CN103266427B - High-end intelligent quilter - Google Patents
High-end intelligent quilter Download PDFInfo
- Publication number
- CN103266427B CN103266427B CN201310178223.2A CN201310178223A CN103266427B CN 103266427 B CN103266427 B CN 103266427B CN 201310178223 A CN201310178223 A CN 201310178223A CN 103266427 B CN103266427 B CN 103266427B
- Authority
- CN
- China
- Prior art keywords
- head
- support
- frame
- quilter
- oil pump
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 230000001360 synchronised effect Effects 0.000 claims abstract description 31
- 239000003921 oil Substances 0.000 claims description 39
- 239000002828 fuel tank Substances 0.000 claims description 9
- 238000009966 trimming Methods 0.000 claims description 9
- 239000010687 lubricating oil Substances 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 2
- 229910052742 iron Inorganic materials 0.000 claims 1
- 239000004744 fabric Substances 0.000 description 3
- 239000000446 fuel Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Landscapes
- Details Of Reciprocating Pumps (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of High-end intelligent quilter, including frame, the crossbeam being fixedly installed in frame, the head under setting crossbeam, the support being arranged under head and control head to carry out the electric cabinet of quilting with support;Side frame is installed with the frame, and adjustable taut frame is set on the madial wall of side frame, and the adjustable taut frame can move back and forth on side frame;The first synchronous motor and the second synchronous motor are respectively arranged with the head and support, and first synchronous motor and the second synchronous motor provide the power of head and support cooperating respectively.High-end intelligent quilter of the present invention improves the main motion rotating speed of quilter, and greatly reduces vibration and noise.
Description
Technical field
The present invention relates to a kind of quilter, and in particular to one kind possesses automatic shearing, self-lubricating function by synchronous motor
The High-end intelligent quilter of drive.
Background technology
For the quilter of prior art during use, the power of its head and support, which provides, to be driven by timing belt
Realize, its quilter main motion rotating speed is not high, and has its shake of the head that timing belt drives and support severe, can send larger
Noise;Machine inside is lubricated, it is necessary to artificially be added lubricating oil during specifically used simultaneously;Sew
Into the rear operating efficiency for needing manual carry out trimming operation, reducing quilter.
The content of the invention
For above-mentioned technical problem, the purpose of the present invention is:Propose one kind and possess automatic shearing, self-lubricating work(
The High-end intelligent quilter driven by synchronous motor of energy.
What the technical solution of the present invention was realized in:High-end intelligent quilter, including frame, be fixedly installed on
Crossbeam in frame, the head under setting crossbeam, the support being arranged under head and control head carry out quilting with support
Electric cabinet;Side frame is installed with the frame, and adjustable taut frame is set on the madial wall of side frame, and the adjustable taut frame
It can move back and forth on side frame;It is characterized in that:The first synchronous motor and second same is respectively arranged with the head and support
Motor is walked, and first synchronous motor and the second synchronous motor provide the power of head and support cooperating respectively.
Preferably, it is installed with cutting facility in the support;The cutting facility includes cylinder, link assembly, moved
Knife, stationary knife, lacing thread electromagnet component, rotating shuttle and peg or spindle;The stationary knife and moving knife are arranged on the upper surface of support, and the moving knife
The fixed part rotation that can be fixed on around it on support, to coordinate with stationary knife, line is cut;The cylinder is fixed on the one of support
Side, and be connected by link assembly with moving knife, to provide the power required for moving knife effect;The rotating shuttle and set within it
Peg or spindle is located at the lower section of moving knife, and can coordinate with being positioned adjacent to the lacing thread electromagnet component of opening position, by required cutting
Line is incorporated into the service portion between moving knife and stationary knife.
Preferably, the cooperation between the lacing thread electromagnet component and rotating shuttle and peg or spindle is by lacing thread electromagnet component
Lacing thread electromagnet adhesive or disconnect the peg or spindle in rotating shuttle to realize.
Preferably, the link assembly transmits active force of the cylinder to moving knife using mechanical linkage crank gearing mode.
Preferably, oil pump device is additionally provided with the support, and the oil pump device is arranged on support and is provided with die cavity;
The oil pump device includes power transmission shaft and oil pump;One end of the power transmission shaft is arranged on oil pump, the other end by shaft coupling with
Second synchronous motor is connected, and operation of oil pump is driven by the rotation of the second synchronous motor to realize;The oil pump is in fuel tank
On be provided with oil-feed port and oil return opening, to suction out from oil-feed port and to be sent again from oil return opening through acting on remaining Excess lubricating oil
Return in fuel tank.
Preferably, connected between the head and crossbeam by multiaxis cylinder;The cylinder body of the multiaxis cylinder and head phase
Fixed, output shaft is connected with cylinder connecting plate, to drive head to move up and down;The cylinder connecting plate and guide rail of usheing to seat are mutually solid
It is fixed, and the lower section of crossbeam is arranged on, to realize that head is moved forward and backward with guide rail of usheing to seat on Heng Liang;It is described usher to seat guide rail with
It is the connected mode using single-rail between crossbeam.
Due to the utilization of above-mentioned technical proposal, the present invention has following advantages compared with prior art:
High-end intelligent quilter described in the present invention program, its head are synchronous by the first synchronous motor and second with support
Motor and its between for synchronous motor drive, improve the main motion rotating speed of quilter, and greatly reduce vibration and noise;
The cutting facility and oil pump device being provided with support so that quilter can be automatically performed trimming and addition in the process used
The function of lubricating oil, the operating efficiency of quilter is improved, efficiently avoid cost of labor;Head is passed through by axle cylinder simultaneously
Guide rail of usheing to seat is connected in a manner of single-rail with crossbeam, and not only structure is simple and direct, is easy to debug and is installed, and improves head
The stability and precision of automatic lifting.
Brief description of the drawings
Technical solution of the present invention is described further below in conjunction with the accompanying drawings:
Accompanying drawing 1 is the front view of High-end intelligent quilter of the present invention;
Accompanying drawing 2 is the top view of High-end intelligent quilter of the present invention;
Accompanying drawing 3 is the front view of cutting facility in High-end intelligent quilter of the present invention;
Accompanying drawing 4 is the top view of cutting facility in High-end intelligent quilter of the present invention;
Accompanying drawing 5 is the structural representation of oil pump device in High-end intelligent quilter of the present invention;
Accompanying drawing 6 is the knot with partial sectional view of head and header portion in High-end intelligent quilter of the present invention
Structure schematic diagram;
Wherein:1st, frame;2nd, crossbeam;3rd, head;4th, support;5th, electric cabinet;6th, side frame;7th, adjustable taut frame;8th, first is same
Walk motor;9th, the second synchronous motor;10th, cutting facility;11st, cylinder;12nd, link assembly;13rd, moving knife;14th, stationary knife;15th, fastening wire
Electromagnet assembly;16th, rotating shuttle;17th, peg or spindle;18th, service portion;19th, lacing thread electromagnet;20th, oil pump device;21st, die cavity;22nd, pass
Moving axis;23rd, oil pump;24th, shaft coupling;25th, fuel tank;26th, oil-feed port;27th, oil return opening;28th, multiaxis cylinder;29th, cylinder body;30th, it is defeated
Shaft;31st, cylinder connecting plate;32nd, usher to seat guide rail;33rd, high signal ring;34th, trimming hoop;35th, hoop is planted on cloth.
Embodiment
Illustrate the present invention below in conjunction with the accompanying drawings.
Accompanying drawing 1-6 is High-end intelligent quilter of the present invention, including frame 1, the horizontal stroke that is fixedly installed in frame
Beam 2, the head 3 under setting crossbeam 2, the support 4 being arranged under head 3 and control head 3 carry out the automatically controlled of quilting with support 4
Case 5;Side frame 6 is installed with the frame 1, and adjustable taut frame 7 is set on the madial wall of side frame 6, and it is described adjustable taut
Frame 7 can move back and forth on side frame 6;The first synchronous motor 8 and the second synchronous electricity are respectively arranged with the head 3 and support 4
Machine 9, and the synchronous motor 9 of first synchronous motor 8 and second provides the power of head 3 and the cooperating of support 4 respectively.
Cutting facility 10 is installed with wherein described support 4;The cutting facility 10 includes cylinder 11, link assembly
12nd, moving knife 13, stationary knife 14, lacing thread electromagnet component 15, rotating shuttle 16 and peg or spindle 17;The stationary knife 14 and moving knife 13 are arranged on support
4 upper surface, and the fixed part 1 that the moving knife 13 can be fixed on support 4 around it is rotated, and to coordinate with stationary knife 14, line is cut
It is disconnected;The cylinder 11 is fixed on the side of support 4, and is connected by link assembly 12 with moving knife 13, is acted on providing moving knife 13
Required power;The rotating shuttle 16 is located at the lower section of moving knife 13 with the peg or spindle 17 to set within it, and can be with being positioned adjacent to
The lacing thread electromagnet component 15 of opening position coordinates, and the line of required cutting is incorporated into the service portion between moving knife 13 and stationary knife 14
18.Cooperation between the lacing thread electromagnet component 15 and rotating shuttle 16 and peg or spindle 17 is by buckleing in lacing thread electromagnet component 15
The adhesive of line electromagnet 19 disconnects the peg or spindle 17 in rotating shuttle 16 to realize;The link assembly 12 utilizes mechanical linkage crank
The kind of drive transmits active force of the cylinder 11 to moving knife 13.
Oil pump device 20 is additionally provided with the support 4, and the oil pump device 20 is arranged on support 4 and is provided with die cavity 21
It is interior;The oil pump device 20 includes power transmission shaft 22 and oil pump 23;One end of the power transmission shaft 22 is arranged on oil pump 23, the other end
It is connected by shaft coupling 24 with the second synchronous motor 9, the work of oil pump 23 is driven by the rotation of the second synchronous motor 9 to realize
Make;The oil pump 23 is provided with oil-feed port 26 and oil return opening 27 on fuel tank 25, so as to the sucking-off from oil-feed port 26 and through effect
Remaining Excess lubricating oil is returned in fuel tank 25 from oil return opening 27 again.
Connected between the head 3 and crossbeam 2 by multiaxis cylinder 28;The cylinder body 29 of the multiaxis cylinder 28 and head 3
Mutually fixed, output shaft 30 is connected with cylinder connecting plate 31, to drive head 3 to move up and down;The cylinder connecting plate 31 and band
The seat phase of guide rail 32 is fixed, and is arranged on the lower section of crossbeam 2, to realize that head 3 carries out front and rear move with guide rail 32 of usheing to seat on weighing apparatus beam 2
It is dynamic;Described usher to seat between guide rail 32 and crossbeam 2 is the connected mode for using single-rail.
High-end intelligent quilter of the present invention its high signal ring 33, trimming hoop are also equipped with head
34 and cloth on plant hoop 35, it is the first synchronous motor 8 when electric cabinet 5 turns on the power that hoop 35 is wherein planted on cloth
The signal that needs provide when " zero-bit " is looked for the second synchronous motor 9;Trimming hoop 34 is available to cutting facility 10 and existed
Correct time and the signal of position trimming;High signal ring 33 is to provide position letter when machine is shut down under unfaulty conditions
Number.During specifically used, the required object sewed is fixed with adjustable taut frame 7, head 3 is in multiaxis cylinder
It is dropped to the top of object under 28 drive and sewing effect together is carried out to object with support 4;Head 3 and support 4 can be
Moved left and right on guide rail, while adjustable taut frame 7 can move forward and backward on side frame 6, you can upper miscellaneous figure is sewed to object
Shape.During specifically used, its cutting facility 10 and oil pump device 20, trimming can be automatically performed and add lubricating oil
Function, the operating efficiency of quilter is improved, efficiently avoid cost of labor;Due to being by first between head 3 and support 4
The power that the synchronous motor 9 of synchronous motor 8 and second provides, improves the main motion rotating speed of quilter, and greatly reduce vibration
And noise;Head 3 is to be connected by multiaxis cylinder 28 usheing to seat guide rail 32 with crossbeam 2 in a manner of single-rail simultaneously, not only
Structure is simple and direct, is easy to debug and installs, and improves the stability and precision of head automatic lifting.
For wherein cutting facility 10 during specifically used, the acceptance sense of trimming hoop 34 in head 3 should send letter
Number, the adhesive of lacing thread electromagnet 19 in control lacing thread electromagnet component 15, and peg or spindle 17 in rotating shuttle 16 is clasped, make it stop turning
It is dynamic;Meanwhile cylinder 11 promotes moving knife 13 to push line aside by link assembly 12;Lacing thread electromagnet 19 disconnects and from peg or spindle 17 afterwards
Place automatically disengages;Meanwhile cylinder 11 pulls link assembly 12, moving knife 13 is acted on stationary knife 14, line is cut.In the process
By controlling the rotation of peg or spindle 17, the line being wrapped in thereon is driven to be incorporated into the service portion between moving knife 13 and stationary knife 14 to play
18 are acted on.
During specifically used, the second synchronous motor 9 is rotated oil pump device 20, and power transmission shaft is driven by shaft coupling 24
22 rotate, and power are produced, so that oil pump 23 works so that the lubricating oil in oil pump 23 in fuel tank 25 suctions out from oil-feed port 26, warp
Oil pipe(Not shown in figure)Fuel feeding is unnecessary after lubrication on each part that need to be lubricated of High-end intelligent quilter
Lubricating oil sends back in fuel tank 25 again through oil pipe, so as to complete the Fuel injection system of oil pump device 20.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow person skilled in the art
Scholar can understand present disclosure and be carried out, and it is not intended to limit the scope of the present invention, all according to the present invention
The equivalent change or modification that Spirit Essence is made, it should all cover within the scope of the present invention.
Claims (5)
1. High-end intelligent quilter, including frame, be fixedly installed in frame crossbeam, be arranged under crossbeam head, set
Put the support under head and control head carries out the electric cabinet of quilting with support;Side frame is installed with the frame,
And adjustable taut frame is set on the madial wall of side frame, and the adjustable taut frame can move back and forth on side frame;It is characterized in that:Institute
State and the first synchronous motor and the second synchronous motor are respectively arranged with head and support, and first synchronous motor and second same
Step motor provides the power of head and support cooperating respectively;Cutting facility is installed with the support;The trimming
Device includes cylinder, link assembly, moving knife, stationary knife, lacing thread electromagnet component, rotating shuttle and peg or spindle;The stationary knife and moving knife are set
In the upper surface of support, and the moving knife can be fixed on the fixed part rotation on support around it, and to coordinate with stationary knife, line is cut
It is disconnected;The cylinder is fixed on the side of support, and is connected by link assembly with moving knife, dynamic required for moving knife effect to provide
Power;The rotating shuttle and the peg or spindle to set within it are located at the lower section of moving knife, and can be with being positioned adjacent to the fastening wire electromagnetism of opening position
Iron component coordinates, the service portion line of required cutting being incorporated between moving knife and stationary knife.
2. High-end intelligent quilter according to claim 1, it is characterised in that:The lacing thread electromagnet component and rotating shuttle
And the cooperation between peg or spindle be by the lacing thread electromagnet adhesive in lacing thread electromagnet component or disconnect rotating shuttle in peg or spindle come
Realize.
3. High-end intelligent quilter according to claim 1, it is characterised in that:The link assembly utilizes mechanical linkage
Crank gearing mode transmits active force of the cylinder to moving knife.
4. High-end intelligent quilter according to claim 1, it is characterised in that:Oil pump dress is additionally provided with the support
Put, and the oil pump device is arranged in the die cavity that support is provided with;The oil pump device includes power transmission shaft and oil pump;The transmission
One end of axle is arranged on oil pump, and the other end is connected by shaft coupling with the second synchronous motor, synchronous by second to realize
The rotation of motor drives operation of oil pump;The oil pump is provided with oil-feed port and oil return opening on fuel tank, so as to from oil-feed port
Suction out and send back to again from oil return opening in fuel tank through acting on remaining Excess lubricating oil.
5. High-end intelligent quilter according to claim 1, it is characterised in that:By more between the head and crossbeam
Axle cylinder connects;The cylinder body of the multiaxis cylinder is mutually fixed with head, and output shaft is connected with cylinder connecting plate, to drive head
Move up and down;The cylinder connecting plate is mutually fixed with guide rail of usheing to seat, and is arranged on the lower section of crossbeam, to realize that head is led with usheing to seat
Rail is moved forward and backward on Heng Liang;Described usher to seat between guide rail and crossbeam is the connected mode for using single-rail.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310178223.2A CN103266427B (en) | 2013-05-15 | 2013-05-15 | High-end intelligent quilter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201310178223.2A CN103266427B (en) | 2013-05-15 | 2013-05-15 | High-end intelligent quilter |
Publications (2)
Publication Number | Publication Date |
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CN103266427A CN103266427A (en) | 2013-08-28 |
CN103266427B true CN103266427B (en) | 2018-03-13 |
Family
ID=49010084
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201310178223.2A Expired - Fee Related CN103266427B (en) | 2013-05-15 | 2013-05-15 | High-end intelligent quilter |
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CN (1) | CN103266427B (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104155913B (en) * | 2014-08-22 | 2017-01-18 | 苏州市正步机器制造有限公司 | Quilter double-shaft synchronization control method and system |
CN108070962B (en) * | 2018-01-29 | 2021-04-16 | 台州市翼翔科技信息技术有限责任公司 | Oil dispensing device applied to embroidery machine |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4822181B2 (en) * | 2006-03-10 | 2011-11-24 | ヤマトミシン製造株式会社 | Motor driven sewing machine |
CN200946196Y (en) * | 2006-08-15 | 2007-09-12 | 李德锵 | Numerical control single-needle long-stitch sewing-machine |
CN201245754Y (en) * | 2008-07-31 | 2009-05-27 | 苏州市正步机器制造有限公司 | Computer quilter |
CN101696534A (en) * | 2009-10-29 | 2010-04-21 | 浙江新杰克缝纫机股份有限公司 | Machine head and machine base split type pattern sewing machine |
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2013
- 2013-05-15 CN CN201310178223.2A patent/CN103266427B/en not_active Expired - Fee Related
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CN103266427A (en) | 2013-08-28 |
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Granted publication date: 20180313 |