CN103268537B - Processing control method, process equipment and system - Google Patents
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- CN103268537B CN103268537B CN201310239956.2A CN201310239956A CN103268537B CN 103268537 B CN103268537 B CN 103268537B CN 201310239956 A CN201310239956 A CN 201310239956A CN 103268537 B CN103268537 B CN 103268537B
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Abstract
The embodiments of the invention provide processing control method, process equipment and system.Wherein, processing control method is at least based on process equipment, including：Process equipment, which reads to have recorded in processed file and the detailed file of corresponding processing, the detailed file of processing, processes detailed, and processing is detailed at least to include default component processing quantity；Process equipment extracts default component processing quantity in the detailed file of processing；Process equipment changes preset processing detail list when machining a part, and processing detail list at least records the quantity of machined parts；When the quantity of processed part is equal with default component processing quantity, process equipment stops processing.In embodiments of the present invention, obtain default component processing quantity automatically by process equipment, and the quantity of machined part is recorded automatically, in the process, whether stopping is processed, by process equipment control, so that the service condition of controllable raw material, avoid waste of raw materials, and multi-processing situation appearance.
Description
Technical field
The present invention relates to processing technique field, in particular, it is related to processing control method, process equipment and system.
Background technology
The flow that existing process technology is followed is：Engineering department splits into drawing small parts（Setting-out）Afterwards,
Programming personnel draws according to setting-out result, generates processed file（Dat files）And bar code（Bar code comprising processed part number,
Engineering name, specifications and models, length, processing quantity etc.）.Then, dat files and bar code are issued to workshop, shop worker's root
It is processed, is entered after machining with bar code bore brush to production management system according to bar code.
Above-mentioned prior art has the disadvantage that：
Although processing quantity is included in bar code, because the processing of part relies only on shop worker, so that uncontrollable original
The service condition of material, it may appear that the situation of multi-processing, wastes raw material.Also, shop worker machines rear, it is necessary to bar
Code is brushed into production management system, it is possible to the phenomenon of leakage brush occur.
The content of the invention
In view of this, the embodiments of the invention provide processing control method, process equipment and system, to solve above-mentioned ask
Topic.
To achieve the above object, the embodiment of the present invention provides following technical scheme：
A kind of processing control method, at least based on process equipment, including：
The process equipment reads in processed file and the detailed file of corresponding processing, the detailed file of the processing and recorded
Processing is detailed, and the processing is detailed at least to include default component processing quantity；
The process equipment extracts default component processing quantity in the detailed file of the processing；
The process equipment changes preset processing detail list, the processing detail list when machining a part
At least record the quantity of machined parts；
When the quantity of the processed part is equal with the default component processing quantity, the process equipment
Stop processing.
A kind of process equipment, including：
Reading unit, for reading the detailed file of processed file and corresponding processing, described in the detailed file of the processing
There is processing detailed, the processing is detailed at least to include default component processing quantity；
Extraction unit, for extracting default component processing quantity in the detailed file of the processing；
Unit is changed, for when machining a part, changing preset processing detail list, the processing detail list
At least record the quantity of machined parts；
Machining control unit, for when the quantity and the default component processing quantity phase of the processed part
Deng when, stop processing.
A kind of control system for processing, including production management system and process equipment, wherein,
The production management system is at least used for, and sets default component processing quantity；
The process equipment includes：
Reading unit, for reading the detailed file of processed file and corresponding processing, described in the detailed file of the processing
There is processing detailed, the processing is detailed at least to include default component processing quantity；
Extraction unit, for extracting default component processing quantity in the detailed file of the processing；
Unit is changed, for when machining a part, changing preset processing detail list, the processing detail list
At least record the quantity of machined parts；
Machining control unit, for when the quantity and the default component processing quantity phase of the processed part
Deng when, stop processing.
Understood via above-mentioned technical scheme, in embodiments of the present invention, obtain default part automatically by process equipment
Processing quantity, and the quantity of machined part is recorded automatically, in quantity and the default component processing of processed part
When quantity is equal, stop processing.In the process, if stop processing, by process equipment control, so that controllable raw material
Service condition, it is to avoid waste of raw materials, and multi-processing situation appearance.Further, since process equipment records machined automatically
Part quantity, it is no longer necessary to print bar code, it is no longer necessary to barcode scanner, be also no longer needed for shop worker and bar code brush is entered into life
Management system is produced, so as to avoid the phenomenon of Lou brush.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
The embodiment of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can also basis
The accompanying drawing of offer obtains other accompanying drawings.
Fig. 1 is processing control method flow chart provided in an embodiment of the present invention；
Fig. 2 is another flow chart of processing control method provided in an embodiment of the present invention；
Fig. 3 is the another flow chart of processing control method provided in an embodiment of the present invention；
Fig. 4 a are dispensing interface schematic diagram provided in an embodiment of the present invention；
Fig. 4 b are bar files provided in an embodiment of the present invention and dat files discharge schematic diagram；
Fig. 4 c are process equipment interface schematic diagram provided in an embodiment of the present invention；
Fig. 4 d are another schematic diagram in process equipment interface provided in an embodiment of the present invention；
Fig. 4 e are the another schematic diagram in process equipment interface provided in an embodiment of the present invention；
Fig. 5 is process equipment structural representation provided in an embodiment of the present invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
The flow that existing process technology is followed is：Engineering department splits into drawing small parts（Setting-out）Afterwards,
Programming personnel draws according to setting-out result, generates processed file（Dat files）And bar code（Bar code comprising processed part number,
Engineering name, specifications and models, length, processing quantity etc.）.Then, dat files and bar code are issued to workshop, shop worker's root
It is processed, is entered after machining with bar code bore brush to production management system according to bar code.
Above-mentioned prior art has the disadvantage that：
Although processing quantity is included in bar code, because the processing of part relies only on shop worker, so that uncontrollable car
Between workman really process number；Also, shop worker machines rear, it is necessary to which bar code brush is entered production management system, it is possible to
There is the phenomenon of leakage brush.
To solve the above problems, the embodiments of the invention provide processing control method.This method is at least based on process equipment.
Process equipment concretely pipelining equipment, trigger equipment etc..
Referring to Fig. 1, above-mentioned processing control method at least comprises the following steps：
S1, process equipment extract processed file and the detailed file of corresponding processing；
Processing is recorded in the detailed file of above-mentioned processing detailed, and processing detail at least may include that above-mentioned default part adds
Number amount.In other embodiments of the present invention, above-mentioned processing detail may also include specifications and models, length, material etc..
More specifically, detailed file concretely bar files are processed.Bar files are the files with bar suffix, can be used
Notepad is opened, and process equipment can be read.The specifications and models of processing, the information such as length can be included in bar files.
S2, process equipment extract default component processing quantity in the detailed file of processing；
S3, process equipment change preset processing detail list when machining a part.The processing detail list is at least
Record the quantity of machined parts.
In addition, may also include production team, specification, model, weight, length, production time etc. in processing detail list.
It can be text document, or extended formatting to process detail list.
Further, process equipment can be after N number of part be often machined（N is positive integer, can be set according to actual conditions
It is fixed）, the processing detail list of generation is just fed back into production management system.Or, process equipment can be every preset time, will be newest
Processing detail list feed back to production management system.
Certainly, production management system also can periodically send to process equipment and instruct, and process equipment feeds back again after receiving instruction
Newest processing detail list.Those skilled in the art can set according to being actually needed, and will not be repeated here.
Or, production management system periodically can also be read automatically（Such as read automatically per a few minutes）Process equipment generation
Newest processing detail list.
More specifically, process equipment can determine whether to process a part according to raw materials consumption data.For example,
Assuming that one components A of production needs to consume steel pipe one, then a steel pipe is often consumed, process equipment judges to machine components A
One, so that the quantity to machined parts adds 1.Or, it is assumed that one parts B of production needs to consume 10cm steel ingot, then
10cm steel ingot is often consumed, process equipment judges to machine parts B mono-, so that the quantity to machined parts adds 1.
In addition, some process equipments often process a part, just the part machined is carried out to play steel seal number operation,
In the case, process equipment also can determine whether to process a part according to steel seal number operation：Often carry out a steel seal number
Operation, process equipment judges to machine parts one, so that the quantity to machined parts adds 1.
S4, when the quantity of above-mentioned processed part is equal with above-mentioned default component processing quantity, above-mentioned processing
Equipment stops processing.
For convenience, processing detail list may be provided in the detailed file of above-mentioned processing, and so, process equipment can be from processing
The quantity that default component processing quantity and machined parts are extracted in detailed file is compared, when equal, just stop plus
Work.
Understand, in embodiments of the present invention, obtain default component processing quantity automatically by process equipment, and record automatically
The quantity of machined part, when the quantity of processed part is equal with default component processing quantity, stops processing.
In the process, if stop processing, by process equipment control, so that the service condition of controllable raw material, it is to avoid raw material
Waste, and multi-processing situation appearance.Further, since process equipment records the quantity of machined part automatically, no longer need
Print bar code, it is no longer necessary to barcode scanner, be also no longer needed for shop worker and bar code brush is entered into production management system, so as to avoid
The phenomenon of leakage brush.
In other embodiments of the present invention, referring to Fig. 2, above-mentioned processing control method may also include the steps of：
S0, production management system are previously according to processed file（Dat files）Unique corresponding processing is detailed literary therewith for generation
Part.
It should be noted that Dat files are the file of process equipment processing technology, it be able to can be opened with CAD, it is small with processing
Figure.
In order to further improve, unique correspondence of dat files and bar files, in other embodiments of the present invention, referring to
Fig. 3, above-mentioned processing control method may also include the steps of：
S5, when the quantity of processed part is equal with default component processing quantity, process equipment is by bar files
It is set to that non-machinable file format can be read.Before this, it is that machinable file format can be read.For example,
When the quantity of the part of processing is equal with default component processing quantity, bar files will be changed into grey, and expression can be read and can not add
Work.
It machinable bar files can be read and can be read non-machinable bar files in order to clearly distinguish, can be can
Read and mark " * " number before the filename of non-machinable bar files.
" machined mistake " or " non-machinable " etc. can also be pointed out when user clicks on and non-machinable bar files can be read
Signal language.
Further, in other embodiments of the present invention, formula of reckoning by the piece can be set in production management system, bright according to processing
Quantity, weight, production team of machined parts in thin table etc., calculate the production quantity of employee, life in the production team
Produce weight, and the instant wage data of employee.
It should be noted that in process, it is possible that shop worker's processing mistake, the situation of processing failure,
Now, shop worker, which needs to get raw material again, is processed.It is assumed that, it is necessary to process 6 part A, workman has processed 6
Part A, but there is mistake in processing in one of part A.Technique according to the invention scheme, although needing to re-work,
But streamline, which is still, to be processed after 6 part A, that is, stop processing.Shop worker needs to carry out part application, generates again
Dat files, also, default part adds in production management system generation unique corresponding bar files therewith, the bar files
Number amount is 1.Then, then above-mentioned steps S1 to S3 is performed, can just completes re-working to the part of processing mistake.
More detailed machining control scheme is explained below：
Step 1: drawing is split into drawing setting-out after small parts by setting-out personnel, generating unit information operation card
Piece（Part is detailed）, production management system is imported in table form.
Step 2: the process chart that programming personnel completes according to setting-out is drawn, under being depicted as after the file of dat forms
It is dealt into workshop.
It should be noted that each part all corresponds to unique part number, the text of one dat form of each part number correspondence
Part.Be stored with the small figure of the part in dat formatted files.
Step 3: plant personnel compares the file of dat forms, from production management system according to the part number for wanting processing component
System generates the file of unique corresponding bar forms therewith；Be stored with default component processing quantity, specification type in bar files
Number, the processing such as length, material it is detailed.
It should be noted that multiple dat files（No more than three）A bar file can uniquely be corresponded to.
For example, with reference to Fig. 4 a.Part number 226,225 is placed on same process equipment and produced by Fig. 4 a.Refer to Fig. 4 a's
226*2/225*2/ below the column of the right one, optimum results is represented, produces the part that 2 part numbers are 226, and produce 2
Part number is 225 part.The items such as material name, material, specification, are material name, material, the specification, length for the part produced
One, be the length for producing 2 part numbers for 226 2 part number raw material for needed for 225 part of part and production, always
The quantity of raw material needed for number one is represented（Branch）.
In the present embodiment, in addition to bar files are generated, also dispensing used in part is optimized, namely calculate life
The length for the raw material that the part that 2 part numbers of part and production that 2 part numbers of production are 226 are 225 needs altogether.Why
It is optimization to say it, is because if not optimizing, individually only 2 part numbers of production do not consider other for 226 part, need
With a raw material, individually only 2 part numbers of production do not consider other for 225 part, it is also desirable to a raw material, this
The waste of raw material is resulted in.And after optimizing, the former material needed for 2 226 parts of production respectively and 225 parts have been calculated
After the total length of material, the total length is smaller than the length of a raw material, can also there is clout 792.6mm, this greatly reduces
The consumption of raw material.
Content with part number 226,225 corresponding bar files is as follows：
"L63X63X5"
"Q235"
"10000.0"
"1"
"2"
"0"
"02280830,226,2347.000 2 0"
"02280829,225,2257.000 2 0"
Wherein, " L63X63X5 " represents the specifications and models of part, and " Q235 " represents the material of part, and " 10000.0 " are represented
The length of raw material needed for part（mm）, the quantity of raw material needed for " 1 " represents part（Branch）, " 2 " represent that default part adds
Number amount, " 0 " represents the quantity of consumption of raw material." 02280830,226,2347.00020 " represents the numbering of part, portion successively
Piece number（226）, part length（2347.000）, default component processing quantity, the quantity of processed part；
" 02280829,225,2257.00020 " is followed successively by the numbering of processing component, part number（226）, part length
（2347.000）, default component processing quantity, the quantity of processed part.
Step 4: during processing, process equipment process equipment obtains bar files and dat files, extracts default part and adds
Number amount, according to dat files come processing component, and records the quantity of machined parts.
The bar files of generation and corresponding dat formatted files can be placed in a file.Above-mentioned file is storable in
In the memory space of production management system, in processing, process equipment access can be obtained in the memory space of production management system
Bar files and dat files therein.Or, above-mentioned file may be alternatively stored in the memory space of process equipment, or even storage
In other storage devices outside independently of production management system, process equipment, therefore not to repeat here.
In addition, dat files and corresponding bar files can not be also placed in a file, as long as dat files and bar texts
Part title correspondence, process equipment can be read automatically.
For example, with reference to Fig. 4 b, file entitled " 225.dat " and " 226.dat " dat files, with the entitled " 1980# of file
226＆2+225＆2 [1000.0] .bat " bat files are nominally being corresponded to, therefore process equipment can be read automatically.
After automatic reading, the interface of process equipment can be found in Fig. 4 c.In Fig. 4 c, right column top half numbering 1-22 is
Dat files, what is be circled below is corresponding bat files.When bat files have multiple, it can show multiple in lower section
Bat files.
In order to realize automatic reading of the process equipment to dat files and bar files, when to bar file designations, its text
At least need to include the part number in corresponding dat files in part name（225、226）, required raw material length
（1000.0）, default component processing quantity（2）.
Step 5: process equipment is produced.
Staff double-clicks the bar files in Fig. 4 c, and such as the quantity of processed part is less than above-mentioned default part
Processing quantity, then the interface of process equipment become Fig. 4 d form, click on artificial stock layout or automatic nesting, process equipment enters life
The production stage.
After machining（The quantity of processed part is equal with default component processing quantity）, then double-click bar
File, reference can be made to Fig. 4 e, will be prompted to have selected non-processing file.
Such as there is shop worker's processing mistake, the situation of processing failure, shop worker needs to carry out part application, then secondary
One and the unique corresponding bar files of the dat files are generated into dat files, also, by production management system.
Step 6: production management system can read processing detail list automatically, quantity, the production class of machined parts are obtained
Group, specification, model, weight, length, the information such as production time.
Step 7: the quantity of machined parts of the production management system in processing detail list, weight, production team
Deng calculating the instant wage data of employee.
To sum up, the improvement that the present embodiment is brought is as follows：
The utilization rate of material is improved, prevents that the part for processing mistake is filled in staff itself's processing after processing mistake；
The processing quantity of employee is more accurately provided, yield is more accurately adjusted, and more accurate must calculate employee
Wage.
Correspond, the embodiment of the present invention also needs to protect a kind of process equipment.Referring to Fig. 5, it may include：
Reading unit 1, for reading processed file and the detailed file of corresponding processing；Record and added in the detailed file of processing
Work is detailed, and processes detailed then at least including default component processing quantity；
Extraction unit 2, for extracting default component processing quantity in the detailed file of above-mentioned processing；
Unit 3 is changed, for when machining a part, changing preset processing detail list, the processing detail list
At least record the quantity of machined parts；
Machining control unit 4, for the quantity when above-mentioned processed part and above-mentioned default component processing quantity
When equal, stop processing.
Specifically, above-mentioned reading unit can be read write line, above-mentioned machining control unit can be microprocessor or cpu.
Correspond, a kind of control system for processing is also claimed in the embodiment of the present invention, it may include production management system
The process equipment provided in system and above-described embodiment, wherein, above-mentioned production management system is at least used to set default part to add
Number amount；
Fig. 5 is still referred to, above-mentioned process equipment may include：
Reading unit 1, for reading processed file and the detailed file of corresponding processing；Record and added in the detailed file of processing
Work is detailed, and processes detailed then at least including default component processing quantity；
Extraction unit 2, for extracting default component processing quantity in the detailed file of above-mentioned processing；
Unit 3 is changed, for when machining a part, changing preset processing detail list, the processing detail list
At least record the quantity of machined parts；
Machining control unit 4, for the quantity when above-mentioned processed part and above-mentioned default component processing quantity
When equal, stop processing.
The embodiment of each in this specification is described by the way of progressive, and what each embodiment was stressed is and other
Between the difference of embodiment, each embodiment identical similar portion mutually referring to.
Directly it can be held with reference to the step of the method or algorithm that the embodiments described herein is described with hardware, processor
Capable software module, or the two combination are implemented.Software module can be placed in random access memory（RAM）, internal memory, read-only deposit
Reservoir（ROM）, electrically programmable ROM, electrically erasable ROM, register, hard disk, moveable magnetic disc, CD-ROM or technology
In any other form of storage medium well known in field.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or using the present invention.
A variety of modifications to these embodiments will be apparent for those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, it is of the invention
The embodiments shown herein is not intended to be limited to, and is to fit to and principles disclosed herein and features of novelty phase one
The most wide scope caused.
Claims (8)
1. a kind of processing control method, it is characterised in that at least based on process equipment, including：
The process equipment reads in processed file and the detailed file of corresponding processing, the detailed file of the processing and has recorded processing
Detail, the processing is detailed at least to include default component processing quantity；
The process equipment extracts default component processing quantity in the detailed file of the processing；
The process equipment changes preset processing detail list, the processing detail list is at least when machining a part
Record the quantity of machined parts；
When the quantity of the machined parts is equal with the default component processing quantity, the process equipment stop plus
Work；
Wherein, the processed file is specially dat files, and the detailed file of the processing is specially bar files；
When the quantity of the machined parts is equal with the default component processing quantity, the process equipment will be described
Bar files are set to that non-machinable file format can be read.
2. the method as described in claim 1, it is characterised in that also include：
Production management system is previously according to the processed file generated, and generation is uniquely corresponding therewith to process detailed file.
3. the method as described in claim 1, it is characterised in that corresponding dat files and bar files is stored in identical file
In folder.
4. the method as described in claim 1, it is characterised in that the process equipment determines whether according to raw materials consumption data
Process a part.
5. the method as described in claim 1, it is characterised in that the process equipment determines whether processing according to steel seal number operation
A complete part.
6. the method as described in claim 1, it is characterised in that the processing detail list is arranged in the detailed file of processing.
7. a kind of process equipment, it is characterised in that including：
Reading unit, adds for reading to have recorded in processed file and the detailed file of corresponding processing, the detailed file of the processing
Work is detailed, and the processing is detailed at least to include default component processing quantity；
Extraction unit, for extracting default component processing quantity in the detailed file of the processing；
Unit is changed, for when machining a part, changing preset processing detail list, the processing detail list is at least
Record the quantity of machined parts；
Machining control unit, for when the quantity of the machined parts is equal with the default component processing quantity, stopping
Only process；
Wherein, the processed file is specially dat files, and the detailed file of the processing is specially bar files；
When the quantity of the machined parts is equal with the default component processing quantity, the process equipment will be described
Bar files are set to that non-machinable file format can be read.
8. a kind of control system for processing, it is characterised in that including production management system and process equipment, wherein,
The production management system is at least used for, and sets default component processing quantity；
The process equipment includes：
Reading unit, adds for reading to have recorded in processed file and the detailed file of corresponding processing, the detailed file of the processing
Work is detailed, and the processing is detailed at least to include default component processing quantity；
Extraction unit, for extracting default component processing quantity in the detailed file of the processing；
Unit is changed, for when machining a part, changing preset processing detail list, the processing detail list is at least
Record the quantity of machined parts；
Machining control unit, for when the quantity of the machined parts is equal with the default component processing quantity, stopping
Only process；Wherein, the processed file is specially dat files, and the detailed file of the processing is specially bar files；
When the quantity of the machined parts is equal with the default component processing quantity, the process equipment will be described
Bar files are set to that non-machinable file format can be read.
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| CN101609321A (en) * | 2009-07-24 | 2009-12-23 | 上海奈凯电子科技有限公司 | A kind of method of utilizing subroutine call to realize machine tool motion control |
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|---|---|---|---|---|
| CN1983309A (en) * | 2005-12-17 | 2007-06-20 | 鸿富锦精密工业（深圳）有限公司 | System and method for standard operation authority file |
| CN101609321A (en) * | 2009-07-24 | 2009-12-23 | 上海奈凯电子科技有限公司 | A kind of method of utilizing subroutine call to realize machine tool motion control |
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