CN103272810B - Bottle washing machine station flush control method and device - Google Patents
Bottle washing machine station flush control method and device Download PDFInfo
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- CN103272810B CN103272810B CN201310202852.4A CN201310202852A CN103272810B CN 103272810 B CN103272810 B CN 103272810B CN 201310202852 A CN201310202852 A CN 201310202852A CN 103272810 B CN103272810 B CN 103272810B
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Abstract
The invention discloses a kind of bottle washing machine station flush control method and device, described method is: when central controller confirms station has bottle or bucket according to the feedback information of checkout gear, control the station valve corresponding with this station on flushing line to open, and corresponding water pump runs up on control flushing line, the shower nozzle on this station is made to carry out hydroblasting to bottle or bucket; And central controller is when to confirm on station without bottle or bucket, the station valve described in control cuts out, and the water pump low-speed running described in control, make described shower nozzle be in flushing halted state.Described control device comprises central controller, checkout gear, station valve, water pump, shower nozzle and flushing line, checkout gear, station valve and water pump are electrically connected with central controller respectively, and water pump, station valve and shower nozzle are arranged on flushing line successively along the flow direction of current in flushing line.The method and device can reduce energy consumption, water content consumption and soda acid water consumption, and avoid the generation of station channeling water phenomenon.
Description
Technical field
The present invention relates to a kind of bottle washing machine station flush control method and device.
Background technology
During the station of existing bottle washing machine rinses and controls, usual employing two position three way directional control valve controls, the delivery port of the first interface water pump of above-mentioned reversal valve, second interface connects spray washing pipe road, 3rd interface connects water tank by pipeline, described spray washing pipe road belongs to a part for flushing pipe, and spray washing pipe road is provided with shower nozzle.The course of work that station rinses control is as follows: bottle washing machine is often walked to a station, reversal valve just commutation is communicated with spray washing pipe road, now no matter this station has does not have bottle or bucket, shower nozzle on station all carries out hydroblasting, in the process of the movement between adjacent two stations when bottle or bucket, reversal valve commutation connects water tank, pumping for water pump recovery tank, in whole process, water pump is in the duty run up always.Thus, during existing bottle washing machine station rinses and controls, because water pump is in the duty run up always, water pump shortening in service life, energy consumption is higher, in addition, when station rinses without bottle or bucket, easy water consumption and produce station channeling water phenomenon, and because wash bottle is rinsed, point sour water rinses, buck rinses, finished product backflow is rinsed and finished product rinses, if rinse without bottle or bucket, acid & alkali liquid is then easily caused to alter mutually, acid base concentration reduces, and ensureing the situation that flush acid alkali concn is constant, acid & alkali liquid consumes more.
Summary of the invention
Based on this, the invention reside in the defect overcoming prior art, provide a kind of bottle washing machine station flush control method and device, the method and device can reduce energy consumption, water content consumption and soda acid water consumption, and avoid the generation of station channeling water phenomenon.
Its technical scheme is as follows:
Described bottle washing machine station flush control method is: when central controller calculates according to the feedback information of checkout gear and confirms station has bottle or bucket, control the station valve corresponding with this station on flushing line to open, and corresponding water pump runs up on control flushing line, the shower nozzle on this station is made to carry out hydroblasting to bottle or bucket; And central controller calculates according to the feedback information of checkout gear and when to confirm on station without bottle or bucket, the station valve described in control cuts out, and the water pump low-speed running described in controlling, make described shower nozzle be in flushing halted state.
Above-mentioned flush control method can according to the station state whether station having bottle or bucket, control the opening and closing of station valve, and control water pump and run up or low-speed running, thus then water outlet flushing when making station has bottle or bucket, without then stopping water outlet rinsing when bottle or bucket on station, thus, this flush control method can reduce energy consumption, water content consumption and acid & alkali liquid consumption, and can avoid the generation of station channeling water phenomenon.Wherein, whether described station valve sprays water for controlling shower nozzle.
Further, described checkout gear is the upper bottle detector be arranged on bottle washing machine bottle loading mechanism; Described method also includes following detecting step: upper bottle detector detects on bottle loading mechanism whether have bottle or bucket, and by the information feed back that detects to central controller, confirms whether this station has bottle or bucket by central controller according to this feedback information; When shower nozzle on station is in flushing halted state to the shower nozzle walked to the bottle or bucket flushing of this station or on this station, returns and perform this detecting step.Because described checkout gear uses the upper bottle detector be arranged on bottle washing machine bottle loading mechanism, cooperatively interacting then by central controller and upper bottle detector, by computing, central controller can confirm whether station has bottle or bucket, thus can send control signal to water pump and station valve; In addition, compared to the checkout gear installed at each station for detecting station state, in employing, bottle detector is conducive to saving cost.
Further, described central controller is when confirming described station has bottle or bucket, the station valve first controlled on this station is opened, then control the water pump corresponding with this station to run up, make the shower nozzle on this station carry out hydroblasting, when reaching setting-up time when rinsing to bottle or bucket, central controller first controls described water pump low-speed running, then control described station valve to close, make the shower nozzle on this station enter flushing halted state, bottle or bucket walk to next station.When station has bottle or bucket, first control station valve to open, control water pump again to run up, and when flushing reaches setting-up time, then first control water pump low-speed running, control station valve again to close, the greater impact of current when can guarantee that station valve in off position, can not be subject to, improve the security that station valve uses; Wherein, described setting-up time can be set in advance by central controller.
Further, described central controller is run up or low-speed running by the water pump described in Frequency Converter Control.By the control of frequency converter, be convenient to realize water pump in the conversion run up and between low-speed running, be conducive to reducing energy consumption.
Further, described station is provided with station sensor, described station valve makes this station sensor to central controller output services signal when opening, and the water pump described in central controller controls according to this working signal runs up.Described station sensor can sense the unlatching of station valve, thus contributes to guaranteeing that central controller is after control station valve is opened, then controls water pump and run up, thus contributes to improving the security that above-mentioned station valve uses.
Further, the check-out console that described station sensor comprises proximity switch and matches with this proximity switch, check-out console is arranged on the valve core rotation axle of described station valve, described station valve drives described check-out console to rotate when opening by its valve core rotation axle, make check-out console near described proximity switch, proximity switch is to central controller output services signal after sensing check-out console, and the water pump described in central controller controls according to this working signal runs up.Described station sensor passes through the cooperation of its check-out console and proximity switch, easy to implement.
The present invention also provides a kind of bottle washing machine station flushing control device, comprise central controller, checkout gear, station valve, water pump, shower nozzle and flushing line, described checkout gear, station valve and water pump are electrically connected with central controller respectively, and described water pump, station valve and shower nozzle are arranged on described flushing line successively along the flow direction of current in flushing line.This device can realize above-mentioned bottle washing machine station flush control method, thus this device can reduce energy consumption, water content consumption and acid & alkali liquid consumption, and can avoid the generation of station channeling water phenomenon.
Further, described checkout gear is the upper bottle detector be arranged on bottle washing machine bottle loading mechanism, and the signal output part of upper bottle detector is connected with the signal input part of described central controller.Thus, by the cooperation of central controller and upper bottle detector, above-mentioned detecting step can be realized, be conducive to reducing installation cost simultaneously.
Further, described bottle washing machine station flushing control device also includes frequency converter, and described central controller realizes being electrically connected with described water pump by this frequency converter.By the control of frequency converter, be convenient to realize water pump in the conversion run up and between low-speed running, be conducive to reducing energy consumption.
Further, described bottle washing machine station flushing control device also includes the station sensor be arranged on corresponding station, the check-out console that station sensor comprises proximity switch and matches with it, check-out console is arranged on the valve core rotation axle of described station valve, and this station sensor is also electrically connected with described central controller.Described station sensor, by the cooperation of its check-out console and proximity switch, contributes to guaranteeing that central controller is after control station valve is opened, then controls water pump and run up, and is easy to realize, and contributes to improving the security that above-mentioned station valve uses simultaneously.
Beneficial effect of the present invention is:
Described bottle washing machine station flush control method and device can according to the station state whether station having bottle or bucket, control the opening and closing of station valve, and control water pump and run up or low-speed running, thus then water outlet flushing when making station has bottle or bucket, without then stopping water outlet rinsing when bottle or bucket on station, thus, this flush control method and device can reduce energy consumption, water content consumption and acid & alkali liquid consumption, and can avoid the generation of station channeling water phenomenon.
Accompanying drawing explanation
Fig. 1 is the structural representation of the bottle washing machine flushing control device described in the embodiment of the present invention.
Fig. 2 is the partial enlarged drawing at A place in Fig. 1.
Fig. 3 is the front view of Fig. 1.
Fig. 4 is the upward view of Fig. 3.
Fig. 5 is that Fig. 4 is at B partial view upwards.
Fig. 6 is the control flow chart of bottle washing machine flush control method described in the embodiment of the present invention and device.
Description of reference numerals:
10, bottle loading mechanism, 21, photoelectric detection switch, 22, reflector, 30, station valve, 40, station sensor, 41, proximity switch, 42, check-out console, 50, water pump, 60, shower nozzle, 71, spray washing pipe road, 72, inlet channel, 73, outlet conduit, 80, water tank.
Detailed description of the invention
Below embodiments of the invention are described in detail:
As shown in Figures 1 to 5, a kind of bottle washing machine station flushing control device, comprise central controller, checkout gear, station valve 30, water pump 50, shower nozzle 60 and flushing line, described checkout gear, station valve 30 and water pump 50 are electrically connected with central controller respectively, and described water pump 50, station valve 30 and shower nozzle 60 are arranged on described flushing line successively along the flow direction of current in flushing line.
Wherein, described checkout gear is the upper bottle detector be arranged on bottle washing machine bottle loading mechanism 10, and the signal output part of upper bottle detector is connected with the signal input part of described central controller.On this, bottle detector comprises photoelectric detection switch 21 and reflector 22, and photoelectric detection switch 21 and reflector 22 are divided into the both sides of described bottle loading mechanism 10, and photoelectric detection switch 21 is relative with reflector 22.Described bottle washing machine station flushing control device also includes frequency converter, and described central controller realizes being electrically connected with described water pump 50 by this frequency converter.Described bottle washing machine station flushing control device also includes the station sensor 40 be arranged on corresponding station, the check-out console 42 that station sensor 40 comprises proximity switch 41 and matches with it, check-out console 42 is arranged on the valve core rotation axle of described station valve 30, and this station sensor 40 is also electrically connected with described central controller.Described flushing line comprises inlet channel 72, outlet conduit 73 and spray washing pipe road 71, and described inlet channel 72 one end connects water tank 80, and the other end is connected with the water inlet of water pump 50; Described outlet conduit 73 one end connects the delivery port of water pump 50, and the other end connects spray washing pipe road 71; Described shower nozzle 60 is arranged on described spray washing pipe road 71, and on a station, the shower nozzle 60 on spray washing pipe road 71 can be set to multiple.
The bottle washing machine station flush control method corresponding with described bottle washing machine station flushing control device specifically comprises the following steps:
S1. go up bottle detector and first detect on bottle loading mechanism 10 whether have bottle or bucket, on this, bottle detector is after detecting information bottle loading mechanism 10 having bottle or bucket, by this information feed back to central controller;
S2. central controller calculates station state according to above-mentioned feedback information, namely confirms whether station has bottle or bucket;
S3. central controller is when confirming station has bottle or bucket, first control the station valve 30 corresponding with this station on flushing line to open, the unlatching of station valve 30 makes station sensor 40 to central controller output services signal, central controller controls corresponding water pump 50 frequency-conversion high-speed running on flushing line according to this working signal, makes the shower nozzle 60 on this station carry out hydroblasting to bottle or bucket; And central controller is when confirming on station without bottle or bucket, then execution step S4;
S4. the station valve 30 described in central controller controls keeps closed condition, and water pump 50 low-speed running described in controlling, make described shower nozzle 60 be in flushing halted state, described bottle washing machine station flushing control device returns and performs step S1;
S5. when rinsing between when reaching setting-up time, central controller first controls described water pump 50 variable frequency low speed running, then control described station valve 30 to close, the shower nozzle 60 on this station is made to enter flushing halted state, bottle or bucket walk to next station, and described bottle washing machine station flushing control device returns and performs step S1.
In the process, described central controller is run up or low-speed running by the water pump 50 described in Frequency Converter Control; Described station valve 30 drives described check-out console 42 to rotate when opening by its valve core rotation axle, make check-out console 42 near described proximity switch 41, proximity switch 41 is to central controller output services signal after sensing check-out console 42, and the water pump 50 described in central controller controls according to this working signal runs up.
Above-mentioned steps S1 is detecting step.The flow chart of above-mentioned control method is concrete as shown in Figure 6.
The present embodiment has the following advantages or principle:
1, described bottle washing machine flush control method and device can according to the station state whether station having bottle or bucket, control the opening and closing of station valve 30, and control water pump 50 and run up or low-speed running, thus then water outlet flushing when making station has bottle or bucket, without then stopping water outlet rinsing when bottle or bucket on station.Thus, in described method and device, because water pump 50 is not in the duty run up always, then energy consumption can be reduced; Due to station without bottle or bucket time, this station not water outlet rinse, then can reduce water content consumption, and the generation of station channeling water phenomenon can be avoided, thus also just can reduce the consumption of acid & alkali liquid.Wherein, whether described station valve 30 sprays water for controlling shower nozzle 60.
2, because described checkout gear is the upper bottle detector be arranged on bottle washing machine bottle loading mechanism 10, cooperatively interacting then by central controller and upper bottle detector, by computing, central controller can confirm whether station has bottle or bucket, thus can send control signal to water pump 50 and station valve 30; In addition, compared to the checkout gear installed at each station for detecting station state, in employing, bottle detector is conducive to saving cost.
3, central controller is when confirming station has bottle or bucket, can first control station valve 30 to open, control water pump 50 again to run up, and when flushing reaches setting-up time, then first control water pump 50 low-speed running, control station valve 30 again to close, the greater impact of current when can guarantee that station valve 30 in off position, can not be subject to, improve the security that station valve 30 uses; Wherein, described setting-up time can be set in advance by central controller.
4, utilize frequency converter to control water pump 50, be convenient to realize water pump 50 in the conversion run up and between low-speed running, be conducive to reducing energy consumption.
5, described station is provided with station sensor 40, after this station sensor 40 can sense the unlatching of station valve 30, to central controller output services signal, thus contribute to realizing central controller after control station valve 30 is opened, control water pump 50 again to run up, thus contribute to the security improving the use of above-mentioned station valve 30.
6, described station sensor 40 passes through the cooperation of its check-out console 42 and proximity switch 41, more easily the information that station valve 30 is opened can be passed to central controller, thus be conducive to realizing central controller and after station valve 30 is opened, control water pump 50 again run up.
The above embodiment only have expressed the specific embodiment of the present invention, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.
Claims (7)
1. a bottle washing machine station flush control method, is characterized in that, the method is:
When central controller calculates according to the feedback information of checkout gear and confirms station has bottle or bucket, control the station valve corresponding with this station on flushing line to open, and corresponding water pump runs up on control flushing line, the shower nozzle on this station is made to carry out hydroblasting to bottle or bucket, and central controller calculates according to the feedback information of checkout gear and when to confirm on station without bottle or bucket, station valve described in control cuts out, and the water pump low-speed running described in controlling, described shower nozzle is made to be in flushing halted state, described station is provided with station sensor, described station valve makes this station sensor to central controller output services signal when opening, water pump described in central controller controls according to this working signal runs up, described central controller is when confirming described station has bottle or bucket, the station valve first controlled on this station is opened, then control the water pump corresponding with this station to run up, the shower nozzle on this station is made to carry out hydroblasting to bottle or bucket, when reaching setting-up time when rinsing, central controller first controls described water pump low-speed running, then control described station valve to close, the shower nozzle on this station is made to enter flushing halted state, bottle or bucket walk to next station.
2. bottle washing machine station flush control method according to claim 1, is characterized in that, described checkout gear is the upper bottle detector be arranged on bottle washing machine bottle loading mechanism; Described method also includes following detecting step: upper bottle detector detects on bottle loading mechanism whether have bottle or bucket, and by the information feed back that detects to central controller, confirms whether this station has bottle or bucket by central controller according to this feedback information; When shower nozzle on station is in flushing halted state to the shower nozzle walked to the bottle or bucket flushing of this station or on this station, returns and perform this detecting step.
3. bottle washing machine station flush control method according to claim 1 and 2, it is characterized in that, described central controller is run up or low-speed running by the water pump described in Frequency Converter Control.
4. bottle washing machine station flush control method according to claim 1, it is characterized in that, the check-out console that described station sensor comprises proximity switch and matches with this proximity switch, check-out console is arranged on the valve core rotation axle of described station valve, described station valve drives described check-out console to rotate when opening by its valve core rotation axle, make check-out console near described proximity switch, proximity switch is to central controller output services signal after sensing check-out console, and the water pump described in central controller controls according to this working signal runs up.
5. a bottle washing machine station flushing control device, it is characterized in that, comprise central controller, checkout gear, station valve, water pump, shower nozzle and flushing line, described checkout gear, station valve and water pump are electrically connected with central controller respectively, described water pump, station valve and shower nozzle are arranged on described flushing line along the flow direction of current in flushing line successively, also include the station sensor be arranged on corresponding station, the check-out console that station sensor comprises proximity switch and matches with it, check-out console is arranged on the valve core rotation axle of described station valve, this station sensor is also electrically connected with described central controller.
6. bottle washing machine station flushing control device according to claim 5, it is characterized in that, described checkout gear is the upper bottle detector be arranged on bottle washing machine bottle loading mechanism, and the signal output part of upper bottle detector is connected with the signal input part of described central controller.
7. bottle washing machine station flushing control device according to claim 5, is characterized in that, also include frequency converter, and described central controller realizes being electrically connected with described water pump by this frequency converter.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2018129579A1 (en) * | 2017-01-10 | 2018-07-19 | MT Innovations Pty Ltd | Device for drying and polishing items such as glasses and cutlery |
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| CN105600357B (en) * | 2015-12-15 | 2018-01-16 | 广州达意隆包装机械股份有限公司 | Bottle washing machine and its control method |
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