CN103266427A - High-end intelligent quilting machine - Google Patents

High-end intelligent quilting machine Download PDF

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Publication number
CN103266427A
CN103266427A CN2013101782232A CN201310178223A CN103266427A CN 103266427 A CN103266427 A CN 103266427A CN 2013101782232 A CN2013101782232 A CN 2013101782232A CN 201310178223 A CN201310178223 A CN 201310178223A CN 103266427 A CN103266427 A CN 103266427A
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China
Prior art keywords
head
support
synchronous motor
oil pump
moving knife
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Granted
Application number
CN2013101782232A
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Chinese (zh)
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CN103266427B (en
Inventor
许重瑾
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SUZHOU ZHENGBU MACHINE MANUFACTURING CO LTD
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SUZHOU ZHENGBU MACHINE MANUFACTURING CO LTD
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Priority to CN201310178223.2A priority Critical patent/CN103266427B/en
Publication of CN103266427A publication Critical patent/CN103266427A/en
Application granted granted Critical
Publication of CN103266427B publication Critical patent/CN103266427B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses a high-end intelligent quilting machine which comprises a machine frame, a beam fixedly arranged on the machine frame, a machine head arranged below the beam, a machine base arranged below the machine head and an electric box used for controlling the machine head and the machine base to perform quilting. A side frame is fixedly arranged on the machine frame, and an adjustable reel is arranged on the inner side wall of the side frame and can move back and forth on the side frame. A first synchronous motor and a second synchronous motor are arranged on the machine head and the machine base respectively and provide power for matched working of the machine head and the machine base. The high-end intelligent quilting machine improves main movement rotating speed and greatly reduces vibration and noise.

Description

High-end intelligent quilting machines
Technical field
The present invention relates to a kind of quilting machines, be specifically related to a kind of automatic shearing that has, the high-end intelligent quilting machines by the synchronous motor drive of self-lubricating function.
Background technology
The quilting machines of prior art is in the process of using, and the power of its head and support provides by synchronous band and drives realization, and its quilting machines main motion rotating speed is not high, and head and its shake of support of having synchronous band to drive are severe, can send bigger noise; In the concrete process of using, need the people for adding lubricating oil machine intimate to be lubricated simultaneously; Making needs the manual trimming that carries out to operate after finishing, reduced the operating efficiency of quilting machines.
Summary of the invention
Technical problem at above-mentioned existence the objective of the invention is: proposed a kind of automatic shearing that has, the high-end intelligent quilting machines by the synchronous motor drive of self-lubricating function.
Technical solution of the present invention is achieved in that high-end intelligent quilting machines, comprises frame, is fixedly installed on crossbeam on the frame, head under the crossbeam is set, is arranged on the electric cabinet that support under the head and control head and support carry out quilting; Be installed with bogie side frame on the described frame, and at the madial wall of bogie side frame the adjustable frame that stretches tight be set, and the described adjustable frame that stretches tight can move around at bogie side frame; It is characterized in that: be respectively arranged with first synchronous motor and second synchronous motor on described head and the support, and described first synchronous motor and second synchronous motor provide the power of head and support cooperating respectively.
Preferably, be installed with cutting facility in the described support; Described cutting facility comprises cylinder, link assembly, moving knife, stationary knife, lacing thread electromagnet assembly, rotating shuttle and peg or spindle; Described stationary knife and moving knife are arranged on the upper surface of support, and described moving knife can be fixed on fixed part rotation on the support around it, to cooperate with stationary knife, line are cut off; Described cylinder is fixed on a side of support, and is connected with moving knife by link assembly, to provide the moving knife effect needed power; Described rotating shuttle and the peg or spindle that sets within it are positioned at the below of moving knife, and can cooperate with the lacing thread electromagnet assembly that is arranged on adjacent position, and the required line of cutting off is incorporated into service portion between moving knife and the stationary knife.
Preferably, be cooperating between described lacing thread electromagnet assembly and rotating shuttle and the peg or spindle by the lacing thread electromagnet adhesive in the lacing thread electromagnet assembly or disconnect that peg or spindle in the rotating shuttle realizes.
Preferably, described link assembly utilizes mechanical linkage crank gearing mode to transmit cylinder to the active force of moving knife.
Preferably, also be provided with oil pump device on the described support, and described oil pump device is arranged on support and has in the die cavity; Described oil pump device comprises power transmission shaft and oil pump; One end of described power transmission shaft is arranged on the oil pump, and the other end is connected with second synchronous motor by shaft coupling, to realize driving oil pump work by the rotation of second synchronous motor; Described oil pump fuel tank is provided with oil-feed port and oil return opening, so that sucking-off and send back to the fuel tank from oil return opening again through acting on remaining unnecessary lubricating oil from oil-feed port.
Preferably, be connected by the multiaxis cylinder between described head and the crossbeam; Cylinder body and the head of described multiaxis cylinder fix, and output shaft is connected with the cylinder connecting plate, move up and down to drive head; Described cylinder connecting plate fixes with the guide rail of usheing to seat, and is arranged on the below of crossbeam, to realize that head moves forward and backward at Heng Liang with the guide rail of usheing to seat; Described usheing to seat between guide rail and the crossbeam is the connected mode that adopts single-rail.
Because the utilization of technique scheme, the present invention compared with prior art has following advantage:
The described high-end intelligent quilting machines of the present invention program, its head and support by between first synchronous motor and second synchronous motor and its for synchronous motor drives, improved the main motion rotating speed of quilting machines, and significantly reduced vibration and noise; The cutting facility that support is provided with and oil pump device make the function that quilting machines can be finished trimming automatically and add lubricating oil in the process of using, and improve the operating efficiency of quilting machines, have avoided cost of labor effectively; Simultaneously head is to be connected with crossbeam in the mode of single-rail by the guide rail of usheing to seat by the axle cylinder, and not only structure is simple and direct, is convenient to debugging and installation, and has improved stability and the precision of head automatic lifting.
Description of drawings
Below in conjunction with accompanying drawing technical solution of the present invention is described further:
Accompanying drawing 1 is the front view of high-end intelligent quilting machines of the present invention;
Accompanying drawing 2 is the vertical view of high-end intelligent quilting machines of the present invention;
Accompanying drawing 3 is the front view of cutting facility in the high-end intelligent quilting machines of the present invention;
Accompanying drawing 4 is the vertical view of cutting facility in the high-end intelligent quilting machines of the present invention;
Accompanying drawing 5 is the structural representation of oil pump device in the high-end intelligent quilting machines of the present invention;
Accompanying drawing 6 is the structural representation that has partial sectional view of head in the high-end intelligent quilting machines of the present invention and header portion;
Wherein: 1, frame; 2, crossbeam; 3, head; 4, support; 5, electric cabinet; 6, bogie side frame; 7, the adjustable frame that stretches tight; 8, first synchronous motor; 9, second synchronous motor; 10, cutting facility; 11, cylinder; 12, link assembly; 13, moving knife; 14, stationary knife; 15, lacing thread electromagnet assembly; 16, rotating shuttle; 17, peg or spindle; 18, service portion; 19, lacing thread electromagnet; 20, oil pump device; 21, die cavity; 22, power transmission shaft; 23, oil pump; 24, shaft coupling; 25, fuel tank; 26, oil-feed port; 27, oil return opening; 28, multiaxis cylinder; 29, cylinder body; 30, output shaft; 31, cylinder connecting plate; 32, the guide rail of usheing to seat; 33, high signal ring; 34, trimming hoop; 35, plant hoop on the cloth.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is described.
Accompanying drawing 1-6 is high-end intelligent quilting machines of the present invention, comprises frame 1, is fixedly installed on crossbeam 2 on the frame, head 3 under the crossbeam 2 is set, is arranged on the electric cabinet 5 that support 4 under the head 3 and control head 3 and support 4 carry out quilting; Be installed with bogie side frame 6 on the described frame 1, and at the madial wall of bogie side frame 6 the adjustable frame 7 that stretches tight be set, and the described adjustable frame 7 that stretches tight can move around at bogie side frame 6; Be respectively arranged with first synchronous motor 8 and second synchronous motor 9 on described head 3 and the support 4, and described first synchronous motor 8 and second synchronous motor 9 provide the power of head 3 with support 4 cooperatings respectively.
Be installed with cutting facility 10 in the wherein said support 4; Described cutting facility 10 comprises cylinder 11, link assembly 12, moving knife 13, stationary knife 14, lacing thread electromagnet assembly 15, rotating shuttle 16 and peg or spindle 17; Described stationary knife 14 and moving knife 13 are arranged on the upper surface of support 4, and described moving knife 13 can be fixed on fixed part 1 rotation on the support 4 around it, to cooperate with stationary knife 14, line are cut off; Described cylinder 11 is fixed on a side of support 4, and is connected with moving knife 13 by link assembly 12, to provide moving knife 13 effects needed power; Described rotating shuttle 16 is positioned at the below of moving knife 13 with the peg or spindle 17 that sets within it, and can cooperate with the lacing thread electromagnet assembly 15 that is arranged on adjacent position, and the required line of cutting off is incorporated into service portion 18 between moving knife 13 and the stationary knife 14.Be cooperating between described lacing thread electromagnet assembly 15 and rotating shuttle 16 and the peg or spindle 17 by lacing thread electromagnet 19 adhesives in the lacing thread electromagnet assembly 15 or disconnect that peg or spindle 17 in the rotating shuttle 16 realizes; Described link assembly 12 utilizes mechanical linkage crank gearing mode to transmit the active force of 11 pairs of moving knife 13 of cylinder.
Also be provided with oil pump device 20 on the described support 4, and described oil pump device 20 is arranged on support 4 and has in the die cavity 21; Described oil pump device 20 comprises power transmission shaft 22 and oil pump 23; One end of described power transmission shaft 22 is arranged on the oil pump 23, and the other end is connected with second synchronous motor 9 by shaft coupling 24, to realize driving oil pump 23 work by the rotation of second synchronous motor 9; Described oil pump 23 fuel tanks 25 are provided with oil-feed port 26 and oil return opening 27, so that sucking-off and get back to the fuel tank 25 from oil return opening 27 again through acting on remaining unnecessary lubricating oil from oil-feed port 26.
Be connected by multiaxis cylinder 28 between described head 3 and the crossbeam 2; Cylinder body 29 and the head 3 of described multiaxis cylinder 28 fix, and output shaft 30 is connected with cylinder connecting plate 31, move up and down to drive head 3; Described cylinder connecting plate 31 fixes with the guide rail 32 of usheing to seat, and is arranged on the below of crossbeam 2, moves forward and backward at weighing apparatus beam 2 with the guide rail 32 of usheing to seat to realize head 3; Described usheing to seat between guide rail 32 and the crossbeam 2 is the connected mode that adopts single-rail.
It also is equipped with high-end intelligent quilting machines of the present invention high signal ring 33, trimming hoop 34 and cloth and plants hoop 35 in head, wherein planting hoop 35 on the cloth is when electric cabinet 5 opening power, the signal that first synchronous motor 8 and second synchronous motor 9 need provide when looking for " zero-bit "; Trimming hoop 34 provides to the signal of cutting facility 10 at correct time and position trimming; The position signalling that high signal ring 33 provides machine when shutting down under unfaulty conditions.In the concrete process of using, the required object of making is fixed with the adjustable frame 7 that stretches tight, head 3 make under the drive of multiaxis cylinder 28 its drop to object above together object is made effect with support 4; Head 3 and support 4 can be on guide rail move left and right, the simultaneously adjustable frame 7 that stretches tight is mobile before and after can be on bogie side frame 6, can make figure miscellaneous to object.In the concrete process of using, its cutting facility 10 and oil pump device 20, the function that can finish trimming automatically and add lubricating oil, the operating efficiency of raising quilting machines has been avoided cost of labor effectively; Owing to be the power that provides by first synchronous motor 8 and second synchronous motor 9 between head 3 and the support 4, improved the main motion rotating speed of quilting machines, and significantly reduced vibration and noise; Simultaneously head 3 is to be connected with crossbeam 2 in the mode of single-rail by the guide rail 32 of usheing to seat by multiaxis cylinder 28, and not only structure is simple and direct, is convenient to debugging and installation, and has improved stability and the precision of head automatic lifting.
Wherein cutting facility 10 is in the process of specifically using, and the trimming hoops 34 in the head 3 are accepted induction and sent signal, control lacing thread electromagnet 19 adhesives in the lacing thread electromagnet assembly 15, and peg or spindle 17 in the rotating shuttle 16 is fastened, and it is stopped operating; Simultaneously, cylinder 11 promotes moving knife 13 by link assembly 12 line is pushed aside; Lacing thread electromagnet 19 disconnects and breaks away from automatically from peg or spindle 17 afterwards; Simultaneously, cylinder 11 pulling link assemblies 12 make moving knife 13 and stationary knife 14 effects, and line is cut off.In this process, by the rotation of control peg or spindle 17, play and drive to twine the service portion 18 that line thereon is incorporated between moving knife 13 and the stationary knife 14 and act on.
Oil pump device 20 is in the concrete process of using, second synchronous motor 9 rotates, driving power transmission shaft 22 by shaft coupling 24 rotates, produce power, so that oil pump 23 work, make in the oil pump 23 lubricating oil in the fuel tank 25 from oil-feed port 26 sucking-offs, through oil pipe (not shown) fuel feeding to each parts that need lubricate of high-end intelligent quilting machines, unnecessary lubricating oil sends back in the fuel tank 25 through oil pipe again after the process lubrication, thereby finishes the fuel feeding process of oil pump device 20.
Above-described embodiment only is explanation technical conceive of the present invention and characteristics; its purpose is to allow the personage that is familiar with this technology can understand content of the present invention and is implemented; can not limit protection scope of the present invention with this; all equivalences that spirit essence is done according to the present invention change or modify, and all should be encompassed in protection scope of the present invention.

Claims (6)

1. high-end intelligent quilting machines comprises frame, is fixedly installed on crossbeam on the frame, head under the crossbeam is set, is arranged on the electric cabinet that support under the head and control head and support carry out quilting; Be installed with bogie side frame on the described frame, and at the madial wall of bogie side frame the adjustable frame that stretches tight be set, and the described adjustable frame that stretches tight can move around at bogie side frame; It is characterized in that: be respectively arranged with first synchronous motor and second synchronous motor on described head and the support, and described first synchronous motor and second synchronous motor provide the power of head and support cooperating respectively.
2. high-end intelligent quilting machines according to claim 1 is characterized in that: be installed with cutting facility in the described support; Described cutting facility comprises cylinder, link assembly, moving knife, stationary knife, lacing thread electromagnet assembly, rotating shuttle and peg or spindle; Described stationary knife and moving knife are arranged on the upper surface of support, and described moving knife can be fixed on fixed part rotation on the support around it, to cooperate with stationary knife, line are cut off; Described cylinder is fixed on a side of support, and is connected with moving knife by link assembly, to provide the moving knife effect needed power; Described rotating shuttle and the peg or spindle that sets within it are positioned at the below of moving knife, and can cooperate with the lacing thread electromagnet assembly that is arranged on adjacent position, and the required line of cutting off is incorporated into service portion between moving knife and the stationary knife.
3. high-end intelligent quilting machines according to claim 2 is characterized in that: be cooperating between described lacing thread electromagnet assembly and rotating shuttle and the peg or spindle by the lacing thread electromagnet adhesive in the lacing thread electromagnet assembly or disconnect that peg or spindle in the rotating shuttle realizes.
4. high-end intelligent quilting machines according to claim 2, it is characterized in that: described link assembly utilizes mechanical linkage crank gearing mode to transmit cylinder to the active force of moving knife.
5. high-end intelligent quilting machines according to claim 1 is characterized in that: also be provided with oil pump device on the described support, and described oil pump device is arranged on support and has in the die cavity; Described oil pump device comprises power transmission shaft and oil pump; One end of described power transmission shaft is arranged on the oil pump, and the other end is connected with second synchronous motor by shaft coupling, to realize driving oil pump work by the rotation of second synchronous motor; Described oil pump fuel tank is provided with oil-feed port and oil return opening, so that sucking-off and send back to the fuel tank from oil return opening again through acting on remaining unnecessary lubricating oil from oil-feed port.
6. high-end intelligent quilting machines according to claim 1 is characterized in that: be connected by the multiaxis cylinder between described head and the crossbeam; Cylinder body and the head of described multiaxis cylinder fix, and output shaft is connected with the cylinder connecting plate, move up and down to drive head; Described cylinder connecting plate fixes with the guide rail of usheing to seat, and is arranged on the below of crossbeam, to realize that head moves forward and backward at Heng Liang with the guide rail of usheing to seat; Described usheing to seat between guide rail and the crossbeam is the connected mode that adopts single-rail.
CN201310178223.2A 2013-05-15 2013-05-15 High-end intelligent quilter Expired - Fee Related CN103266427B (en)

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Application Number Priority Date Filing Date Title
CN201310178223.2A CN103266427B (en) 2013-05-15 2013-05-15 High-end intelligent quilter

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Application Number Priority Date Filing Date Title
CN201310178223.2A CN103266427B (en) 2013-05-15 2013-05-15 High-end intelligent quilter

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104155913A (en) * 2014-08-22 2014-11-19 苏州市正步机器制造有限公司 Quilter double-shaft synchronization control method and system
CN108070962A (en) * 2018-01-29 2018-05-25 利均刺绣(海宁)有限公司 A kind of point oil device applied on embroidery machine

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN200946196Y (en) * 2006-08-15 2007-09-12 李德锵 Numerical control single-needle long-stitch sewing-machine
JP2007236902A (en) * 2006-03-10 2007-09-20 Yamato Sewing Mach Co Ltd Motor-driven sewing machine
CN201245754Y (en) * 2008-07-31 2009-05-27 苏州市正步机器制造有限公司 Computer quilter
CN101696534A (en) * 2009-10-29 2010-04-21 浙江新杰克缝纫机股份有限公司 Machine head and machine base split type pattern sewing machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007236902A (en) * 2006-03-10 2007-09-20 Yamato Sewing Mach Co Ltd Motor-driven sewing machine
CN200946196Y (en) * 2006-08-15 2007-09-12 李德锵 Numerical control single-needle long-stitch sewing-machine
CN201245754Y (en) * 2008-07-31 2009-05-27 苏州市正步机器制造有限公司 Computer quilter
CN101696534A (en) * 2009-10-29 2010-04-21 浙江新杰克缝纫机股份有限公司 Machine head and machine base split type pattern sewing machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104155913A (en) * 2014-08-22 2014-11-19 苏州市正步机器制造有限公司 Quilter double-shaft synchronization control method and system
CN108070962A (en) * 2018-01-29 2018-05-25 利均刺绣(海宁)有限公司 A kind of point oil device applied on embroidery machine
CN108070962B (en) * 2018-01-29 2021-04-16 台州市翼翔科技信息技术有限责任公司 Oil dispensing device applied to embroidery machine

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Granted publication date: 20180313