CN103272810A - Method and device for controlling washing of station of bottle washing machine - Google Patents
Method and device for controlling washing of station of bottle washing machine Download PDFInfo
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- CN103272810A CN103272810A CN2013102028524A CN201310202852A CN103272810A CN 103272810 A CN103272810 A CN 103272810A CN 2013102028524 A CN2013102028524 A CN 2013102028524A CN 201310202852 A CN201310202852 A CN 201310202852A CN 103272810 A CN103272810 A CN 103272810A
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Abstract
The invention discloses a method and device for controlling washing of a station of a bottle washing machine. According to the method for controlling washing of the station of the bottle washing machine, when a central control unit confirms that a bottle or a bucket is placed on the station according to information fed back by a detecting device, a station valve, corresponding to the station, on a washing pipeline is controlled to be opened, a corresponding water pump on the washing pipeline is controlled to operate at a high speed, and a spraying head on the station is made to wash the bottle or the bucket in a spraying mode; when the central control unit confirms that no bottle or bucket is placed on the station, the station valve is controlled to be closed, the water pump is controlled to operate at a low speed, and the spraying head is made to stop washing. The device for controlling washing of the station of the bottle washing machine comprises the central control unit, the detecting device, the station valve, the water pump, the spraying head and the washing pipeline, wherein the detecting device, the station valve and the water pump are connected with the central control unit electrically, and the water pump, the station valve and the spraying head are installed on the washing pipeline in sequence in the flowing direction of water in the washing pipeline. The method and device for controlling washing of the station of the bottle washing machine has the advantages that energy consumption, water consumption and acid and alkali water consumption can be reduced and the phenomenon of leakage of the station is avoided.
Description
Technical field
The present invention relates to a kind of bottle washing machine station flush control method and device.
Background technology
In the station flushing control of existing bottle washing machine, usually adopt two position three way directional control valve control, the delivery port of the first interface water pump of above-mentioned reversal valve, second interface connects spray washing pipe road, the 3rd interface connects water tank by pipeline, described spray washing pipe road belongs to the part of flushing pipe, in spray washing pipe road shower nozzle is installed.The course of work of station flushing control is as follows: bottle washing machine is whenever walked to a station, reversal valve just commutation is communicated with spray washing pipe road, this moment, no matter this station had does not have bottle or bucket, shower nozzle on the station all carries out hydroblasting, when bottle or bucket between adjacent two stations in the mobile process, the reversal valve commutation connects water tank, the water pump recovery tank that draws water, in the whole process, water pump is in the duty that runs up always.Thereby, in the existing bottle washing machine station flushing control, because water pump is in the duty that runs up always, water pump shortening in service life, energy consumption is higher, in addition, when station does not have bottle or bucket and when washing, water consumption and generation station are scurried the water phenomenon easily, and because the wash bottle flushing divides sour water flushing, buck to wash, finished product refluxes flushing and the finished product flushing, if nothing bottle or bucket flushing, cause easily that then acid ﹠ alkali liquid scurries mutually, acid base concentration reduces, and is guaranteeing the constant situation of flush acid alkali concn, and acid ﹠ alkali liquid consumes more.
Summary of the invention
Based on this, the invention reside in the defective that overcomes prior art, a kind of bottle washing machine station flush control method and device are provided, this method and device can cut down the consumption of energy, water content consumption and soda acid water consumption, and avoid station to scurry the generation of water phenomenon.
Its technical scheme is as follows:
Described bottle washing machine station flush control method is: central controller calculates according to the feedback information of checkout gear and when confirming bottle or bucket are arranged on the station, the station opening of valves corresponding with this station on the control flushing line, and corresponding water pump runs up on the control flushing line, makes the shower nozzle on this station carry out hydroblasting to bottle or bucket; And central controller calculates according to the feedback information of checkout gear and when confirming not have bottle or bucket on the station, control described station valve to close, and control described water pump low-speed running, makes described shower nozzle be in the flushing halted state.
Above-mentioned flush control method can be according to the station state whether bottle or bucket are arranged on the station, the switching of control station valve, and the control water pump runs up or low-speed running, thereby make then water outlet flushing when on the station bottle or bucket being arranged, then stop the water outlet flushing when not having bottle or bucket on the station, thereby this flush control method can cut down the consumption of energy, water content consumption and acid ﹠ alkali liquid consumption, and can avoid station to scurry the generation of water phenomenon.Wherein, whether described station valve sprays water for the control shower nozzle.
Further, described checkout gear is bottle detector of going up that is installed on the bottle washing machine pot carrying machine structure; Described method also includes following detection step: go up the bottle detector and detect whether bottle or bucket are arranged on the pot carrying machine structure, and give central controller with the feedback information that detects, confirm whether to have on this station bottle or bucket by central controller according to this feedback information; Shower nozzle on the station finishes shower nozzle on back or this station when being in the flushing halted state to walking to the bottle of this station or bucket flushing, returns and carries out this detection step.Because described checkout gear uses bottle detector of going up that is installed on the bottle washing machine pot carrying machine structure, cooperatively interacting by central controller and last bottle detector then, central controller can confirm whether to have on the station bottle or bucket by computing, thereby can send control signal to water pump and station valve; In addition, than installing for detection of station status detection device at each station, the bottle detector is conducive to save cost in the employing.
Further, described central controller is when confirming that described station has bottle or bucket, control the station opening of valves on this station earlier, the control water pump corresponding with this station runs up then, makes the shower nozzle on this station carry out hydroblasting to bottle or bucket, when washing time reaches setting-up time, central controller is the described water pump low-speed running of control earlier, control described station valve then and close, make the shower nozzle on this station enter the flushing halted state, bottle or bucket walk to next station.When station has bottle or bucket, control the station opening of valves earlier, controlling water pump again runs up, and when flushing reaches setting-up time, then control the water pump low-speed running earlier, control the station valve again and close, can guarantee can not be subjected to when the station valve in off position the greater impact of current, improve the security that the station valve uses; Wherein, described setting-up time can be set in advance by central controller.
Further, described central controller runs up or low-speed running by the described water pump of Frequency Converter Control.By the control of frequency converter, be convenient to realize water pump run up and low-speed running between conversion, be conducive to cut down the consumption of energy.
Further, on the described station station sensor is installed, described station valve makes this station sensor to central controller output services signal when opening, and central controller is controlled described water pump according to this working signal and run up.Described station sensor can be sensed the unlatching of station valve, thereby helps to guarantee that central controller behind control station opening of valves, controls water pump again and run up, thereby helps to improve the security that above-mentioned station valve uses.
Further, described station sensor comprise near switch and with this check-out console that matches near switch, check-out console is installed on the valve core rotation axle of described station valve, described station valve drives described check-out console by its valve core rotation axle and rotates when opening, make check-out console near described near switch, near switch after sensing check-out console to central controller output services signal, central controller is controlled described water pump according to this working signal and is run up.Described station sensor is by its check-out console with near the cooperation of switch, and is easy to implement.
The present invention also provides a kind of bottle washing machine station flushing control device, comprise central controller, checkout gear, station valve, water pump, shower nozzle and flushing line, described checkout gear, station valve and water pump are electrically connected with central controller respectively, and described water pump, station valve and shower nozzle are installed on the described flushing line successively along the flow direction of current in the flushing line.This device can be realized above-mentioned bottle washing machine station flush control method, thereby this device can cut down the consumption of energy, water content consumption and acid ﹠ alkali liquid consumption, and can avoid station to scurry the generation of water phenomenon.
Further, described checkout gear is bottle detector of going up that is installed on the bottle washing machine pot carrying machine structure, and the signal output part of last bottle detector links to each other with the signal input part of described central controller.Thereby the cooperation by central controller and last bottle detector can realize above-mentioned detection step, is conducive to reduce installation cost simultaneously.
Further, described bottle washing machine station flushing control device also includes frequency converter, and described central controller is realized being electrically connected with described water pump by this frequency converter.By the control of frequency converter, be convenient to realize water pump run up and low-speed running between conversion, be conducive to cut down the consumption of energy.
Further, described bottle washing machine station flushing control device also includes the station sensor that is installed on the corresponding station, station sensor comprises near switch and the check-out console that matches with it, check-out console is installed on the valve core rotation axle of described station valve, and this station sensor also is electrically connected with described central controller.Described station sensor is by its check-out console with near the cooperation of switch, helps to guarantee that central controller behind control station opening of valves, controls water pump again and run up, and is easy to realize, helps to improve the security that above-mentioned station valve uses simultaneously.
Beneficial effect of the present invention is:
Described bottle washing machine station flush control method and device can be according to the station states whether bottle or bucket are arranged on the station, the switching of control station valve, and the control water pump runs up or low-speed running, thereby make then water outlet flushing when on the station bottle or bucket being arranged, then stop the water outlet flushing when not having bottle or bucket on the station, thereby this flush control method and device can cut down the consumption of energy, water content consumption and acid ﹠ alkali liquid consumption, and can avoid station to scurry the generation of water phenomenon.
Description of drawings
Fig. 1 is the structural representation of the described bottle washing machine flushing of embodiment of the invention control device.
Fig. 2 is the partial enlarged drawing at A place among Fig. 1.
Fig. 3 is the front view of Fig. 1.
Fig. 4 is the upward view of Fig. 3.
Fig. 5 is the partial view that Fig. 4 makes progress at B.
Fig. 6 is the control flow chart of the described bottle washing machine flush control method of the embodiment of the invention and device.
Description of reference numerals:
10, pot carrying machine structure, 21, photoelectric detection switch, 22, reflector, 30, the station valve, 40, station sensor, 41, near switch, 42, check-out console, 50, water pump, 60, shower nozzle, 71, spray washing pipe road, 72, inlet channel, 73, outlet conduit, 80, water tank.
The specific embodiment
Below embodiments of the invention are elaborated:
Extremely shown in Figure 5 as Fig. 1, a kind of bottle washing machine station flushing control device, comprise central controller, checkout gear, station valve 30, water pump 50, shower nozzle 60 and flushing line, described checkout gear, station valve 30 and water pump 50 are electrically connected with central controller respectively, and described water pump 50, station valve 30 and shower nozzle 60 are installed on the described flushing line successively along the flow direction of current in the flushing line.
Wherein, described checkout gear is bottle detector of going up that is installed on the bottle washing machine pot carrying machine structure 10, and the signal output part of last bottle detector links to each other with the signal input part of described central controller.Should go up the bottle detector and comprise photoelectric detection switch 21 and reflector 22, photoelectric detection switch 21 and reflector 22 are divided into the both sides of described pot carrying machine structure 10, and photoelectric detection switch 21 is relative with reflector 22.Described bottle washing machine station flushing control device also includes frequency converter, and described central controller is realized being electrically connected with described water pump 50 by this frequency converter.Described bottle washing machine station flushing control device also includes the station sensor 40 that is installed on the corresponding station, station sensor 40 comprises near switch 41 and the check-out console 42 that matches with it, check-out console 42 is installed on the valve core rotation axle of described station valve 30, and this station sensor 40 also is electrically connected with described central controller.Described flushing line comprises inlet channel 72, outlet conduit 73 and spray washing pipe road 71, and described inlet channel 72 1 ends connect water tank 80, and the other end is connected with the water inlet of water pump 50; Described outlet conduit 73 1 ends connect the delivery port of water pump 50, and the other end connects spray washing pipe road 71; Described shower nozzle 60 is installed on the described spray washing pipe road 71, and on a station, the shower nozzle 60 on the spray washing pipe road 71 can be made as a plurality of.
The bottle washing machine station flush control method corresponding with described bottle washing machine station flushing control device specifically may further comprise the steps:
S1. go up the bottle detector and detect earlier whether bottle or bucket are arranged on the pot carrying machine structure 10, the bottle detector is detecting after pot carrying machine structure 10 has the information of bottle or bucket this on, with this feedback information to central controller;
S2. central controller calculates the station state according to above-mentioned feedback information, namely confirms whether to have on the station bottle or bucket;
S3. central controller is when confirming that station has bottle or bucket, the station valve 30 corresponding with this station opened on the control flushing line earlier, the unlatching of station valve 30 makes station sensor 40 to central controller output services signal, central controller makes 60 pairs of bottles of shower nozzle or bucket on this station carry out hydroblasting according to corresponding water pump 50 frequency-conversion high-speeds running on this working signal control flushing line; And central controller is when confirming that station does not have bottle or bucket, then execution in step S4;
S4. the described station valve 30 of central controller controls keeps closed condition, and controls described water pump 50 low-speed runnings, makes described shower nozzle 60 be in the flushing halted state, and described bottle washing machine station flushing control device returns execution in step S1;
S5. when washing time reaches setting-up time, the described water pump 50 variable frequency low speeds running of central controller control earlier, controlling described station valve 30 then closes, make the shower nozzle 60 on this station enter the flushing halted state, bottle or bucket walk to next station, and described bottle washing machine station flushing control device returns execution in step S1.
In described method, described central controller runs up or low-speed running by the described water pump 50 of Frequency Converter Control; Described station valve 30 drives described check-out console 42 by its valve core rotation axle and rotates when opening, make check-out console 42 near described near switch 41, sensing check-out console 42 backs to central controller output services signal near switch 41, central controller is controlled described water pump 50 according to this working signal and is run up.
Above-mentioned steps S1 is the detection step.The flow chart of above-mentioned control method specifically as shown in Figure 6.
Present embodiment has the following advantages or principle:
1, described bottle washing machine flush control method and device can be according to the station states whether bottle or bucket are arranged on the station, the switching of control station valve 30, and control water pump 50 runs up or low-speed running, thereby make then water outlet flushing when on the station bottle or bucket being arranged, then stop the water outlet flushing when not having bottle or bucket on the station.Thereby, in described method and device, because water pump 50 is not to be in the duty that runs up always, then can cut down the consumption of energy; Because when station did not have bottle or bucket, this not water outlet of station flushing then can reduce water content consumption, and can avoid station to scurry the generation of water phenomenon, thereby also just can reduce the consumption of acid ﹠ alkali liquid.Wherein, whether described station valve 30 sprays water for control shower nozzle 60.
2, because described checkout gear is bottle detector of going up that is installed on the bottle washing machine pot carrying machine structure 10, cooperatively interacting by central controller and last bottle detector then, central controller can confirm whether to have on the station bottle or bucket by computing, thereby can send control signal to water pump 50 and station valve 30; In addition, than installing for detection of station status detection device at each station, the bottle detector is conducive to save cost in the employing.
3, central controller is when confirming that station has bottle or bucket, control station valve 30 is opened earlier, controlling water pump 50 again runs up, and when flushing reaches setting-up time, then control water pump 50 low-speed runnings earlier, control station valve 30 again and close, can guarantee can not be subjected to when station valve 30 in off position the greater impact of current, improve the security that station valve 30 uses; Wherein, described setting-up time can be set in advance by central controller.
4, utilize frequency converter that water pump 50 is controlled, be convenient to realize water pump 50 run up and low-speed running between conversion, be conducive to cut down the consumption of energy.
5, on the described station station sensor 40 is installed, after this station sensor 40 can be sensed the unlatching of station valve 30, to central controller output services signal, thereby help to realize that central controller is after control station valve 30 is opened, control water pump 50 again and run up, thereby help to improve the security that above-mentioned station valve 30 uses.
6, described station sensor 40 is by its check-out console 42 with near the cooperation of switch 41, the information of can be more easily station valve 30 being opened passes to central controller, thereby is conducive to realize that central controller controls water pump 50 again and run up after station valve 30 is opened.
The above embodiment has only expressed the specific embodiment of the present invention, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to claim of the present invention.Should be pointed out that for the person of ordinary skill of the art without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.
Claims (10)
1. bottle washing machine station flush control method is characterized in that this method is:
Central controller calculates according to the feedback information of checkout gear and when confirming bottle or bucket are arranged on the station, the station opening of valves corresponding with this station on the control flushing line, and corresponding water pump runs up on the control flushing line, makes the shower nozzle on this station carry out hydroblasting to bottle or bucket; And central controller calculates according to the feedback information of checkout gear and when confirming not have bottle or bucket on the station, control described station valve to close, and control described water pump low-speed running, makes described shower nozzle be in the flushing halted state.
2. bottle washing machine station flush control method according to claim 1 is characterized in that, described checkout gear is bottle detector of going up that is installed on the bottle washing machine pot carrying machine structure; Described method also includes following detection step: go up the bottle detector and detect whether bottle or bucket are arranged on the pot carrying machine structure, and give central controller with the feedback information that detects, confirm whether to have on this station bottle or bucket by central controller according to this feedback information; Shower nozzle on the station finishes shower nozzle on back or this station when being in the flushing halted state to walking to the bottle of this station or bucket flushing, returns and carries out this detection step.
3. bottle washing machine station flush control method according to claim 1, it is characterized in that, described central controller is when confirming that described station has bottle or bucket, control the station opening of valves on this station earlier, the control water pump corresponding with this station runs up then, make the shower nozzle on this station carry out hydroblasting to bottle or bucket, when washing time reaches setting-up time, central controller is the described water pump low-speed running of control earlier, controlling described station valve then closes, make the shower nozzle on this station enter the flushing halted state, bottle or bucket walk to next station.
4. according to each described bottle washing machine station flush control method of claim 1 to 3, it is characterized in that described central controller runs up or low-speed running by the described water pump of Frequency Converter Control.
5. according to each described bottle washing machine station flush control method of claim 1 to 3, it is characterized in that, on the described station station sensor is installed, described station valve makes this station sensor to central controller output services signal when opening, and central controller is controlled described water pump according to this working signal and run up.
6. bottle washing machine station flush control method according to claim 5, it is characterized in that, described station sensor comprise near switch and with this check-out console that matches near switch, check-out console is installed on the valve core rotation axle of described station valve, described station valve drives described check-out console by its valve core rotation axle and rotates when opening, make check-out console near described near switch, near switch after sensing check-out console to central controller output services signal, central controller is controlled described water pump according to this working signal and is run up.
7. a bottle washing machine station washes control device, it is characterized in that, comprise central controller, checkout gear, station valve, water pump, shower nozzle and flushing line, described checkout gear, station valve and water pump are electrically connected with central controller respectively, and described water pump, station valve and shower nozzle are installed on the described flushing line successively along the flow direction of current in the flushing line.
8. bottle washing machine station according to claim 7 washes control device, it is characterized in that, described checkout gear is bottle detector of going up that is installed on the bottle washing machine pot carrying machine structure, and the signal output part of last bottle detector links to each other with the signal input part of described central controller.
9. bottle washing machine station flushing control device according to claim 7 is characterized in that, also include frequency converter, described central controller is realized being electrically connected with described water pump by this frequency converter.
10. bottle washing machine station according to claim 7 washes control device, it is characterized in that, also include the station sensor that is installed on the corresponding station, station sensor comprises near switch and the check-out console that matches with it, check-out console is installed on the valve core rotation axle of described station valve, and this station sensor also is electrically connected with described central controller.
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| CN201310202852.4A CN103272810B (en) | 2013-05-27 | 2013-05-27 | Bottle washing machine station flush control method and device |
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| CN201310202852.4A CN103272810B (en) | 2013-05-27 | 2013-05-27 | Bottle washing machine station flush control method and device |
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| CN103272810A true CN103272810A (en) | 2013-09-04 |
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Cited By (9)
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| CN105600357A (en) * | 2015-12-15 | 2016-05-25 | 广州达意隆包装机械股份有限公司 | Bottle washing machine and control method thereof |
| CN106644579A (en) * | 2016-11-17 | 2017-05-10 | 西安理工大学 | Automatic cleaning and water collecting and utilizing device for runoff sediment sampler |
| WO2017121048A1 (en) * | 2016-01-12 | 2017-07-20 | 老肯医疗科技股份有限公司 | Multi-position single-way valve for medical device cleaning equipment |
| CN108356049A (en) * | 2018-03-29 | 2018-08-03 | 武汉华星光电技术有限公司 | A kind of spray equipment and spraying method |
| CN108856208A (en) * | 2018-06-21 | 2018-11-23 | 佛山宝钢制罐有限公司 | A kind of wiper mechanism produced automatically for pop can and the clear tank method using the mechanism |
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| CN109250834A (en) * | 2018-10-31 | 2019-01-22 | 苏州卡利肯新光讯科技有限公司 | A kind of water treatment system and its control method of grinder |
| US11089940B2 (en) | 2017-01-10 | 2021-08-17 | MT Innovations Pty Ltd | Device for drying and polishing items such as glasses and cutlery |
| US11503979B2 (en) | 2017-01-10 | 2022-11-22 | MT Innovations Pty Ltd | Device for drying and polishing items such as glasses and cutlery |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105600357A (en) * | 2015-12-15 | 2016-05-25 | 广州达意隆包装机械股份有限公司 | Bottle washing machine and control method thereof |
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| US11089940B2 (en) | 2017-01-10 | 2021-08-17 | MT Innovations Pty Ltd | Device for drying and polishing items such as glasses and cutlery |
| US11503979B2 (en) | 2017-01-10 | 2022-11-22 | MT Innovations Pty Ltd | Device for drying and polishing items such as glasses and cutlery |
| CN108356049A (en) * | 2018-03-29 | 2018-08-03 | 武汉华星光电技术有限公司 | A kind of spray equipment and spraying method |
| CN108856208A (en) * | 2018-06-21 | 2018-11-23 | 佛山宝钢制罐有限公司 | A kind of wiper mechanism produced automatically for pop can and the clear tank method using the mechanism |
| CN109046892A (en) * | 2018-09-18 | 2018-12-21 | 苏州卡利肯新光讯科技有限公司 | A kind of the base treatment technique and its processing equipment of reflecting mirror |
| CN109046892B (en) * | 2018-09-18 | 2023-11-03 | 苏州卡利肯新光讯科技有限公司 | Base layer treatment process and treatment equipment for reflecting mirror |
| CN109250834A (en) * | 2018-10-31 | 2019-01-22 | 苏州卡利肯新光讯科技有限公司 | A kind of water treatment system and its control method of grinder |
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