司 | A kind of processing technology of the full-scale wiring board of precision |
| CN108941064A (en) * | 2018-08-14 | 2018-12-07 | 武汉松盛光电科技有限公司 | A kind of remote auto laser cleaning system |
| CN109352188A (en) * | 2018-11-21 | 2019-02-19 | 金雅豪精密金属科技（深圳）股份有限公司 | The clout removal technique of alloy pressuring casting |
| EP3666449A1 (en) * | 2018-12-13 | 2020-06-17 | Pfeiffer Vacuum Gmbh | Method of deburring a vacuum pump component |
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Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103785950A (en) * | 2013-12-11 | 2014-05-14 | 香港斯托克股份有限公司 | Automatic alignment welding device and alignment method thereof |
| CN103639599A (en) * | 2013-12-20 | 2014-03-19 | 深圳市大族激光科技股份有限公司 | Laser deburring system and method |
| CN103639599B (en) * | 2013-12-20 | 2016-07-06 | 大族激光科技产业集团股份有限公司 | A kind of laser deburring system and method |
| CN104162576A (en) * | 2014-07-16 | 2014-11-26 | 苏州市天烨机械工程有限公司 | Safety punching device with burr removing function |
| CN105904100A (en) * | 2016-05-19 | 2016-08-31 | 深圳市富优驰科技有限公司 | Full-automatic laser flash trimming technology |
| CN106853552A (en) * | 2016-12-30 | 2017-06-16 | 安顺市虹翼特种钢球制造有限公司 | A kind of bearing ring wall is along deburred device |
| CN106825931B (en) * | 2016-12-30 | 2019-02-01 | 安顺市虹翼特种钢球制造有限公司 | A kind of high-precision bearing set ring outer wall deburred device |
| CN106825931A (en) * | 2016-12-30 | 2017-06-13 | 安顺市虹翼特种钢球制造有限公司 | A kind of high-precision bearing covers ring outer wall deburred device |
| CN106624381A (en) * | 2016-12-30 | 2017-05-10 | 安顺市虹翼特种钢球制造有限公司 | Bearing ring outer wall burr removing device |
| CN106695134B (en) * | 2016-12-30 | 2019-04-16 | 安顺市虹翼特种钢球制造有限公司 | A kind of high-precision bearing lasso wall is along deburred device |
| CN106695134A (en) * | 2016-12-30 | 2017-05-24 | 安顺市虹翼特种钢球制造有限公司 | High-precision bearing ring wall edge burr removing device |
| CN106853552B (en) * | 2016-12-30 | 2018-12-04 | 安顺市虹翼特种钢球制造有限公司 | A kind of bearing ring wall is along deburred device |
| CN106624381B (en) * | 2016-12-30 | 2018-12-04 | 安顺市虹翼特种钢球制造有限公司 | A kind of bearing ring outer wall deburred device |
| CN107552963A (en) * | 2017-08-07 | 2018-01-09 | 广东长盈精密技术有限公司 | Burr removal device |
| CN107598381A (en) * | 2017-08-28 | 2018-01-19 | 大族激光科技产业集团股份有限公司 | The method and device of knife mark on a kind of removing aluminium alloy work piece |
| CN108668447A (en) * | 2018-07-13 | 2018-10-16 | 常州澳弘电子有限公司 | A kind of processing technology of the full-scale wiring board of precision |
| CN108941064A (en) * | 2018-08-14 | 2018-12-07 | 武汉松盛光电科技有限公司 | A kind of remote auto laser cleaning system |
| CN109352188A (en) * | 2018-11-21 | 2019-02-19 | 金雅豪精密金属科技（深圳）股份有限公司 | The clout removal technique of alloy pressuring casting |
| EP3666449A1 (en) * | 2018-12-13 | 2020-06-17 | Pfeiffer Vacuum Gmbh | Method of deburring a vacuum pump component |
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Application publication date: 20130911 |