CN103274070B - Packaging production line for toy blocks - Google Patents
Packaging production line for toy blocks Download PDFInfo
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- CN103274070B CN103274070B CN201310218571.8A CN201310218571A CN103274070B CN 103274070 B CN103274070 B CN 103274070B CN 201310218571 A CN201310218571 A CN 201310218571A CN 103274070 B CN103274070 B CN 103274070B
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Abstract
A packaging production line for toy blocks comprises a conveyor and at least two blanking mechanisms which are sequentially distributed along the conveyor. Each of the blanking mechanisms comprises a framework, a hopper, a vibrating tray and a quantitative storage hopper, and the hopper, the vibrating disc and the quantitative storage hopper are respectively mounted on the framework. The quantitative storage hopper is provided with an inlet at the top and an outlet at the bottom thereof, a sealing plate is mounted on the outlet, and an opening mechanism for the quantitative storage hopper is mounted on the quantitative storage hopper. One end of the sealing plate is hinged with the quantitative storage hopper, while the other end thereof is connected with the opening mechanism of the quantitative storage hopper. The hopper is arranged at the top of the framework, the vibrating tray is arranged under the hopper, and an outlet of an output channel is right above the inlet of the quantitative storage hopper. The packaging production line for the toy blocks has the advantages that various block components required can be automatically sequentially collected and added into a package bag prior to being packaged, so that working efficiency is high.
Description
Technical field
The present invention relates to a kind of packaging production line of toy, more specifically to a kind of packaging production line of toy building.
Background technology
Existing toy building, all comprise multiple toy building set, the number of various toy building set is usually not identical, and a kind of toy building set number may be had to only have one, and another toy building set number has a lot of, this just causes the packaging of toy building that existing normal packet cannot be adopted to have installed.
Therefore, the packaging of current toy building normally adopts multiple workman to distribute successively along conveyor line, each workman is responsible for adding a kind of toy building set in the packaging bag of toy building, after all toy building sets add by all workmans successively, in the packaging bag of toy building, all toy building sets are just housed.
But, the shortcoming of this method is that labor strength is large, the problem that the number of the toy building set that workman puts into is not right is easily there is in the process that works long hours, once the number of certain toy building set does not check out being also difficult in the packaging bag of toy building, the shortcomings such as production efficiency is lower.
Summary of the invention
Technical matters to be solved by this invention adopts manually to complete for prior art certain toy building assembly of predetermined number is put into this work on load-transfer device, labor strength is large, easily there is the problem that the number of toy building set is not right, and the not right problem of the number of certain toy building set is difficult to check, the shortcomings such as production efficiency is lower, a kind of packaging production line of toy building is provided, after the packaging production line of this toy building automatically can complete and be collected by required various toy building sets successively, add in packaging bag, then carry out the work encapsulated.The technical scheme adopted is as follows:
A kind of packaging production line of toy building, comprise load-transfer device and at least two blanking mechanisms of the storage tank be provided with for collecting various toy building set, described each blanking mechanism distributes successively along load-transfer device, it is characterized in that: described blanking mechanism comprises frame, hopper, vibrating disk, quantitative storage hopper, described hopper, vibrating disk, quantitative storage hopper is arranged in frame respectively, described quantitative storage hopper top is provided with entrance, bottom is provided with outlet, described outlet is provided with closing plate, described quantitative storage hopper is provided with the quantitative storage hopper opener for opening quantitative storage hopper exit seal plate, the hinged quantitative storage hopper in described closing plate one end, the closing plate other end connects quantitative storage hopper opener, described hopper is positioned at frame top, described vibrating disk is positioned at below hopper, the delivery channel outlet of described vibrating disk is positioned at directly over the entrance of quantitative storage hopper.
Preferably scheme, described quantitative storage hopper opener is cylinder, and described cylinder is arranged on quantitative storage hopper lateral wall, and the axis of the piston of described cylinder connects closing plate.
More excellent scheme, described packaging production line also comprises control system, and described control system comprises
Control setup, receives detectable signal, after processing, sends load-transfer device control signal, vibrating disk control signal, quantitatively storage hopper open control signal, alerting signal;
Load-transfer device driver train, receives load-transfer device control signal, drives load-transfer device to run according to load-transfer device control signal;
Vibrating disk driver train, receives vibrating disk control signal, drives vibrating disk to run according to vibrating disk control signal;
Detection agency, the toy building set of detection process, sends detectable signal;
Quantitative storage hopper opener, receives quantitative storage hopper and opens control signal, opens control signal open quantitative storage hopper according to quantitative storage hopper;
Alarm mechanism, receives alerting signal, reports to the police according to alerting signal;
Described vibrating disk driver train, detection agency, the quantitatively number of storage hopper opener, alarm mechanism are at least two.Kind due to toy building set is at least two, therefore the number of blanking mechanism is also at least two, each blanking mechanism includes a vibrating disk driver train, a detection agency, quantitative storage hopper opener, an alarm mechanism, therefore the number of described vibrating disk driver train, detection agency, quantitative storage hopper opener, alarm mechanism is identical with the number of blanking mechanism, is at least two.
More excellent scheme, described packaging production line also comprises filling body, and described filling body is positioned at load-transfer device outlet, and described control setup sends filling body control signal, and described filling body receives filling body control signal, runs according to filling body control signal.
More excellent scheme, described packaging production line also comprises Bag Making Machine, and described Bag Making Machine is positioned at below filling body filling mouth, and described control setup sends Bag Making Machine control signal, and described Bag Making Machine receives Bag Making Machine control signal, runs according to Bag Making Machine control signal.
The present invention's beneficial effect is against existing technologies, because blanking mechanism can complete automatically, certain toy building assembly of predetermined number is delivered to this work on load-transfer device, therefore the labour intensity of operating personal declines to a great extent, a large amount of manpower and materials can be saved, and can prevent the number of toy building set from makeing mistakes by actv., significantly enhance productivity; After packaging production line automatically can complete and be collected by required various toy building sets successively, add in packaging bag, then carry out the work encapsulated, production efficiency is high.
Accompanying drawing explanation
Fig. 1 is the structural representation of the preferred embodiment of the present invention;
Fig. 2 is the structural representation of the blanking mechanism of preferred embodiment shown in Fig. 1;
Fig. 3 is the circuit block diagram of the control system of preferred embodiment shown in Fig. 1.
Detailed description of the invention
As shown in Figure 1, the packaging production line of the toy building in this preferred embodiment, comprise filling body 10, Bag Making Machine 11, the load-transfer device 8 being provided with the storage tank 9 for collecting various toy building set and 4 blanking mechanisms, described each blanking mechanism distributes successively along load-transfer device 8.In the present embodiment, in order to reduce floor area, utilize space fully, described 4 blanking mechanisms lay respectively at load-transfer device 8 left and right sides, and are alternately distributed successively.Filling body 10 is positioned at load-transfer device outlet 8, and Bag Making Machine 11 is positioned at below filling body filling mouth.
As shown in Figure 2, described blanking mechanism, comprises frame 1, hopper 2, vibrating disk 3, quantitatively storage hopper 7.
Described hopper 2, vibrating disk 3, quantitative storage hopper 7 is arranged in frame 1 respectively, described quantitative storage hopper 7 top is provided with entrance, bottom is provided with outlet, described outlet is provided with closing plate 5, described quantitative storage hopper 7 is provided with the quantitative storage hopper opener 6 for opening quantitative storage hopper 7 exit seal plate 5, the hinged quantitative storage hopper 7 in described closing plate 5 one end, closing plate 5 other end connects quantitative storage hopper opener 6, described hopper 2 is positioned at frame 1 top, described vibrating disk 3 is positioned at below hopper 2, delivery channel 4 outlet of described vibrating disk 3 is positioned at directly over the entrance of quantitative storage hopper 7.
Described quantitative storage hopper opener 6 is cylinder, and described cylinder is arranged on quantitative storage hopper 7 lateral wall, and the axis of the piston of described cylinder connects closing plate 5.
As shown in Figure 3, described control system, comprises
Control setup, receive the first detectable signal, second detectable signal, 3rd detectable signal, 4th detectable signal, after processing, send load-transfer device control signal, filling body control signal, Bag Making Machine control signal, first vibrating disk control signal, first quantitative storage hopper opens control signal, first alerting signal, second vibrating disk control signal, second quantitative storage hopper opens control signal, second alerting signal, 3rd vibrating disk control signal, 3rd quantitative storage hopper opens control signal, 3rd alerting signal, 4th vibrating disk control signal, 4th quantitative storage hopper opens control signal, 4th alerting signal,
Load-transfer device driver train, receives load-transfer device control signal, drives load-transfer device to run according to load-transfer device control signal;
First vibrating disk driver train, receives the first vibrating disk control signal, drives the first vibrating disk to run according to the first vibrating disk control signal;
First detection agency, the first toy building set of detection process, sends the first detectable signal;
First quantitative storage hopper opener, receives the first quantitative storage hopper and opens control signal, open control signal open the first quantitative storage hopper according to the first quantitative storage hopper;
First alarm mechanism, receives the first alerting signal, reports to the police according to the first alerting signal;
Second vibrating disk driver train, receives the second vibrating disk control signal, drives the second vibrating disk to run according to the second vibrating disk control signal;
Second detection agency, the second toy building set of detection process, sends the second detectable signal;
Second quantitative storage hopper opener, receives the second quantitative storage hopper and opens control signal, open control signal open the second quantitative storage hopper according to the second quantitative storage hopper;
Second alarm mechanism, receives the second alerting signal, reports to the police according to the second alerting signal;
3rd vibrating disk driver train, receives the 3rd vibrating disk control signal, drives the 3rd vibrating disk to run according to the 3rd vibrating disk control signal;
3rd detection agency, the third toy building set of detection process, sends the 3rd detectable signal;
3rd quantitative storage hopper opener, receives the 3rd quantitative storage hopper and opens control signal, open control signal open the 3rd quantitative storage hopper according to the 3rd quantitative storage hopper;
3rd alarm mechanism, receives the 3rd alerting signal, reports to the police according to the 3rd alerting signal;
4th vibrating disk driver train, receives the 4th vibrating disk control signal, drives the 4th vibrating disk to run according to the 4th vibrating disk control signal;
4th detection agency, the 4th kind of toy building set of detection process, sends the 4th detectable signal;
4th quantitative storage hopper opener, receives the 4th quantitative storage hopper and opens control signal, open control signal open the 4th quantitative storage hopper according to the 4th quantitative storage hopper;
4th alarm mechanism, receives the 4th alerting signal, reports to the police according to the 4th alerting signal.
Described filling body receives filling body control signal, runs according to filling body control signal.
Described Bag Making Machine receives Bag Making Machine control signal, runs according to Bag Making Machine control signal.
Described vibrating disk driver train, detection agency, the quantitatively number of storage hopper opener, alarm mechanism are 4 two.Due in the present embodiment, the kind of toy building set is 4, therefore the number of blanking mechanism is also 4, each blanking mechanism includes a vibrating disk driver train, a detection agency, quantitative storage hopper opener, an alarm mechanism, therefore the number of described vibrating disk driver train, detection agency, quantitative storage hopper opener, alarm mechanism is identical with the number of blanking mechanism, is also 4.
Introduce working process below:
1, control setup sends load-transfer device control signal to load-transfer device driver train, and load-transfer device driver train drives load-transfer device batch (-type) to move, and allows the storage tank of the sky of load-transfer device move to below the first quantitative storage hopper opening of first blanking mechanism.
2, control setup sends the first vibrating disk control signal to the first vibrating disk driver train, the first vibrating disk driver train work, allows the first toy building set constantly outwards movement of the first vibrating disk, falls into quantitative storage hopper.When the first toy building set falls into the first quantitative storage hopper, first detection agency sends first detectable signal to control setup, control setup processes the first detectable signal, when the number of the first detectable signal equals default number value, control setup sends the first vibrating disk control signal to the first vibrating disk driver train, allows the first vibrating disk driver train quit work.If when the number of the first detectable signal is greater than default number value, then control setup sends the first alerting signal to the first alarm mechanism, and the first alarm mechanism is reported to the police, until operating personal adopts measure, and allows till the first alarm mechanism stop alarm.This step synchronously can be carried out with first step.
3, when the number of the first detectable signal equals default number value, control setup sends the first quantitative storage hopper and opens control signal to the first quantitative storage hopper opener, first quantitative storage hopper opener opens the first quantitative storage hopper outlet, allow the first toy building set in it fall into the storage tank of the sky of load-transfer device, then the first quantitative storage hopper opener is closed the first quantitative storage hopper and is exported.
4, control setup sends load-transfer device control signal to load-transfer device driver train, load-transfer device driver train drives load-transfer device batch (-type) to move, allow the storage tank of the sky of load-transfer device move to below the first quantitative storage hopper opening of first blanking mechanism, the storage tank loading the first toy building set then moves to below the second quantitative storage hopper opening of second blanking mechanism.
5, control setup controls first blanking mechanism and repeats step 2,3.Meanwhile, control setup sends the second vibrating disk control signal to the second vibrating disk driver train, the second vibrating disk driver train work, allows the second toy building set constantly outwards movement of the second vibrating disk, falls into the second quantitative storage hopper.When the second toy building set falls into the second quantitative storage hopper, second detection agency sends second detectable signal to control setup, control setup processes the second detectable signal, when the number of the second detectable signal equals default number value, control setup sends the second vibrating disk control signal to the second vibrating disk driver train, allows the second vibrating disk driver train quit work.If when the number of the second detectable signal is greater than default number value, then control setup sends the second alerting signal to the second alarm mechanism, and the second alarm mechanism is reported to the police, until operating personal adopts measure, and allows till the second alarm mechanism stop alarm.
6, when the number of the second detectable signal equals default number value, control setup sends the second quantitative storage hopper and opens control signal to the second quantitative storage hopper opener, second quantitative storage hopper opener opens the second quantitative storage hopper outlet, allow the second toy building set in it fall into the storage tank of the load-transfer device of below, then the second quantitative storage hopper opener is closed the second quantitative storage hopper and is exported.
7, control setup sends load-transfer device control signal to load-transfer device driver train, load-transfer device driver train drives load-transfer device batch (-type) to move, the storage tank of the sky of load-transfer device is allowed to move to below the first quantitative storage hopper opening of first blanking mechanism, the storage tank loading the first toy building set then moves to below the second quantitative storage hopper opening of second blanking mechanism, and the storage tank loading the first toy building set and the second toy building set then moves to below the 3rd quantitative storage hopper opening of the 3rd blanking mechanism.
8, control setup controls first blanking mechanism and repeats step 2,3, and control setup controls second blanking mechanism and repeats step 5,6.Meanwhile, control setup sends the 3rd vibrating disk control signal to the 3rd vibrating disk driver train, the 3rd vibrating disk driver train work, allows the third toy building set constantly outwards movement of the 3rd vibrating disk, falls into the 3rd quantitative storage hopper.When the third toy building set falls into the 3rd quantitative storage hopper, 3rd detection agency sends the 3rd detectable signal to control setup, control setup processes the 3rd detectable signal, when the number of the 3rd detectable signal equals default number value, control setup sends the 3rd vibrating disk control signal to the 3rd vibrating disk driver train, allows the 3rd vibrating disk driver train quit work.If when the number of the 3rd detectable signal is greater than default number value, then control setup sends the 3rd alerting signal to the 3rd alarm mechanism, and the 3rd alarm mechanism is reported to the police, until operating personal adopts measure, and allows till the 3rd alarm mechanism stop alarm.
9, when the number of the 3rd detectable signal equals default number value, control setup sends the 3rd quantitative storage hopper and opens control signal to the 3rd quantitative storage hopper opener, 3rd quantitative storage hopper opener opens the 3rd quantitative storage hopper outlet, allow the third toy building set in it fall into the storage tank of the load-transfer device of below, then the 3rd quantitative storage hopper opener is closed the 3rd quantitative storage hopper and is exported.
10, control setup sends load-transfer device control signal to load-transfer device driver train, load-transfer device driver train drives load-transfer device batch (-type) to move, the storage tank of the sky of load-transfer device is allowed to move to below the first quantitative storage hopper opening of first blanking mechanism, the storage tank loading the first toy building set then moves to below the second quantitative storage hopper opening of second blanking mechanism, the storage tank loading the first toy building set and the second toy building set then moves to below the 3rd quantitative storage hopper opening of the 3rd blanking mechanism, load the first toy building set, the storage tank of the second toy building set and the third toy building set then moves to below the 4th quantitative storage hopper opening of the 4th blanking mechanism.
11, control setup controls first blanking mechanism and repeats step 2,3, and control setup controls second blanking mechanism and repeats step 5,6, and control setup controls the 3rd blanking mechanism and repeats step 8,9.Meanwhile, control setup sends the 4th vibrating disk control signal to the 4th vibrating disk driver train, the 4th vibrating disk driver train work, allows the 4th kind of toy building set constantly outwards movement of the 4th vibrating disk, falls into the 4th quantitative storage hopper.When a 4th kind of toy building set falls into the 4th quantitative storage hopper, 4th detection agency sends the 4th detectable signal to control setup, control setup processes the 4th detectable signal, when the number of the 4th detectable signal equals default number value, control setup sends the 4th vibrating disk control signal to the 4th vibrating disk driver train, allows the 4th vibrating disk driver train quit work.If when the number of the 4th detectable signal is greater than default number value, then control setup sends the 4th alerting signal to the 4th alarm mechanism, and the 4th alarm mechanism is reported to the police, until operating personal adopts measure, and allows till the 4th alarm mechanism stop alarm.
12, when the number of the 4th detectable signal equals default number value, control setup sends the 4th quantitative storage hopper and opens control signal to the 4th quantitative storage hopper opener, 4th quantitative storage hopper opener opens the 4th quantitative storage hopper outlet, allow the 4th kind of toy building set in it fall into the storage tank of the load-transfer device of below, then the 4th quantitative storage hopper opener is closed the 4th quantitative storage hopper and is exported.
13, control setup sends load-transfer device control signal to load-transfer device driver train, load-transfer device driver train drives load-transfer device batch (-type) to move, the storage tank of the sky of load-transfer device is allowed to move to below the first quantitative storage hopper opening of first blanking mechanism, the storage tank loading the first toy building set then moves to below the second quantitative storage hopper opening of second blanking mechanism, the storage tank loading the first toy building set and the second toy building set then moves to below the 3rd quantitative storage hopper opening of the 3rd blanking mechanism, load the first toy building set, the storage tank of the second toy building set and the third toy building set then moves to below the 4th quantitative storage hopper opening of the 4th blanking mechanism, load the first toy building set, the second toy building set, the storage tank of the third toy building set and the 4th kind of toy building set then delivers to filling body.And control setup sends filling body control signal, the first toy building set, the second toy building set, the third toy building set and the 4th kind of toy building set are poured in the packaging bag that Bag Making Machine makes by filling body, then packaging bag opening seals by control setup control Bag Making Machine, thus makes the finished product of toy building packaging.
Above-mentioned is exactly the working process of toy building packaging production line, when toy building packaging production line constantly operates, just constantly makes the finished product of toy building packaging.
Claims (4)
1. the packaging production line of a toy building, comprise load-transfer device and at least two blanking mechanisms of the storage tank be provided with for collecting various toy building set, each blanking mechanism distributes successively along load-transfer device, described blanking mechanism comprises frame, hopper, vibrating disk, quantitative storage hopper, described hopper, vibrating disk, quantitative storage hopper is arranged in frame respectively, described quantitative storage hopper top is provided with entrance, bottom is provided with outlet, described outlet is provided with closing plate, described quantitative storage hopper is provided with the quantitative storage hopper opener of the closing plate for opening the outlet of quantitative storage hopper, the hinged quantitative storage hopper in described closing plate one end, the closing plate other end connects quantitative storage hopper opener, described hopper is positioned at frame top, described vibrating disk is positioned at below hopper, the delivery channel outlet of described vibrating disk is positioned at directly over the entrance of quantitative storage hopper, it is characterized in that: described packaging production line also comprises control system, described control system comprises
Control setup, receives detectable signal, after processing, sends load-transfer device control signal, vibrating disk control signal, quantitatively storage hopper open control signal, alerting signal;
Load-transfer device driver train, receives load-transfer device control signal, drives load-transfer device to run according to load-transfer device control signal;
Vibrating disk driver train, receives vibrating disk control signal, drives vibrating disk to run according to vibrating disk control signal;
Detection agency, the toy building set of detection process, sends detectable signal;
Quantitative storage hopper opener, receives quantitative storage hopper and opens control signal, opens control signal open described closing plate according to quantitative storage hopper;
Alarm mechanism, receives alerting signal, reports to the police according to alerting signal;
Described vibrating disk driver train, detection agency, the quantitatively number of storage hopper opener, alarm mechanism are at least two.
2. the packaging production line of the toy building as described in claim 1, is characterized in that: described quantitative storage hopper opener is cylinder, and described cylinder is arranged on quantitative storage hopper lateral wall, and the axis of the piston of described cylinder connects closing plate.
3. the packaging production line of toy building as claimed in claim 1, it is characterized in that: described packaging production line also comprises filling body, described filling body is positioned at load-transfer device outlet, described control setup sends filling body control signal, described filling body receives filling body control signal, runs according to filling body control signal.
4. the packaging production line of the toy building as described in claim 3, it is characterized in that: described packaging production line also comprises Bag Making Machine, described Bag Making Machine is positioned at below filling body filling mouth, described control setup sends Bag Making Machine control signal, described Bag Making Machine receives Bag Making Machine control signal, runs according to Bag Making Machine control signal.
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| CN103449144B (en) * | 2013-09-05 | 2016-08-24 | 广东邦宝益智玩具股份有限公司 | The packaging production line of doll part |
| CN107521754A (en) * | 2017-09-01 | 2017-12-29 | 联维创科技(天津)有限公司 | One kind lock automatic packaging machine |
| CN109351634B (en) * | 2018-11-02 | 2019-05-28 | 丰顺县鸿润电子有限公司 | A kind of abnormity T iron discharge sorting line |
| CN109809166B (en) * | 2019-03-09 | 2023-10-31 | 佛冈县万兴电子塑胶制品有限公司 | Toy ball partial shipment automated production system |
| CN110775350A (en) * | 2019-11-08 | 2020-02-11 | 格力电器（石家庄）有限公司 | Automatic assembly device for anti-dismantling box assembly |
| CN112755545A (en) * | 2020-12-03 | 2021-05-07 | 浙江德威工艺品有限公司 | Auto-induction collection device of building blocks toy is exclusively used in |
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