CN103273578A - Table type automatic cutting machine for fly ash building blocks - Google Patents
Table type automatic cutting machine for fly ash building blocks Download PDFInfo
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- CN103273578A CN103273578A CN2013102228959A CN201310222895A CN103273578A CN 103273578 A CN103273578 A CN 103273578A CN 2013102228959 A CN2013102228959 A CN 2013102228959A CN 201310222895 A CN201310222895 A CN 201310222895A CN 103273578 A CN103273578 A CN 103273578A
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Abstract
Provided is a table type automatic cutting machine for fly ash building blocks. A gantry crane is installed overhead a cutting device, an upender is installed on one side of the cutting device, a machine frame of the cutting device is of a square structure, a horizontal cutting portion and a vertical cutting portion are installed on the machine frame, a pressure sensor is installed on a table plate of the upender, a rotary shaft motor of the upender is a stepping motor, four stepping motors which are identical in model are installed at four corners of a cross beam of the machine frame, the stepping motors are connected with a vertical rack through gears, the rack is installed in a rack sleeve, the rack sleeve is fixed on the machine frame, and the four stepping motors are electrically connected with a programmable logic controller (PLC). An existing screw-lifting and steel-column-guiding structure is changed into a structure that synchronous motors drives the rack to lift, various sensors and the PLC are adopted, the automation degree is greatly improved, an operator only performs operation in a control room, working conditions of the operator are improved, and the reliability and the work efficiency of the cutting machine in work are improved.
Description
Technical field
The present invention relates to a kind of fly ash building block production equipment, refer to the desk-top automatic gas cutting machine of a kind of fly ash building block especially.
Background technology
Fly ash building block claims coal ash concrete blocks again, for turn reducing weight, improves performance of keeping humidity, saves raw material, adopts aerating technology to make powder ash air-entrained concrete building block usually.Fly ash building block in use needs by cutting, and changing bulk is fritter, steams pressure, maintenance in order to enter, and finally becomes finished product.Usually the specific purpose tool to the fly ash building block cutting is desk-top steel wire cutting machine, this cutting action branch horizontal resection and perpendicular cuts are finished for twice, though can finish the cutting task preferably, but adopt the structure of screw rod lifting, steel column guiding in perpendicular cuts, the wearing and tearing of this structure screw rod and steel column are very big, and equipment needs frequent maintenance, usually influence is produced, and the cutting machine automaticity is not high, and the operator has several, and labour intensity is bigger.
Summary of the invention
Purpose of the present invention will provide a kind of fly ash building block desk-top automatic gas cutting machine exactly, changes the structure of present screw rod lifting, steel column guiding, adopts automatic control technology, improves reliability and the operating efficiency of cutting machine work.
The desk-top automatic gas cutting machine of this fly ash building block, comprise straddle truck, tipper and cutter sweep, straddle truck is installed in the cutter sweep sky, tipper is installed in cutter sweep one side, cutter sweep comprises frame, frame is square frame shape structure, horizontal resection part and perpendicular cuts part are installed on the frame, it is characterized in that, on the platen of tipper pressure sensor is installed, the rotating shaft electric motor of tipper is stepper motor, motor drives the platen upset by pinion and gear wheel, a plurality of photoelectricity positioning pipes to fly ash building block are installed on the framework pillar, entablature in frame fixedly has the horizontal resection motor, the horizontal resection motor links to each other with chain by sprocket wheel, chain circularizes on the entablature that is arranged in frame as automatic blockchain bar, the horizontal resection dolly is housed on the chain, a shape cutting rack is arranged at horizontal resection dolly bottom, the horizontal resection dolly links to each other by the cross bar of connecting rod with door shape cutting rack, the upper end of door shape cutting rack two montants is installed in two parallel slideways by four rolling, on door shape cutting rack two montants, the horizontal resection steel wire is fixedly arranged at interval uniformly; The rotating shaft electric motor of pressure sensor, tipper, photoelectricity positioning pipe, horizontal resection motor all are electrically connected with the PLC controller;
On four jiaos of housiung separator, the stepper motor of four same models is installed, stepper motor links to each other with vertical tooth bar by gear, tooth bar is installed in the rack tube, rack tube is fixed on the frame, and four tooth bars are orthogonal on horizontal plane, and four tooth bar lower ends are horizontally installed with the cutting frame, on the cutting frame perpendicular cuts steel wire is arranged fixedly at interval uniformly, four stepper motors and the electrical connection of PLC controller.
Cutting step is as follows: when straddle truck hangs building block on the tipper, pressure sensor starts the rotating shaft electric motor of tipper by the PLC controller, tipper is pushed into building block in the cutter sweep through 90 ° upset, if it is incorrect that the photoelectricity positioning pipe on the framework pillar detects the building block position, just can send sound and light alarm, if it is correct that the photoelectricity positioning pipe detects the building block position, the PLC controller just starts the horizontal resection motor, pass through chain, the horizontal resection dolly drives door shape cutting rack, the horizontal resection steel wire carries out horizontal resection, door shape cutting rack moves to the precalculated position, the PLC controller just makes the counter-rotating of horizontal resection motor, portal trestle is got back to original original position, and horizontal resection finishes; At this moment, the PLC controller can start four synchronous motors simultaneously, synchronous motor makes the cutting frame descending by gear, tooth bar, the perpendicular cuts steel wire carries out perpendicular cuts, on earth, the PLC controller just makes the synchronous motor counter-rotating, makes the cutting frame up original position of getting back to again, the PLC controller starts tipper the building block that cuts is turn to outside the cutter sweep, is hung by straddle truck.
On the panel of PLC controller, the automatic control program button is arranged, also have manual control program button.
The present invention changes the structure of present screw rod lifting, steel column guiding, change synchronous motor into and drive the tooth bar lifting, adopt multiple sensors and PLC controller, the degree of automation improves greatly, operating personnel only need operation in the control room, improve operating personnel's condition of work, improved reliability and the operating efficiency of cutting machine work.
Description of drawings
Fig. 1 is front view of the present invention
Fig. 2 is side view of the present invention
Fig. 3 is the structural representation of tipper of the present invention
Fig. 4 is control flow chart of the present invention
Among the figure: 1, frame, 2, the photoelectricity positioning pipe, 3, the horizontal resection motor, 4, chain, 5, horizontal resection dolly, 6, door shape cutting rack, 7, connecting rod, 8, roller, 9, slideway, 10, montant, 11, the horizontal resection steel wire, 12, stepper motor, 13, tooth bar, 14, rack tube, 15, the cutting frame, 16, the perpendicular cuts steel wire, 17, building block, 18, motor, 19, pinion, 20, gear wheel, 21, platen, 22, pressure sensor.
The specific embodiment
At Fig. 1, among Fig. 2 and Fig. 3, the desk-top automatic gas cutting machine of this fly ash building block, comprise straddle truck, tipper and cutter sweep, straddle truck is installed in the cutter sweep sky, tipper is installed in cutter sweep one side, cutter sweep comprises frame 1, frame 1 is square frame shape structure, horizontal resection part and perpendicular cuts part are installed on the frame 1, in Fig. 3, on the platen 21 of tipper pressure sensor 22 is installed, the rotating shaft electric motor 18 of tipper is stepper motor, motor 18 drives platen 21 upsets by pinion 19 and gear wheel 20, a plurality of photoelectricity positioning pipes 2 to fly ash building block are installed on frame 1 column, entablature in frame 1 fixedly has horizontal resection motor 3, horizontal resection motor 3 links to each other with chain 4 by sprocket wheel, chain 4 circularizes on the entablature that is arranged in frame 1 as automatic blockchain bar, horizontal resection dolly 5 is housed on the chain 4, a shape cutting rack 6 is arranged at horizontal resection dolly 5 bottoms, horizontal resection dolly 5 links to each other by the cross bar of connecting rod 7 with door shape cutting rack 6, the upper end of 6 liang of montants 10 of door shape cutting rack is installed in two parallel slideways 9 by four rolling 8, on door shape cutting rack two montants 10, horizontal resection steel wire 11 is fixedly arranged at interval uniformly; The rotating shaft electric motor of pressure sensor, tipper, photoelectricity positioning pipe 2, horizontal resection motor 3 all are electrically connected with the PLC controller;
On four jiaos of frame 1 crossbeam, the stepper motor 12 of four same models is installed, stepper motor 12 links to each other with vertical tooth bar 13 by gear, tooth bar 13 is installed in the rack tube 14, rack tube 14 is fixed on the frame 1, and four tooth bars 13 are orthogonal on horizontal plane, and four tooth bar 13 lower ends are horizontally installed with cutting frame 15, fixedly there are uniformly 16, four stepper motors 12 of perpendicular cuts steel wire and PLC controller to be electrically connected on the cutting frame 15 at interval.
On the panel of PLC controller, the automatic control program button is arranged, also have manual control program button.
In Fig. 4, cutting step is as follows: when straddle truck hangs building block on the tipper, pressure sensor starts the rotating shaft electric motor of tipper by the PLC controller, tipper is pushed into building block in the cutter sweep through 90 ° upset, if it is incorrect that the photoelectricity positioning pipe on the framework pillar detects the building block position, just can send sound and light alarm, if it is correct that the photoelectricity positioning pipe detects the building block position, the PLC controller just starts the horizontal resection motor, pass through chain, the horizontal resection dolly drives door shape cutting rack, the horizontal resection steel wire carries out horizontal resection, door shape cutting rack moves to the precalculated position, the PLC controller just makes the counter-rotating of horizontal resection motor, and portal trestle is got back to original original position, and horizontal resection finishes; At this moment, the PLC controller can start four synchronous motors simultaneously, synchronous motor makes the cutting frame descending by gear, tooth bar, the perpendicular cuts steel wire carries out perpendicular cuts, on earth, the PLC controller just makes the synchronous motor counter-rotating, makes the cutting frame up original position of getting back to again, the PLC controller starts tipper the building block that cuts is turn to outside the cutter sweep, is hung by straddle truck.
Claims (3)
1. desk-top automatic gas cutting machine of fly ash building block, comprise straddle truck, tipper and cutter sweep, straddle truck is installed in the cutter sweep sky, tipper is installed in cutter sweep one side, cutter sweep comprises frame, frame is square frame shape structure, horizontal resection part and perpendicular cuts part are installed on the frame, it is characterized in that, on the platen of tipper pressure sensor is installed, the rotating shaft electric motor of tipper is stepper motor, motor drives the platen upset by pinion and gear wheel, a plurality of photoelectricity positioning pipes to fly ash building block are installed on the framework pillar, entablature in frame fixedly has the horizontal resection motor, the horizontal resection motor links to each other with chain by sprocket wheel, chain circularizes on the entablature that is arranged in frame as automatic blockchain bar, the horizontal resection dolly is housed on the chain, a shape cutting rack is arranged at horizontal resection dolly bottom, the horizontal resection dolly links to each other by the cross bar of connecting rod with door shape cutting rack, the upper end of door shape cutting rack two montants is installed in two parallel slideways by four rolling, on door shape cutting rack two montants, the horizontal resection steel wire is fixedly arranged at interval uniformly; The rotating shaft electric motor of pressure sensor, tipper, photoelectricity positioning pipe, horizontal resection motor all are electrically connected with the PLC controller; On four jiaos of housiung separator, the stepper motor of four same models is installed, stepper motor links to each other with vertical tooth bar by gear, tooth bar is installed in the rack tube, rack tube is fixed on the frame, and four tooth bars are orthogonal on horizontal plane, and four tooth bar lower ends are horizontally installed with the cutting frame, on the cutting frame perpendicular cuts steel wire is arranged fixedly at interval uniformly, four stepper motors and the electrical connection of PLC controller.
2. the desk-top automatic gas cutting machine of a kind of fly ash building block according to claim 1, it is characterized in that cutting step is as follows: when straddle truck hangs building block on the tipper, pressure sensor starts the rotating shaft electric motor of tipper by the PLC controller, tipper is pushed into building block in the cutter sweep through 90 ° upset, if it is incorrect that the photoelectricity positioning pipe on the framework pillar detects the building block position, just can send sound and light alarm, if it is correct that the photoelectricity positioning pipe detects the building block position, the PLC controller just starts the horizontal resection motor, pass through chain, the horizontal resection dolly drives door shape cutting rack, the horizontal resection steel wire carries out horizontal resection, door shape cutting rack moves to the precalculated position, the PLC controller just makes the counter-rotating of horizontal resection motor, and portal trestle is got back to original original position, and horizontal resection finishes; At this moment, the PLC controller can start four synchronous motors simultaneously, synchronous motor makes the cutting frame descending by gear, tooth bar, the perpendicular cuts steel wire carries out perpendicular cuts, on earth, the PLC controller just makes the synchronous motor counter-rotating, makes the cutting frame up original position of getting back to again, the PLC controller starts tipper the building block that cuts is turn to outside the cutter sweep, is hung by straddle truck.
3. the desk-top automatic gas cutting machine of a kind of fly ash building block according to claim 1 is characterized in that, on the panel of PLC controller, the automatic control program button is arranged, and also has manual control program button.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013102228959A CN103273578A (en) | 2013-06-06 | 2013-06-06 | Table type automatic cutting machine for fly ash building blocks |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013102228959A CN103273578A (en) | 2013-06-06 | 2013-06-06 | Table type automatic cutting machine for fly ash building blocks |
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| CN103273578A true CN103273578A (en) | 2013-09-04 |
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| CN2013102228959A Pending CN103273578A (en) | 2013-06-06 | 2013-06-06 | Table type automatic cutting machine for fly ash building blocks |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105818288A (en) * | 2016-05-26 | 2016-08-03 | 淮南市鸿裕工业产品设计有限公司 | Material fixing assistance module used during cutting-off work of brick cutter |
| CN105856438A (en) * | 2016-05-27 | 2016-08-17 | 浙江大学 | Concrete cutting machine and method thereof |
| CN110948046A (en) * | 2019-11-14 | 2020-04-03 | 乌鲁木齐市亚欧稀有金属有限责任公司 | Adjustable interval formula lithium ingot cutting device |
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| US3805655A (en) * | 1970-06-22 | 1974-04-23 | Calsilox Sa | Method and apparatus for cutting plastic material |
| CN2621900Y (en) * | 2003-01-21 | 2004-06-30 | 常州锅炉有限公司 | Cutting machine for air entraining concrete |
| US20050229915A1 (en) * | 2004-04-14 | 2005-10-20 | Vangundy Jeffery R | Apparatus for cutting concrete using abrasive cable |
| CN102241059A (en) * | 2011-06-30 | 2011-11-16 | 常州力顿机械科技有限公司 | Aerated concrete cutting machine |
| CN202640574U (en) * | 2012-05-31 | 2013-01-02 | 合肥大业新型建材有限公司 | Cutting device of fly-ash bricks |
| CN203317576U (en) * | 2013-06-06 | 2013-12-04 | 湖南省科辉墙材有限公司 | Table type coal ash building block automatically cutting machine |
-
2013
- 2013-06-06 CN CN2013102228959A patent/CN103273578A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3805655A (en) * | 1970-06-22 | 1974-04-23 | Calsilox Sa | Method and apparatus for cutting plastic material |
| CN2621900Y (en) * | 2003-01-21 | 2004-06-30 | 常州锅炉有限公司 | Cutting machine for air entraining concrete |
| US20050229915A1 (en) * | 2004-04-14 | 2005-10-20 | Vangundy Jeffery R | Apparatus for cutting concrete using abrasive cable |
| CN102241059A (en) * | 2011-06-30 | 2011-11-16 | 常州力顿机械科技有限公司 | Aerated concrete cutting machine |
| CN202640574U (en) * | 2012-05-31 | 2013-01-02 | 合肥大业新型建材有限公司 | Cutting device of fly-ash bricks |
| CN203317576U (en) * | 2013-06-06 | 2013-12-04 | 湖南省科辉墙材有限公司 | Table type coal ash building block automatically cutting machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105818288A (en) * | 2016-05-26 | 2016-08-03 | 淮南市鸿裕工业产品设计有限公司 | Material fixing assistance module used during cutting-off work of brick cutter |
| CN105856438A (en) * | 2016-05-27 | 2016-08-17 | 浙江大学 | Concrete cutting machine and method thereof |
| CN105856438B (en) * | 2016-05-27 | 2017-10-31 | 浙江大学 | Concrete cutting machine and its method |
| CN110948046A (en) * | 2019-11-14 | 2020-04-03 | 乌鲁木齐市亚欧稀有金属有限责任公司 | Adjustable interval formula lithium ingot cutting device |
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Application publication date: 20130904 |