CN203316446U - Station washing control device of bottle washing machine - Google Patents

Station washing control device of bottle washing machine Download PDF

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Publication number
CN203316446U
CN203316446U CN201320295071XU CN201320295071U CN203316446U CN 203316446 U CN203316446 U CN 203316446U CN 201320295071X U CN201320295071X U CN 201320295071XU CN 201320295071 U CN201320295071 U CN 201320295071U CN 203316446 U CN203316446 U CN 203316446U
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CN
China
Prior art keywords
station
bottle
water pump
central controller
valve
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201320295071XU
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Chinese (zh)
Inventor
刘方城
吴锡林
刘林峰
钟健威
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangzhou Tech Long Packaging Machinery Co Ltd
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Guangzhou Tech Long Packaging Machinery Co Ltd
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Filing date
Publication date
Application filed by Guangzhou Tech Long Packaging Machinery Co Ltd filed Critical Guangzhou Tech Long Packaging Machinery Co Ltd
Priority to CN201320295071XU priority Critical patent/CN203316446U/en
Application granted granted Critical
Publication of CN203316446U publication Critical patent/CN203316446U/en
Withdrawn - After Issue legal-status Critical Current
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Abstract

The utility model discloses a station washing control device of a bottle washing machine. The station washing control device comprises a central control unit, a detection device, a station valve, a water pump, shower nozzles and a washing pipeline. The detection device, the station valve and the water pump are respectively and electrically connected with the central control unit. The water pump, the station valve and the shower nozzles are sequentially installed on the washing pipeline in the flowing direction of water flow in the washing pipeline. The method and device can lower energy consumption, water volume consumption and acid-base water consumption, and the phenomenon of station water channeling is avoided.

Description

Bottle washing machine station flushing control device
Technical field
The utility model relates to a kind of bottle washing machine station flushing control device and method.
Background technology
During the station of existing bottle washing machine rinses and controls, usually adopt two position three way directional control valve to control, the delivery port of the first interface water pump of above-mentioned reversal valve, the second interface connects spray washing pipe road, the 3rd interface connects water tank by pipeline, described spray washing pipe road belongs to the part of flushing pipe, on spray washing pipe road, shower nozzle is installed.The course of work that station rinses control is as follows: bottle washing machine is often walked to a station, reversal valve just commutation is communicated with spray washing pipe road, now no matter this station has does not have bottle or bucket, shower nozzle on station all carries out hydroblasting, in bottle or barrel process mobile between adjacent two stations, the reversal valve commutation connects water tank, pumping for water pump recovery tank, in whole process, water pump is the duty in running up always.Thereby, during existing bottle washing machine station rinses and controls, due to the water pump duty in running up always, water pump shortening in service life, energy consumption is higher, in addition, when station without bottle or bucket and while being rinsed, easy water consumption and generation station channeling water phenomenon, and because a minute sour water flushing, buck flushing are rinsed in wash bottle, the finished product backflow is rinsed and finished product rinses, if without bottle or barrel flushing, easily cause that acid & alkali liquid alters mutually, acid base concentration reduces, and is guaranteeing the constant situation of flush acid alkali concn, and acid & alkali liquid consumes more.
Summary of the invention
Based on this, the utility model is to overcome the defect of prior art, and a kind of bottle washing machine station flushing control device and method are provided, and this device and method can reduce energy consumption, water content consumption and soda acid water consumption, and avoids the generation of station channeling water phenomenon.
Its technical scheme is as follows:
The utility model also provides a kind of bottle washing machine station flushing control device, comprise central controller, checkout gear, station valve, water pump, shower nozzle and flushing line, described checkout gear, station valve and water pump are electrically connected with central controller respectively, and described water pump, station valve and shower nozzle are arranged on described flushing line successively along the flow direction of current in flushing line.
Above-mentioned central controller calculates according to the feedback information of checkout gear and while confirming on station to have bottle or bucket, can first control station valve corresponding with this station on flushing line opens, then control corresponding water pump on flushing line and run up, make the shower nozzle on this station carry out hydroblasting to bottle or bucket; When washing time reaches setting-up time, central controller is first controlled described water pump low-speed running, then controls described station valve and closes, and makes the shower nozzle on this station enter the flushing halted state, and bottle or bucket walk to next station; And central controller calculates according to the feedback information of checkout gear and while confirming on station without bottle or bucket, can control described station valve to close, and control described water pump low-speed running, make described shower nozzle in rinsing halted state.Thereby this bottle washing machine station flushing control device can reduce energy consumption, water content consumption and acid & alkali liquid consumption, and can avoid the generation of station channeling water phenomenon.Wherein, when bottle or bucket are arranged on station, central controller is first controlled the station valve and is opened, controlling water pump runs up again, and, when flushing reaches setting-up time, central controller is first controlled the water pump low-speed running, then control the station valve and close, can guarantee when the station valve in off position can not be subject to the greater impact of current, improve the security that the station valve uses.Above-mentioned setting-up time can be set in advance by central controller.Whether above-mentioned station valve is sprayed water for controlling shower nozzle;
Further, described checkout gear is the upper bottle detector be arranged on the bottle washing machine bottle loading mechanism, and the signal output part of upper bottle detector is connected with the signal input part of described central controller., by the cooperation of central controller and upper bottle detector, can realize detecting step described below, make central controller can confirm on station whether to have bottle or bucket by calculating, thereby send control signal to water pump and station valve; In addition, than at each station, the checkout gear for detection of the station state being installed, in employing, the bottle detector is conducive to reduce installation cost.
Further, described bottle washing machine station flushing control device also includes frequency converter, and described central controller is realized electrical connection by this frequency converter with described water pump.By the control of frequency converter, be convenient to realize water pump run up and low-speed running between conversion, be conducive to reduce energy consumption.
Further, described bottle washing machine station flushing control device also includes the station sensor be arranged on corresponding station, station sensor comprises approach switch and the check-out console matched with it, check-out console is arranged on the valve core rotation axle of described station valve, and this station sensor also is electrically connected with described central controller.Thereby, described station valve can drive described check-out console by its valve core rotation axle and rotate when opening, make check-out console near described approach switch, approach switch can be to central controller output services signal after sensing check-out console, central controller can be controlled described water pump according to this working signal and run up, this station sensor is by the cooperation of its check-out console and approach switch, contribute to guarantee that central controller is after controlling the unlatching of station valve, controlling water pump runs up again, be easy to realize, contribute to improve the security that above-mentioned station valve uses simultaneously.
The utility model also provides a kind of bottle washing machine station flush control method: central controller calculates according to the feedback information of checkout gear and while confirming on station to have bottle or bucket, controlling station valve corresponding with this station on flushing line opens, and on the control flushing line, corresponding water pump runs up, make the shower nozzle on this station carry out hydroblasting to bottle or bucket; And central controller calculates according to the feedback information of checkout gear and while confirming on station without bottle or bucket, control described station valve to close, and control described water pump low-speed running, make described shower nozzle in rinsing halted state.
Further, described checkout gear is the upper bottle detector be arranged on the bottle washing machine bottle loading mechanism; Described method also includes following detecting step: upper bottle detector detects on bottle loading mechanism whether bottle or bucket are arranged, and the information detected is fed back to central controller, by central controller, according to this feedback information, confirms on this station whether to have bottle or bucket; After shower nozzle on station rinses to the bottle of this station or bucket walking or the shower nozzle on this station when rinsing halted state, return and carry out this detecting step.
Further, when described central controller has bottle or bucket on confirming described station, the station valve of first controlling on this station is opened, then control the water pump corresponding with this station and run up, make the shower nozzle on this station carry out hydroblasting to bottle or bucket, when washing time reaches setting-up time, central controller is first controlled described water pump low-speed running, then control described station valve and close, make the shower nozzle on this station enter the flushing halted state, bottle or bucket walk to next station.
Further, described central controller runs up or low-speed running by the described water pump of Frequency Converter Control.
Further, on described station, station sensor is installed, described station valve makes this station sensor to central controller output services signal when opening, and central controller is controlled described water pump according to this working signal and run up.
Further, described station sensor comprises approach switch and the check-out console matched with this approach switch, check-out console is arranged on the valve core rotation axle of described station valve, described station valve drives described check-out console by its valve core rotation axle and rotates when opening, make check-out console near described approach switch, approach switch is to central controller output services signal after sensing check-out console, and central controller is controlled described water pump according to this working signal and run up.
The beneficial effects of the utility model are:
Described bottle washing machine station flushing control device and method can be according to the station states whether bottle or bucket are arranged on station, control the switching of station valve, and the control water pump runs up or low-speed running, thereby make on station water outlet flushing when bottle or bucket are arranged, stopping water outlet without bottle or when bucket on station rinses, thereby this flushing control device and method can reduce energy consumption, water content consumption and acid & alkali liquid consumption, and can avoid the generation of station channeling water phenomenon.
The accompanying drawing explanation
Fig. 1 is the structural representation of the described bottle washing machine flushing control device of the utility model embodiment.
Fig. 2 is the partial enlarged drawing at A place in Fig. 1.
Fig. 3 is the front view of Fig. 1.
Fig. 4 is the upward view of Fig. 3.
Fig. 5 is the partial view that Fig. 4 makes progress at B.
Fig. 6 is the control flow chart of the described bottle washing machine flush control method of the utility model embodiment and device.
Description of reference numerals:
10, bottle loading mechanism, 21, photoelectric detection switch, 22, reflector, 30, the station valve, 40, station sensor, 41, approach switch, 42, check-out console, 50, water pump, 60, shower nozzle, 71, spray washing pipe road, 72, inlet channel, 73, outlet conduit, 80, water tank.
The specific embodiment
Below embodiment of the present utility model is elaborated:
As shown in Figures 1 to 5, a kind of bottle washing machine station flushing control device, comprise central controller, checkout gear, station valve 30, water pump 50, shower nozzle 60 and flushing line, described checkout gear, station valve 30 and water pump 50 are electrically connected with central controller respectively, and described water pump 50, station valve 30 and shower nozzle 60 are arranged on described flushing line successively along the flow direction of current in flushing line.
Wherein, described checkout gear is the upper bottle detector be arranged on bottle washing machine bottle loading mechanism 10, and the signal output part of upper bottle detector is connected with the signal input part of described central controller.Should comprise photoelectric detection switch 21 and reflector 22 by upper bottle detector, photoelectric detection switch 21 and reflector 22 are divided into the both sides of described bottle loading mechanism 10, and photoelectric detection switch 21 is relative with reflector 22.Described bottle washing machine station flushing control device also includes frequency converter, and described central controller is realized electrical connection by this frequency converter with described water pump 50.Described bottle washing machine station flushing control device also includes the station sensor 40 be arranged on corresponding station, the check-out console 42 that station sensor 40 comprises approach switch 41 and matches with it, check-out console 42 is arranged on the valve core rotation axle of described station valve 30, and this station sensor 40 also is electrically connected with described central controller.Described flushing line comprises inlet channel 72, outlet conduit 73 and spray washing pipe road 71, and described inlet channel 72 1 ends connect water tank 80, and the other end is connected with the water inlet of water pump 50; Described outlet conduit 73 1 ends connect the delivery port of water pump 50, and the other end connects spray washing pipe road 71; Described shower nozzle 60 is arranged on described spray washing pipe road 71, and, on a station, the shower nozzle 60 on spray washing pipe road 71 can be made as a plurality of.
The bottle washing machine station flush control method corresponding with described bottle washing machine station flushing control device specifically comprises the following steps:
S1. go up the bottle detector and first detect on bottle loading mechanism 10 whether bottle or bucket are arranged, on this, the bottle detector, after detecting on bottle loading mechanism 10 information that bottle or bucket are arranged, feeds back to central controller by this information;
S2. central controller calculates the station state according to above-mentioned feedback information, confirms on station whether to have bottle or bucket;
When S3. central controller has bottle or bucket on confirming station, first controlling station valve corresponding with this station on flushing line 30 opens, the unlatching of station valve 30 makes station sensor 40 to central controller output services signal, central controller is controlled corresponding water pump 50 frequency-conversion high-speed runnings on flushing line according to this working signal, makes 60 pairs of bottles of shower nozzle or bucket on this station carry out hydroblasting; And central controller during without bottle or bucket, performs step S4 on confirming station;
S4. the described station valve 30 of central controller controls keeps closed condition, and controls described water pump 50 low-speed runnings, makes described shower nozzle 60 in rinsing halted state, and described bottle washing machine station flushing control device returns to execution step S1;
S5. when washing time reaches setting-up time, central controller is first controlled described water pump 50 variable frequency low speed runnings, then controlling described station valve 30 closes, make the shower nozzle 60 on this station enter the flushing halted state, bottle or bucket walk to next station, and described bottle washing machine station flushing control device returns to execution step S1.
In described method, described central controller runs up or low-speed running by the described water pump 50 of Frequency Converter Control; Described station valve 30 drives described check-out console 42 by its valve core rotation axle and rotates when opening, make check-out console 42 near described approach switch 41, approach switch 41 is to sense check-out console 42 rear to central controller output services signal, and central controller is controlled described water pump 50 according to this working signal and run up.
Above-mentioned steps S1 is detecting step.The flow chart of above-mentioned control method specifically as shown in Figure 6.
The present embodiment has the following advantages or principle:
1, described bottle washing machine flush control method and device can be according to the station states whether bottle or bucket are arranged on station, control the switching of station valve 30, and control water pump 50 runs up or low-speed running, thereby make on station have bottle or when bucket water outlet rinse, stop water outlet during without bottle or bucket on station and rinse.Thereby, in described method and device, due to water pump 50 duty in running up always not, can reduce energy consumption; Due to station, without bottle or when bucket, this not water outlet of station is rinsed, and can reduce water content consumption, and can avoid the generation of station channeling water phenomenon, thereby also just can reduce the consumption of acid & alkali liquid.Wherein, whether described station valve 30 sprays water for controlling shower nozzle 60.
2, because described checkout gear is the upper bottle detector be arranged on bottle washing machine bottle loading mechanism 10, cooperatively interacting by central controller and upper bottle detector, central controller can confirm on station whether to have bottle or bucket by computing, thereby can send control signal to water pump 50 and station valve 30; In addition, than at each station, the checkout gear for detection of the station state being installed, in employing, the bottle detector is conducive to save cost.
When 3, central controller has bottle or bucket on confirming station, can first control station valve 30 opens, controlling water pump 50 runs up again, and when flushing reaches setting-up time, first control water pump 50 low-speed runnings, control again station valve 30 and close, can guarantee when station valve 30 in off position can not be subject to the greater impact of current, improve the security that station valve 30 uses; Wherein, described setting-up time can be set in advance by central controller.
4, utilize frequency converter to be controlled water pump 50, be convenient to realize water pump 50 run up and low-speed running between conversion, be conducive to reduce energy consumption.
5, on described station, station sensor 40 is installed, after this station sensor 40 can be sensed the unlatching of station valve 30, to central controller output services signal, thereby contribute to realize that central controller is after controlling 30 unlatchings of station valve, control again water pump 50 and run up, thereby contribute to improve the security that above-mentioned station valve 30 uses.
6, described station sensor 40 is by the cooperation of its check-out console 42 and approach switch 41, the information of can be more easily station valve 30 being opened pass to central controller, thereby is conducive to realize that central controller controls water pump 50 again and run up after station valve 30 is opened.
The above embodiment has only expressed the specific embodiment of the present utility model, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion and improvement, these all belong to protection domain of the present utility model.

Claims (4)

1. a bottle washing machine station flushing control device, it is characterized in that, comprise central controller, checkout gear, station valve, water pump, shower nozzle and flushing line, described checkout gear, station valve and water pump are electrically connected with central controller respectively, and described water pump, station valve and shower nozzle are arranged on described flushing line successively along the flow direction of current in flushing line.
2. bottle washing machine station flushing control device according to claim 1, it is characterized in that, described checkout gear is the upper bottle detector be arranged on the bottle washing machine bottle loading mechanism, and the signal output part of upper bottle detector is connected with the signal input part of described central controller.
3. bottle washing machine station flushing control device according to claim 1, is characterized in that, also includes frequency converter, and described central controller is realized electrical connection by this frequency converter with described water pump.
4. bottle washing machine station flushing control device according to claim 1, it is characterized in that, also include the station sensor be arranged on corresponding station, station sensor comprises approach switch and the check-out console matched with it, check-out console is arranged on the valve core rotation axle of described station valve, and this station sensor also is electrically connected with described central controller.
CN201320295071XU 2013-05-27 2013-05-27 Station washing control device of bottle washing machine Withdrawn - After Issue CN203316446U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320295071XU CN203316446U (en) 2013-05-27 2013-05-27 Station washing control device of bottle washing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320295071XU CN203316446U (en) 2013-05-27 2013-05-27 Station washing control device of bottle washing machine

Publications (1)

Publication Number Publication Date
CN203316446U true CN203316446U (en) 2013-12-04

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103272810A (en) * 2013-05-27 2013-09-04 广州达意隆包装机械股份有限公司 Method and device for controlling washing of station of bottle washing machine
CN104707829A (en) * 2015-02-11 2015-06-17 东莞泛海水处理系统有限公司 Barreled water barrel alkali washing technology
CN107030076A (en) * 2015-12-15 2017-08-11 Eni株式会社 Water drum internal washing device
CN113617771A (en) * 2021-08-18 2021-11-09 广州隆宝科技技术有限公司 Bottle washing mechanism with synchronous detection function and synchronous detection method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103272810A (en) * 2013-05-27 2013-09-04 广州达意隆包装机械股份有限公司 Method and device for controlling washing of station of bottle washing machine
CN104707829A (en) * 2015-02-11 2015-06-17 东莞泛海水处理系统有限公司 Barreled water barrel alkali washing technology
CN107030076A (en) * 2015-12-15 2017-08-11 Eni株式会社 Water drum internal washing device
CN113617771A (en) * 2021-08-18 2021-11-09 广州隆宝科技技术有限公司 Bottle washing mechanism with synchronous detection function and synchronous detection method

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20131204

Effective date of abandoning: 20160120

C25 Abandonment of patent right or utility model to avoid double patenting