CN103276389A - Aluminium oxide and zirconium diboride reinforced aluminum matrix in-situ composite and preparation method thereof - Google Patents

Aluminium oxide and zirconium diboride reinforced aluminum matrix in-situ composite and preparation method thereof Download PDF

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CN103276389A
CN103276389A CN2013102478418A CN201310247841A CN103276389A CN 103276389 A CN103276389 A CN 103276389A CN 2013102478418 A CN2013102478418 A CN 2013102478418A CN 201310247841 A CN201310247841 A CN 201310247841A CN 103276389 A CN103276389 A CN 103276389A
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aluminum
matrix
zirconium diboride
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CN103276389B (en
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杨敏
宋超群
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Shandong University
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Abstract

The invention relates to an aluminium oxide and zirconium diboride reinforced aluminum matrix in-situ composite and a preparation method thereof. A ZrO2 particle and a B or B2O3 particle are mixed and ball-milled, the mixed particle formed after ball-milling is added into a matrix, a particle filling area of the matrix is processed through stirring friction, the rotating speed, the travel speed, the downward-pressing quantity, the inclination angle, the processing times of a stirring tool are 600-3000 r/min, 30-60 mm/min, 0.05-0.6 mm, 0-3 degrees, and 3-8 respectively, and during the processing process, ZrO2 and B or B2O3 particle is in chemical reaction with the aluminium matrix jointly to finally obtain the aluminium oxide and zirconium diboride reinforced aluminum matrix in-situ composite. In the aluminium matrix composite, the AL2O3 and ZrB2 particle subjected to in-situ synthesis have higher hardness and thermal stability, so that the composite has higher high-temperature-resistance abrasion performance.

Description

Aluminum oxide and zirconium diboride strengthen aluminum-based in-situ composite materials and preparation method thereof
Technical field
The present invention relates to the method for preparing aluminum-based composite material field, particularly synthetic (the Al of a kind of agitating friction processing original position 2O 3+ ZrB 2) method of particle enhanced aluminum-based composite material.
Background technology
Aluminum matrix composite has advantages such as specific tenacity height, specific modulus height, thermal conductivity height, thermal expansivity be low, high temperature resistant, wear-resistant, occupies critical role in manufacturing fields such as aerospace, automobiles.Compare with the fiber reinforcement aluminum matrix composite, particle enhanced aluminum-based composite material has advantages such as isotropy, preparation are simple relatively, cost is cheap relatively, is the emphasis of metal current based composites area research.
Particle enhanced aluminum-based composite material preparation at present mainly comprises liquid state, solid-state, semi-solid state, deposition and the synthetic five kinds of complete processings of original position.Compare with other several technologies, in-situ synthesis prepares particle to be strengthened golden aluminum matrix composite and have the following advantages: (1) original position generates and strengthens the body heat stable mechanical property; (2) strengthen body and basal body interface is pollution-free and bonding strength is high; (3) it is tiny and be evenly distributed in the matrix to strengthen body; (4) strengthening the body size is not subjected to initially to add particle size and limits.
Find through the literature search to prior art, Zhu and state etc. were " Powder Technology " (2012 years, the 217th volume, the 401-408 page or leaf) " the Microstructure and high temperature wear of aluminum matrix composites fabricated by reaction from Al-ZrO that delivers 2-B elemental powders ", propose to adopt the synthetic (Al of heat release disperse reaction (XD) method in this article 2O 3+ ZrB 2) particle enhanced aluminum-based composite material, concrete grammar is: with Al powder, B powder and ZrO 2Powder is for making raw material, ball milling, briquetting, reacting by heating generation Al in vacuum oven 2O 3And ZrB 2Particle studies show that such matrix material has higher high temperature wear resistant performance.Its deficiency is: synthetic particle is at micron order, and particle is thicker, and reaction needs to carry out the production cost height under vacuum and high temperature (800 ℃).
The agitating friction processing technology is a kind of solid-state processing method that forms in the development of friction Stir technical foundation.This technology prepares particle enhanced aluminum-based composite material and has following unique advantage: matrix material generation dynamic recrystallization forms tiny equiax crystal in (1) course of processing, and its mechanical property obviously improves; (2) course of processing is convenient to realize accurately control by regulating machined parameters; (3) the matrix material degree of depth can freely be selected by the length that changes stirring tool; (4) particle wild phase add-on can freely be adjusted by changing blind hole or groove dimensions and spacing in the matrix material; (5) course of processing does not produce obnoxious flavour, is a kind of radiationless, green energy conservation technology that noise is few.
Agitating friction processing original position synthetic technology is based on a kind of compound preparation technology on agitating friction processing technology and the original position synthetic technology basis, and its principle is to utilize that high temperature and violent viscous deformation make particle with the generation of matrix generation chemical reaction and disperses required enhanced granule in the agitating friction course of processing.This technology has agitating friction processing technology and original position synthetic technology advantage concurrently.
Chinese patent CN102021557A discloses a kind of aluminum alloy surface Al 2O 3+ TiB 2Compound coating and preparation method thereof at first, is left some dark 0.5mm~2mm that are in aluminum alloy surface, and wide be the groove of 0.5mm~2mm, and the filling ball milling is good in groove contains 30%~70%TiO 2, 30%~70%B 2O 3Mixed powder by agitating friction processing, makes TiO again 2And B 2O 3Mixed powder is evenly distributed in the upper layer of aluminium alloy, at last this upper layer is carried out induction heating, produces chemical reaction 3TiO 2+ 3B 2O 3+ 10Al=3TiB 2+ 5Al 2O 3, obtain Al 2O 3+ TiB 2Compound coating forms metallurgical bonding interface between coating and matrix.Chemical reaction occurs in after the agitating friction processing in this patent, and its deficiency is: need follow-up induction heating process that chemical reaction could take place after the agitating friction processing, processing step complexity, and TiO in the induction heating process 2And B 2O 3The particle contact is insufficient, is unfavorable for reacting completely and carries out.
Summary of the invention
The purpose of this invention is to provide a kind of aluminum oxide and zirconium diboride and strengthen aluminum-based in-situ composite materials and preparation method thereof.
The present invention takes technical scheme to be:
Aluminum oxide and zirconium diboride strengthen the preparation method of aluminum-based in-situ composite materials, comprise that step is as follows:
(1) with ZrO 2Particle mixes by mass ratio 11:2 with the B particle, or with ZrO 2Particle and B 2O 3Particle is pressed mass ratio 5:2 and is mixed, and composite grain is carried out ball milling;
(2) be matrix with fine aluminium or aluminium alloy plate, composite grain behind the ball milling is added in the matrix;
(3) agitating friction processing is carried out in the particles filled zone of matrix, the stirring tool speed of rotation is 600~3000r/min, and gait of march is 30~60mm/min, volume under pressure is 0.05~0.6mm, the pitch angle is 0~3 °, and the processing number of times is 3~8 times, ZrO in the course of processing 2, B or B 2O 3Chemical reaction takes place in particle and aluminum substrate jointly, finally obtains aluminum oxide and zirconium diboride and strengthens aluminum-based in-situ composite materials.
The described ball milling time of above-mentioned steps (1) is 1~10 hour, and rotating speed is 50~100r/min, and ratio of grinding media to material is 5-15:1.
ZrO 2The particle median size is that purity is 90~99.9%, B or B between 10nm~10 μ m 2O 3The particle median size is that purity is 90~99.9% between 10nm~100 μ m.
The mode that the described composite grain of above-mentioned steps (2) adds in the matrix has: (1) adds composite grain in groove or the blind hole, and tamps in matrix surface or inner open channels or blind hole; (2) method with spraying or coating adds matrix surface with composite grain.
Twice machine direction or sense of rotation are identical or opposite before and after the processing of above-mentioned steps (3).
Above-mentioned chemical reaction product is Al 2O 3And ZrB 2Particle, chemical equation is: 4Al+3ZrO 2+ 6B → 2Al 2O 3+ 3ZrB 2Or 10Al+3ZrO 2+ 3B 2O 3→ 5Al 2O 3+ 2ZrB 2The aluminum oxide of method for preparing and zirconium diboride strengthen aluminum-based in-situ composite materials.
Technique scheme of the present invention is compared with the prior art scheme and is had the following advantages: utilize the present invention to prepare in the aluminum matrix composite, original position synthesis particle Al 2O 3And ZrB 2All have high hardness and thermostability, make such matrix material have higher high temperature wear resistant performance.The present invention compares with patent CN102021557A, and chemical reaction occurs in the agitating friction course of processing, does not need follow-up heat-processed, save production cost, and in the agitating friction course of processing, ZrO 2, B and Al matrix sufficient reacting under the vigorous stirring effect.
Description of drawings
Fig. 1 is preparation method's agitating friction processing principle of work synoptic diagram of the present invention;
Fig. 2 makes the product shape appearance figure for the present invention;
Wherein, 1. aluminium sheet, 2. stirring tool, 3. particles filled zone, 4. aluminum matrix composite zone.
Embodiment
Further specify below in conjunction with embodiment.
Embodiment 1
Thick 6061 aluminium alloy plates of body material: 10mm.
Add particle: monoclinic zirconia (median size 80nm, purity 99.8%), amorphous boron (median size 500nm, purity is 96%).
ZrO 2Particle mixes by mass ratio 11:2 with the B particle, and composite grain is carried out ball milling; The ball milling time is 2 hours, and rotating speed is 80r/min, and ratio of grinding media to material is 15:1.
In aluminium sheet region intermediate processing three row's blind holes, hole depth and diameter are 4mm, and pitch of holes is 2mm.
Composite grain is poured in the volatile organic solvent behind the ball milling, mixes the back and adds in blind hole or the groove; Treat to fill again after the organic solvent volatilization, until tamping;
Agitating friction processing original position synthesis technologic parameter: speed of rotation 900r/min, gait of march 60mm/min, volume under pressure 0.1mm, 2.5 ° at pitch angle, the processing number of times is 5 times, 5 times all along identical direct of travel.
The material composite bed microhardness that makes is about 2.5 times of mother metals, and the high temperature wear resistant performance is 1.4 times of mother metals.
Embodiment 2
Thick 6061 aluminium alloy plates of body material: 10mm.
Add particle: monoclinic zirconia (median size 80nm, purity 99.8%), amorphous boron (median size 500nm, purity is 96%).
ZrO 2Particle mixes by mass ratio 11:2 with the B particle, and composite grain is carried out ball milling; The ball milling time is 3 hours, and rotating speed is 60r/min, and ratio of grinding media to material is 15:1.
In aluminium sheet region intermediate processing three row's blind holes, hole depth and diameter are 4mm, and pitch of holes is 2mm.
Composite grain is poured in the volatile organic solvent behind the ball milling, mixes the back and adds in blind hole or the groove; Treat to fill again after the organic solvent volatilization, until tamping;
Agitating friction processing original position synthesis technologic parameter: speed of rotation 1100r/min, gait of march 50mm/min, volume under pressure 0.2mm, 2 ° at pitch angle, the processing number of times is 6 times, 6 times all along identical direct of travel.
The material composite bed microhardness that makes is about 2.3 times of mother metals, and the high temperature wear resistant performance is 1.6 times of mother metals.
Embodiment 3
The thick aluminium sheet of body material: 10mm.
Add particle: monoclinic zirconia (median size 80nm, purity 99.8%), amorphous boron (median size 500nm, purity is 96%).
ZrO 2Particle mixes by mass ratio 11:2 with the B particle, and composite grain is carried out ball milling; The ball milling time is 8 hours, and rotating speed is 40r/min, and ratio of grinding media to material is 15:1.
In aluminium sheet region intermediate processing three row's blind holes, hole depth and diameter are 4mm, and pitch of holes is 2mm.
Composite grain is poured in the volatile organic solvent behind the ball milling, mixes the back and adds in blind hole or the groove; Treat to fill again after the organic solvent volatilization, until tamping;
Agitating friction processing original position synthesis technologic parameter: speed of rotation 600r/min, gait of march 40mm/min, volume under pressure 0.1mm, 2.5 ° at pitch angle, the processing number of times is 4 times, 4 times all along identical direct of travel.
The material composite bed microhardness that makes is about 2.1 times of mother metals, and the high temperature wear resistant performance is 1.5 times of mother metals.

Claims (6)

1. aluminum oxide and zirconium diboride strengthen the preparation method of aluminum-based in-situ composite materials, it is characterized in that, comprise that step is as follows:
(1) with ZrO 2Particle mixes by mass ratio 11:2 with the B particle, or with ZrO 2Particle and B 2O 3Particle is pressed mass ratio 5:2 and is mixed, and composite grain is carried out ball milling;
(2) be matrix with fine aluminium or aluminium alloy plate, composite grain behind the ball milling is added in the matrix;
(3) agitating friction processing is carried out in the particles filled zone of matrix, the stirring tool speed of rotation is 600~3000r/min, and gait of march is 30~60mm/min, volume under pressure is 0.05~0.6mm, the pitch angle is 0~3 °, and the processing number of times is 3~8 times, ZrO in the course of processing 2, B or B 2O 3Chemical reaction takes place in particle and aluminum substrate jointly, finally obtains aluminum oxide and zirconium diboride and strengthens aluminum-based in-situ composite materials.
2. aluminum oxide according to claim 1 and zirconium diboride strengthen the preparation method of aluminum-based in-situ composite materials, it is characterized in that the described ball milling time of step (1) is 1~10 hour, and rotating speed is 50~100r/min, and ratio of grinding media to material is 5-15:1.
3. aluminum oxide according to claim 1 and zirconium diboride strengthen the preparation method of aluminum-based in-situ composite materials, it is characterized in that described ZrO 2The particle median size is that purity is 90~99.9%, B or B between 10nm~10 μ m 2O 3The particle median size is that purity is 90~99.9% between 10nm~100 μ m.
4. aluminum oxide according to claim 1 and zirconium diboride strengthen the preparation method of aluminum-based in-situ composite materials, it is characterized in that, the mode that the described composite grain of step (2) adds in the matrix has: (1) is in matrix surface or inner open channels or blind hole, composite grain is added in groove or the blind hole, and tamp; (2) method with spraying or coating adds matrix surface with composite grain.
5. aluminum oxide according to claim 1 and zirconium diboride strengthen the preparation method of aluminum-based in-situ composite materials, it is characterized in that, twice machine direction or sense of rotation are identical or opposite before and after the processing of step (3).
6. aluminum oxide and the zirconium diboride of the described method preparation of claim 1 strengthen aluminum-based in-situ composite materials.
CN201310247841.8A 2013-06-20 2013-06-20 Aluminium oxide strengthens aluminum-based in-situ composite materials and preparation method thereof with zirconium diboride Expired - Fee Related CN103276389B (en)

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Cited By (8)

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Publication number Priority date Publication date Assignee Title
CN104451236A (en) * 2014-11-07 2015-03-25 江苏大学 In-situ preparation method of nano ZrB2 particle reinforced aluminum matrix composite
CN104674085A (en) * 2015-02-02 2015-06-03 安徽省斯特嘉汽车零部件有限公司 Preparation method of zirconium diboride reinforced 7A04 aluminium alloy hub
CN109234562A (en) * 2018-10-31 2019-01-18 江苏大学 A method of regulation prepares binary nanoparticles reinforced aluminum matrix composites in situ
CN109676328A (en) * 2019-02-12 2019-04-26 黄山学院 A kind of inclined-plane workpiece surface modification method and device
CN110042280A (en) * 2019-06-05 2019-07-23 山东大学 A kind of in-situ endogenic multiphase particle reinforced aluminum matrix composites and preparation method thereof
CN110666447A (en) * 2019-09-02 2020-01-10 西安建筑科技大学 Magnesium alloy material with mixed crystal structure and preparation method thereof
CN111531266A (en) * 2020-05-07 2020-08-14 广东省焊接技术研究所(广东省中乌研究院) Friction stir welding equipment and method for particle-reinforced gradient composite material
CN116121581A (en) * 2023-01-17 2023-05-16 江苏大学 Particle reinforced aluminum-based composite intermediate alloy, aluminum-based composite material and preparation methods thereof

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CN101250700A (en) * 2008-04-03 2008-08-27 清华大学 Solid-state processing method for producing lamina profunda, agglomerate body, macrography spectrum composite material
CN102021557A (en) * 2010-12-03 2011-04-20 湖北工业大学 Al2O3 and TiB2 compound coating synthesized by aluminium alloy surface stirring rubbing processing and heating reaction and preparation method of Al2O3+TiB2 compound coating

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JPS6179776A (en) * 1984-09-26 1986-04-23 Agency Of Ind Science & Technol Manufacture of composite pipe
CN1796036A (en) * 2004-12-23 2006-07-05 中国科学院金属研究所 Method for preparing surface aluminium based composite material
CN101250700A (en) * 2008-04-03 2008-08-27 清华大学 Solid-state processing method for producing lamina profunda, agglomerate body, macrography spectrum composite material
CN102021557A (en) * 2010-12-03 2011-04-20 湖北工业大学 Al2O3 and TiB2 compound coating synthesized by aluminium alloy surface stirring rubbing processing and heating reaction and preparation method of Al2O3+TiB2 compound coating

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104451236A (en) * 2014-11-07 2015-03-25 江苏大学 In-situ preparation method of nano ZrB2 particle reinforced aluminum matrix composite
CN104674085A (en) * 2015-02-02 2015-06-03 安徽省斯特嘉汽车零部件有限公司 Preparation method of zirconium diboride reinforced 7A04 aluminium alloy hub
CN109234562B (en) * 2018-10-31 2020-12-18 江苏大学 Method for preparing in-situ binary nanoparticle reinforced aluminum matrix composite material through regulation and control
CN109234562A (en) * 2018-10-31 2019-01-18 江苏大学 A method of regulation prepares binary nanoparticles reinforced aluminum matrix composites in situ
CN109676328A (en) * 2019-02-12 2019-04-26 黄山学院 A kind of inclined-plane workpiece surface modification method and device
CN109676328B (en) * 2019-02-12 2023-11-21 黄山学院 Inclined plane workpiece surface modification method and device
CN110042280A (en) * 2019-06-05 2019-07-23 山东大学 A kind of in-situ endogenic multiphase particle reinforced aluminum matrix composites and preparation method thereof
CN110042280B (en) * 2019-06-05 2020-09-08 山东大学 In-situ endogenous multiphase particle reinforced aluminum matrix composite material and preparation method thereof
CN110666447B (en) * 2019-09-02 2021-07-27 西安建筑科技大学 Magnesium alloy material with mixed crystal structure and preparation method thereof
CN110666447A (en) * 2019-09-02 2020-01-10 西安建筑科技大学 Magnesium alloy material with mixed crystal structure and preparation method thereof
CN111531266A (en) * 2020-05-07 2020-08-14 广东省焊接技术研究所(广东省中乌研究院) Friction stir welding equipment and method for particle-reinforced gradient composite material
CN111531266B (en) * 2020-05-07 2021-08-31 广东省科学院中乌焊接研究所 Friction stir welding equipment and method for particle-reinforced gradient composite material
CN116121581A (en) * 2023-01-17 2023-05-16 江苏大学 Particle reinforced aluminum-based composite intermediate alloy, aluminum-based composite material and preparation methods thereof
CN116121581B (en) * 2023-01-17 2024-03-19 江苏大学 Particle reinforced aluminum-based composite intermediate alloy, aluminum-based composite material and preparation methods thereof

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