CN103268537A - Processing control method, processing equipment and system - Google Patents
Processing control method, processing equipment and system Download PDFInfo
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- CN103268537A CN103268537A CN2013102399562A CN201310239956A CN103268537A CN 103268537 A CN103268537 A CN 103268537A CN 2013102399562 A CN2013102399562 A CN 2013102399562A CN 201310239956 A CN201310239956 A CN 201310239956A CN 103268537 A CN103268537 A CN 103268537A
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Abstract
The embodiment of the invention provides a processing control method, processing equipment and a system. The processing control method is at least based on the processing equipment and comprises the following steps that: the processing equipment reads processing files and corresponding processing detail files, processing details are recorded in the process detail files and at least comprise preset part processing quantity; the processing equipment extracts the preset part processing quantity in the processing detail files; the processing equipment modifies a preset processing detail table after one part is processed, and the quantity of processed parts is recorded in the processing detail table; and when the quantity of the processed parts is equal to the preset part processing quantity, the processing equipment stops processing. In the embodiment of the invention, the preset part processing quantity is automatically acquired by the processing equipment, the quantity of the processed parts is automatically recorded, and in the process, whether the processing is stopped is controlled by the processing equipment, so that the use condition of raw materials can be controlled, and the waste of the material and the redundant-processing condition are avoided.
Description
Technical field
The present invention relates to processing technique field, in particular, relate to processing control method, process equipment and system.
Background technology
The flow process that existing process technology is followed is: after engineering department splits into little parts (setting-out) with drawing, the programming personnel draws according to the setting-out result, generates processed file (dat file) and bar code (bar code comprises the part number of processing, engineering name, specifications and models, length, processing quantity etc.).Then, dat file and bar code are issued to the workshop, the workshop workman process according to bar code, machines the back and go into to production management system with the bar code bore brush.
There is following shortcoming in above-mentioned prior art:
Although comprise processing quantity on the bar code, because the processing of parts only relies on the workshop workman, thereby the situation of multi-processing, waste starting material can appear in uncontrollable raw-material operating position.And, after the workshop workman machines, need brush bar code into production management system, the phenomenon of brush might appear leaking.
Summary of the invention
In view of this, the embodiment of the invention provides processing control method, process equipment and system, to address the above problem.
For achieving the above object, the embodiment of the invention provides following technical scheme:
A kind of processing control method at least based on process equipment, comprising:
Described process equipment reads the detailed file of processing of processed file and correspondence, records the processing detail in the detailed file of described processing, and described processing detail comprises default component processing quantity at least;
Described process equipment extracts component processing quantity default in the detailed file of described processing;
Described process equipment is revised the processing detail list that presets when machining parts, described processing detail list records the quantity of machined parts at least;
When the quantity of the described parts of having processed equated with described default component processing quantity, described process equipment stopped processing.
A kind of process equipment comprises:
Reading unit for the detailed file of processing that reads processed file and correspondence, records in the detailed file of described processing and processes detail, and described processing detail comprises default component processing quantity at least;
Extraction unit is used for extracting the default component processing quantity of the detailed file of described processing;
Revise the unit, be used for revising the processing detail list that presets when machining parts, described processing detail list records the quantity of machined parts at least;
The machining control unit is used for stopping processing when the quantity of the described parts of having processed equates with described default component processing quantity.
A kind of control system for processing comprises production management system and process equipment, wherein,
Described production management system is used at least, and default component processing quantity is set;
Described process equipment comprises:
Reading unit for the detailed file of processing that reads processed file and correspondence, records in the detailed file of described processing and processes detail, and described processing detail comprises default component processing quantity at least;
Extraction unit is used for extracting the default component processing quantity of the detailed file of described processing;
Revise the unit, be used for revising the processing detail list that presets when machining parts, described processing detail list records the quantity of machined parts at least;
The machining control unit is used for stopping processing when the quantity of the described parts of having processed equates with described default component processing quantity.
Via above-mentioned technical scheme as can be known, in embodiments of the present invention, obtain default component processing quantity automatically by process equipment, and the automatic quantity of the parts processed of record, when the quantity of the parts of having processed equates with the component processing quantity of presetting, stop processing.In this process, whether stop processing, by process equipment control, thereby can control raw-material operating position, avoid waste of raw materials, and the appearance of multi-processing situation.In addition, because the quantity of the parts that the automatic record of process equipment has been processed no longer needs to print bar code, no longer need barcode scanner, also just no longer need the workshop workman that bar code is brushed into production management system, thereby avoided leaking the phenomenon of brush.
Description of drawings
In order to be illustrated more clearly in the embodiment of the invention or technical scheme of the prior art, to do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art below, apparently, accompanying drawing in describing below only is embodiments of the invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to the accompanying drawing that provides.
The processing control method process flow diagram that Fig. 1 provides for the embodiment of the invention;
Another process flow diagram of processing control method that Fig. 2 provides for the embodiment of the invention;
The another process flow diagram of processing control method that Fig. 3 provides for the embodiment of the invention;
The batching interface synoptic diagram that Fig. 4 a provides for the embodiment of the invention;
Bar file and dat file discharging synoptic diagram that Fig. 4 b provides for the embodiment of the invention;
The process equipment interface synoptic diagram that Fig. 4 c provides for the embodiment of the invention;
Another synoptic diagram of process equipment interface that Fig. 4 d provides for the embodiment of the invention;
The another synoptic diagram in process equipment interface that Fig. 4 e provides for the embodiment of the invention;
The process equipment structural representation that Fig. 5 provides for the embodiment of the invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the invention, the technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that obtains under the creative work prerequisite.
The flow process that existing process technology is followed is: after engineering department splits into little parts (setting-out) with drawing, the programming personnel draws according to the setting-out result, generates processed file (dat file) and bar code (bar code comprises the part number of processing, engineering name, specifications and models, length, processing quantity etc.).Then, dat file and bar code are issued to the workshop, the workshop workman process according to bar code, machines the back and go into to production management system with the bar code bore brush.
There is following shortcoming in above-mentioned prior art:
Although comprise processing quantity on the bar code because the processing of parts only relies on the workshop workman, thereby uncontrollable workshop workman real add number; And, after the workshop workman machines, need brush bar code into production management system, the phenomenon of brush might appear leaking.
For addressing the above problem, the embodiment of the invention provides processing control method.This method is at least based on process equipment.Process equipment specifically can be pipelining equipment, plate machine equipment etc.
Referring to Fig. 1, above-mentioned processing control method comprises the steps: at least
S1, process equipment extract processed file and the corresponding detailed file of processing;
It is detailed to record processing in the detailed file of above-mentioned processing, and the processing detail can comprise above-mentioned default component processing quantity at least.In other embodiments of the invention, above-mentioned processing detail also can comprise specifications and models, length, material etc.
More specifically, process detailed file and specifically can be the bar file.The Bar file is the file that has the bar suffix, and available notepad is opened, and process equipment can read.The specifications and models that can comprise processing in the bar file, information such as length.
S2, process equipment extract default component processing quantity in the detailed file of processing;
S3, process equipment are revised the processing detail list that presets when machining parts.This processing detail list records the quantity of machined parts at least.
In addition, also can comprise production teams and groups, specification, model, weight, length, production time etc. in the processing detail list.
The processing detail list can be text document, or extended formatting.
Further, process equipment can be after whenever machining N parts (N is positive integer, can set according to actual conditions), and the processing detail list that just will generate feeds back to production management system.Perhaps, process equipment can feed back to production management system with up-to-date processing detail list every Preset Time.
Certainly, production management system also can regularly send instruction to process equipment, and process equipment feeds back up-to-date processing detail list after receiving instruction again.Those skilled in the art can set according to actual needs, do not repeat them here.
Perhaps, production management system also can regularly read the up-to-date processing detail list that (reading automatically such as per a few minutes) process equipment generates automatically.
More specifically, process equipment can determine whether to process parts according to the raw materials consumption data.By way of example, suppose to produce a components A and need consume one of steel pipe, steel pipe of every consumption then, process equipment are judged and are machined one of components A, thereby the quantity of machined parts is added 1.Perhaps, suppose to produce the steel ingot that a parts B need consume 10cm, the steel ingot of every consumption 10cm then, process equipment are judged and are machined one of parts B, thereby the quantity of machined parts is added 1.
In addition, some process equipment whenever processes parts, just the parts that machine are played steel seal number operation, in the case, process equipment also can determine whether to process parts according to steel seal number operation: whenever carry out a steel seal number operation, the process equipment judgement machines one of parts, thereby the quantity of machined parts is added 1.
S4, when the quantity of the above-mentioned parts of having processed equates with above-mentioned default component processing quantity, above-mentioned process equipment stop processing.
For simplicity, the processing detail list can be arranged in the detailed file of above-mentioned processing, and like this, process equipment can extract default component processing quantity from process detailed file and the quantity of machined parts is compared, and when equal, just stops processing.
As can be known, in embodiments of the present invention, obtain default component processing quantity automatically by process equipment, and the automatic quantity of the parts processed of record,, stop to process when default component processing quantity equates in the quantity of the parts of having processed.In this process, whether stop processing, by process equipment control, thereby can control raw-material operating position, avoid waste of raw materials, and the appearance of multi-processing situation.In addition, because the quantity of the parts that the automatic record of process equipment has been processed no longer needs to print bar code, no longer need barcode scanner, also just no longer need the workshop workman that bar code is brushed into production management system, thereby avoided leaking the phenomenon of brush.
In other embodiments of the invention, referring to Fig. 2, above-mentioned processing control method also can comprise the steps:
S0, production management system generate the detailed file of processing of unique correspondence with it according to processed file (dat file) in advance.
Need to prove that the Dat file is the file of process equipment processing technology, available CAD can open, and has the little figure of processing.
For further raising, unique correspondence of dat file and bar file, in other embodiments of the invention, referring to Fig. 3, above-mentioned processing control method also can comprise the steps:
S5, when the quantity of the parts of having processed when default component processing quantity equates, process equipment bar file is set to can read the file layout that can not process.Before this, be to can read machinable file layout.For example, when the quantity of the parts of having processed equates with the component processing quantity of presetting, the bar file will become grey, and expression can read and can not process.
To can read machinable bar file and can read the bar file that can not process in order clearly to distinguish, can be before the filename that can read the bar file that can not process mark " * " number.
Also can be when user's click can read the bar file that can not process, prompting " processing " or signal languages such as " can not process ".
Further, in other embodiments of the invention, production management system can set the formula of reckoning by the piece, according to the quantity of processing the machined parts in the detail list, weight, production teams and groups etc., calculate production quantity, the production weight of employee in these production teams and groups, and the instant wage data of employee.
Need to prove that in process, the situation that the workshop workman processes mistake, processing failure may occur, at this moment, the workshop workman need get starting material again and process.Suppose that need 6 part A of processing, the workman has processed 6 part A, but one of them part A in processing mistake appears.According to technical scheme of the present invention, although need processing again, streamline still is after processing 6 part A, namely stops processing.The workshop workman need carry out the parts application, generates the dat file again, and, generating the bar file of unique correspondence with it by production management system, component processing quantity default in this bar file is 1.Then, carry out above-mentioned steps S1 to S3 again, just can finish processing the processing again of wrong part.
To introduce more detailed machining control scheme below:
It should be noted that all corresponding unique part numbers of each parts, the file of the corresponding dat form of each part number.Store the little figure of these parts in the dat formatted file.
Need to prove that a plurality of dat files (being no more than three at most) can a unique corresponding bar file.
For example, referring to Fig. 4 a.Fig. 4 a is placed on part number 226,225 on the same process equipment and produces.See also one hurdle, the right of Fig. 4 a, the 226*2/225*2/ that optimizes below the result items represents, produces 2 part numbers and be 226 parts, and to produce 2 part numbers be 225 parts.Item such as material name, material, specification, be material name, material, the specification of the parts produced, one of length is that to produce 2 part numbers be 226 parts and to produce 2 part numbers be 225 the required raw-material length of parts, an expression of sum required raw-material quantity (propping up).
In the present embodiment, except generating the bar file, also the used batching of parts is optimized, also namely having calculated and having produced 2 part numbers is 226 parts and to produce 2 part numbers be the raw-material length that 225 parts need altogether.Why say that it is optimization, be because, if do not optimize, only produce separately 2 part numbers and be 226 parts and do not consider other, need with starting material, only produce separately 2 part numbers and be 225 parts and do not consider other, also need with starting material, this has just caused raw-material waste.And after being optimized, calculated produce 2 226 parts and the required raw-material total length of 225 parts respectively after, this total length is littler than a raw-material length, and clout 792.6mm also can be arranged, this has just significantly reduced raw-material consumption.
With theing contents are as follows of part number 226,225 corresponding bar files:
"L63X63X5"
"Q235"
"10000.0"
"1"
"2"
"0"
"02280830,226,2347.000 2 0"
"02280829,225,2257.000 2 0"
Wherein, the specifications and models of " L63X63X5 " expression parts, the material of " Q235 " expression parts, " 10000.0 " expression required raw-material length of parts (mm), " 1 " expression required raw-material quantity of parts (propping up), the default component processing quantity of " 2 " expression, the quantity of " 0 " expression consumption of raw material." 02280830,226,2347.00020 " numbering of representing parts successively, part number (226), part length (2347.000), default component processing quantity, the quantity of the parts of having processed;
" 02280829,225,2257.00020 " are followed successively by the numbering of processing component, part number (226), part length (2347.000), default component processing quantity, the quantity of the parts of having processed.
The bar file that generates and corresponding dat formatted file can be placed in the file.Above-mentioned file can be stored in the storage space of production management system, is adding man-hour, and process equipment visit can be obtained wherein bar file and dat file at the storage space of production management system.Perhaps, above-mentioned file also can be stored in the storage space of process equipment, and even is stored in other memory devices that are independent of outside production management system, the process equipment, does not give unnecessary details at this.
In addition, dat file and corresponding bar file also can not be placed in the file, as long as dat file and bar file name correspondence, process equipment can read automatically.
For example, referring to Fig. 4 b, the dat file of file " 225.dat " and " 226.dat " by name is with file " 1980#226﹠amp by name; 2+225﹠amp; 2[1000.0] .bat " and the bat file corresponding nominally, so process equipment can read automatically.
Automatically after reading, the interface of process equipment can be referring to Fig. 4 c.In Fig. 4 c, right hurdle the first half numbering 1-22 is the dat file, below circled what come is corresponding with it bat file.When the bat file has when a plurality of, can below show a plurality of bat files.
In order to realize process equipment reading automatically dat file and bar file, to bar file designation the time, need to comprise part number (225,226) in the corresponding dat file, required raw-material length (1000.0), default component processing quantity (2) in its filename at least.
The staff double-clicks the bar file among Fig. 4 c, and less than above-mentioned default component processing quantity, then the interface of process equipment becomes the form of Fig. 4 d, clicks artificial stock layout or automatic nesting as the quantity of the parts processed, and process equipment enters the production phase.
Machining back (quantity of the parts of having processed equates with the component processing quantity of presetting), double-click the bar file again, can will point out and select non-processed file referring to Fig. 4 e.
As the situation that the workshop workman processes mistake, processing failure appears, the workshop workman need carry out the parts application, generates the dat file again, and, by production management system generate one with the unique corresponding bar file of this dat file.
Step 7, production management system calculate the instant wage data of employee according to the quantity of processing the machined parts in the detail list, weight, production teams and groups etc.
To sum up, the improvement that brings of present embodiment is as follows:
Improve the utilization factor of material, prevent from processing wrong back employee and process the parts of filling the processing mistake voluntarily;
Employee's processing quantity is provided more accurately, adjusts yield more accurately, and the more accurate wage that must calculate the employee.
Corresponding with it, the embodiment of the invention a kind of process equipment that also needs protection.Referring to Fig. 5, it can comprise:
Reading unit 1 is used for reading processed file and the corresponding detailed file of processing; Process and record the processing detail in the detailed file, the processing detail then comprises default component processing quantity at least;
Revise unit 3, be used for revising the processing detail list that presets when machining parts, this processing detail list records the quantity of machined parts at least;
Concrete, above-mentioned reading unit can be read write line, and above-mentioned machining control unit can be microprocessor or cpu.
Corresponding with it, the embodiment of the invention is claimed a kind of control system for processing also, and process equipment that provides in production management system and above-described embodiment can be provided for it, and wherein, above-mentioned production management system is used for arranging default component processing quantity at least;
Still see also Fig. 5, above-mentioned process equipment can comprise:
Reading unit 1 is used for reading processed file and the corresponding detailed file of processing; Process and record the processing detail in the detailed file, the processing detail then comprises default component processing quantity at least;
Revise unit 3, be used for revising the processing detail list that presets when machining parts, this processing detail list records the quantity of machined parts at least;
Each embodiment adopts the mode of going forward one by one to describe in this instructions, and what each embodiment stressed is and the difference of other embodiment that identical similar part is mutually referring to getting final product between each embodiment.
The method of describing in conjunction with embodiment disclosed herein or the step of algorithm can directly use the software module of hardware, processor execution, and perhaps the combination of the two is implemented.Software module can place the storage medium of any other form known in random access memory (RAM), internal memory, ROM (read-only memory) (ROM), electrically programmable ROM, electrically erasable ROM, register, hard disk, moveable magnetic disc, CD-ROM or the technical field.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the present invention.Multiple modification to these embodiment will be apparent concerning those skilled in the art, and defined General Principle can realize under the situation that does not break away from the spirit or scope of the present invention in other embodiments herein.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the wideest scope consistent with principle disclosed herein and features of novelty.
Claims (10)
1. a processing control method is characterized in that, at least based on process equipment, comprising:
Described process equipment reads the detailed file of processing of processed file and correspondence, records the processing detail in the detailed file of described processing, and described processing detail comprises default component processing quantity at least;
Described process equipment extracts component processing quantity default in the detailed file of described processing;
Described process equipment is revised the processing detail list that presets when machining parts, described processing detail list records the quantity of machined parts at least;
When the quantity of the described parts of having processed equated with described default component processing quantity, described process equipment stopped processing.
2. the method for claim 1 is characterized in that, also comprises:
Production management system generates the detailed file of processing of unique correspondence with it in advance according to the processed file that has generated.
3. method as claimed in claim 2 is characterized in that:
Described processed file is specially the dat file, and the detailed file of described processing is specially the bar file.
4. method as claimed in claim 3 is characterized in that, corresponding dat file and bar file are stored in the identical file folder.
5. as claim 3 or 4 described methods, it is characterized in that, also comprise:
When the quantity of the described parts of having processed equated with described default component processing quantity, the described bar file of described process equipment was set to can read the file layout that can not process.
6. the method for claim 1 is characterized in that, described process equipment determines whether to process parts according to the raw materials consumption data.
7. the method for claim 1 is characterized in that, number operation determines whether to process parts to described process equipment according to steel seal.
8. the method for claim 1 is characterized in that, described processing detail list is arranged in the detailed file of processing.
9. a process equipment is characterized in that, comprising:
Reading unit for the detailed file of processing that reads processed file and correspondence, records in the detailed file of described processing and processes detail, and described processing detail comprises default component processing quantity at least;
Extraction unit is used for extracting the default component processing quantity of the detailed file of described processing;
Revise the unit, be used for revising the processing detail list that presets when machining parts, described processing detail list records the quantity of machined parts at least;
The machining control unit is used for stopping processing when the quantity of the described parts of having processed equates with described default component processing quantity.
10. a control system for processing is characterized in that, comprises production management system and process equipment, wherein,
Described production management system is used at least, and default component processing quantity is set;
Described process equipment comprises:
Reading unit for the detailed file of processing that reads processed file and correspondence, records in the detailed file of described processing and processes detail, and described processing detail comprises default component processing quantity at least;
Extraction unit is used for extracting the default component processing quantity of the detailed file of described processing;
Revise the unit, be used for revising the processing detail list that presets when machining parts, described processing detail list records the quantity of machined parts at least;
The machining control unit is used for stopping processing when the quantity of the described parts of having processed equates with described default component processing quantity.
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| CN112954081A (en) * | 2021-05-13 | 2021-06-11 | 锱云(上海)物联网科技有限公司 | Method and system for transmitting processed file |
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