CN103265874B - High-toughness powder coating specially used for security door - Google Patents

High-toughness powder coating specially used for security door Download PDF

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Publication number
CN103265874B
CN103265874B CN201310196225.4A CN201310196225A CN103265874B CN 103265874 B CN103265874 B CN 103265874B CN 201310196225 A CN201310196225 A CN 201310196225A CN 103265874 B CN103265874 B CN 103265874B
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powder coating
agent
polyester resin
modified polyester
coating
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CN103265874A (en
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杨庆伟
腾学芳
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ZHEJIANG CHAOLANG ADVANCED MATERIALS CO Ltd
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ZHEJIANG CHAOLANG ADVANCED MATERIALS CO Ltd
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Abstract

The invention relates to a high-toughness powder coating specially used for a security door. The high-toughness powder coating comprises a curing reaction ingredient, a filler and an auxiliary material, wherein the curing reaction ingredient consists of a modified polyester resin A and a curing agent A or a modified polyester resin B and a curing agent B; the filler is modified barium sulfate; and the auxiliary material comprises a plasticizer, a catalytic promoter, an accessory ingredient and a pigment. The high-toughness powder coating specially used for the security door disclosed by the invention not only can overcome the disadvantages of the normal powder technology in the prior art, but also has the characteristic that the coating can not crack or fall off when the machine shaping such as the profiling, the edge-folding, the rolling, the binding sealing and the like is carried out when the thickness of the coating on a workpiece is 50-90mu m, a method with a novel workmanship technological process is provided for the security door industry, and the improvement of the production efficiency and the economic benefit of the security door enterprises is preferably promoted.

Description

The special-purpose high tenacity powder coating of antitheft door
Technical field
The present invention relates to chemical powder paint field, particularly the special-purpose high tenacity powder coating of a kind of antitheft door.
Background technology
Along with the continuous expansion of powder coating Application Areas, powder coating is widely used in the application in the fields such as all kinds of antitheft doors, aluminium section bar, file cabinet.Environment friendly and pollution-free because of powder coating, coating efficiency is high, and film performance is excellent, and nowadays metal anti-theft door application almost all adopts powder spraying.
Antitheft door powder coating has three kinds of forms conventionally: 1, the powder coating direct spraying once shaped such as wrinkle, fine arts type decorative pattern, sand streak, metal pattern; 2, powder coating is that primary coat is hot transfer printing molded again; 3, powder coating is the moulding of primary coat outer cover paint.
The conventional spraying coating process of the hot transfer printing of antitheft door is clean → cover of steel plate pre-treatment → moulding → spraying → baking → cementing → paster → baking → paper-tear picture → water mill paint → baking → finished product.Antitheft door is sandwich structure, and Sandwich materials is mainly honeycomb paper, vermiculite board, rock wool, glass wool etc.While spraying after antitheft door moulding because of in have that sandwich of layers quality is heavier often to be needed to expend larger labor force it is hung up to spraying coating line, while toasting after door electrostatic spraying, can make the passive heat absorption of Sandwich materials, not only make heat-up rate and the production efficiency of workpiece reduce, also make the carbonization of Sandwich materials honeycomb paper, lose original effect and even cause potential safety hazard.On the other hand, in use, existing powder coating is sprayed on sheet metal or all kinds of antitheft door after film-forming, then while carrying out 90 °~180 ° of machine-shapings such as die mould, flanging, roll-in, bound edge sealing, when powder coating coating thickness reaches 50~90 microns, will ftracture.Antitheft door steel plate thickness used is 0.4~1.5 millimeter, 50~90 microns of powder coating coating thicknesses.
High tenacity powder coating is useful on the Workpiece painting fields such as vehicle filter core device, spring at present, although have certain toughness, can't meet the requirement of the first application reshaping of antitheft door.The special-purpose high tenacity powder coating of a kind of antitheft door of our company's exploitation, can realize spray technology: steel plate pre-treatment → spraying → baking → vacuum transfer printing → bending and molding → finished product.Workpiece steel plate first sprays while carrying out 90 °~180 ° of machine-shapings such as die mould, flanging, roll-in, bound edge sealing after film forming again, when powder coating coating thickness reaches 50~90 microns, can not ftracture.The Application and Development of this tough powder paint reaches energy-saving and cost-reducing object by greatly improving spray efficiency.
Summary of the invention
The present invention is directed to the easy to crack or technological deficiency such as come off of filming while carrying out the machine-shapings such as die mould, flanging, roll-in, bound edge sealing on the antitheft door of prior art after application, a kind of high tenacity powder coating being sprayed on antitheft door is provided, make antitheft door when the machine-shapings such as die mould, flanging, roll-in, bound edge sealing, when coating thickness is 50~90 microns, can not ftracture or come off yet.Meanwhile, for antitheft door provides the making flow process of more optimizing.
The technical solution adopted for the present invention to solve the technical problems is:
The special-purpose high tenacity powder coating of antitheft door, its compositions in weight percentage comprises:
The special-purpose high tenacity powder coating of table 1 antitheft door component by weight percentage
As preferably, by 3%~10% diethylene adipate, to terminal carboxyl polyester resin, modification obtains described modified polyester resin.The acid number of indoor modified polyester resin A is 28~78mgKOH/g, 95~115 ℃ of softening temperatures, 50~60 ℃ of second-order transition temperatures; The acid number of outdoor use modified polyester resin B is 18~56mgKOH/g, 100~120 ℃ of softening temperatures, 50~65 ℃ of second-order transition temperatures.
As preferably, described solidifying agent A is epoxy resin 604, oxirane value 0.115~0.130,89~92 ℃ of softening temperatures, or dulling and curing agent 603-1A, or both mixtures.
As preferably, described solidifying agent B is isocyanuric acid three-glycidyl ester or beta-hydroxy alkylamide.
As preferably, the preparation method of described modified barium sulphate is: weight ratio 1%~3.5% phosphorous acid ester coupling agent is dispersed in to the surface of process white or delustring barium sulfate with spray pattern, and be heated with stirring to 65~80 ℃, and dry, then place cooling stand-by.
As preferably, described softening agent is polyvinyl butyral acetal.
As preferably, described catalytic promoter is one or two or more kinds mixture in phosphide, amine and acid amides.
As preferably, described auxiliary agent is acrylate flow agent, optical brightener, st-yrax, matting agent, oxidation inhibitor, UV light absorber, air release agent etc.
St-yrax claims again bitter almond oil camphor or bitter almond oil camphor, is a kind of organic compound, is generally used for chemical analysis, is a kind of effective defoamer in powder coating.
As preferably, described pigment, for conventional inorganic or pigment dyestuff, as titanium dioxide, carbon black, phthalocyanine blue, Pigment red, iron oxide yellow etc., mainly requires to select two or more to mix and add according to a certain percentage according to the color of coating.
The preparation method of the special-purpose high tenacity powder coating of antitheft door:
(1) pre-mixing: form accurate weighing material by above-mentioned formula, be placed in high-speed mixer and mix 3~5 minutes;
(2) extrude: mixture is extruded at 80~120 ℃ of temperature with forcing machine;
(3) pulverize: extruded material was pulverized 180 mesh sieves with vertical pulverizer, and to make D50 particle diameter be that the powder finished product of 28~37 microns is standby.
The spraying method of the special-purpose high tenacity powder coating of antitheft door is: will in step (3), obtain powder finished product, use 60~90KV high pressure static electricity, be sprayed at thickness and be on the steel plate of 0.4~2.0 millimeter, 50~90 microns of average coating thicknesses; Condition of cure is: 170~190 ℃ of indoor powder coating workpiece temperatures, toast 10~20 minutes; 180~200 ℃ of outdoor powder coating workpiece temperatures, toast 10~20 minutes; Normal temperature is placed after 24 hours and is used 90 °~180 ° of bending press bending and moldings, films and does not ftracture.
Conventional indoor and outdoors uses premium grads powder coating drawing test index request to be >=8mm, the special-purpose high tenacity powder coating of a kind of antitheft door of the present invention's design, drawing test index >=11mm.
In sum, advantage of the present invention mainly contains: the present invention is coated with film toughness and greatly improves, HG/T2006--2006 thermosetting powder coating(s) industry standard indoor and outdoor reaches 8mm by powder coating premium grads drawing test index, high tenacity powder coating of the present invention comprises indoor, outdoor powder coating, drawing test index >=11mm.
Major function of the present invention is that workpiece steel plate first sprays film forming, during 90 °~180 ° of machine-shapings such as rear die mould, flanging, roll-in, bound edge sealing, when powder coating coating thickness reaches 50~90um, can not ftracture.Can realize antitheft door new process for painting: steel plate pre-treatment → plastic-blasting → baking → vacuum transfer printing → bending and molding → finished product.The Application and Development of this tough powder paint, will improve spray efficiency greatly, reach energy-saving and cost-reducing object.
Embodiment
Below by specific embodiment, the present invention is made and being described in further detail, but the present invention is not only confined to following examples.
Embodiment 1~6:
The indoor powder coating Example formulations of table 2
50:50 in table 2,60:40,70:30 represents the effecting reaction portion rate of modified polyester resin A and epoxy resin.
Press table 2 formula and form accurate weighing material, be placed in high-speed mixer and mix 5 minutes; Mixture is extruded at 90 ℃, 1st district, 115 ℃, 2nd district temperature with forcing machine; Extruded material was pulverized 180 mesh sieves with ACM pulverizing mill, and to make D50 particle diameter be that the powder finished product of 28~37 microns is standby.
The toughness coating that above-mentioned production technique is produced, is used 60~90KV high pressure static electricity, is sprayed at thickness and is on the steel plate of 0.4~2.0 millimeter, 50~90 microns of average coating thicknesses; Condition of cure is: 170~190 ℃ of workpiece temperatures, toast 10~20 minutes.
Table 2 embodiment 1,2,3,4 is high light powder paint, and wherein modified barium sulphate is modification process white, and embodiment 5,6 is matt powder coating, and wherein modified barium sulphate is modification extinction barium.Epoxy resin and modified polyester resin A and dulling and curing agent react simultaneously, and the dulling and curing agent trade mark is: 603-1A.
The indoor powder coating 1~6 of table 3: embodiment performance index
Performance project 1 2 3 4 5 6
Shock resistance kg.cm ≥50 ≥50 ≥50 ≥50 ≥50 ≥50
Bending property mm <2 <2 <2 <2 <2 <2
Gloss (60 °) ≥86° ≥86° ≥86° ≥86° ≤35° ≤35°
Cupping/mm ≥11 ≥11 ≥11 ≥11 ≥11 ≥11
Embodiment 7~12:
Outdoor powder coating 7~12 Example formulations of table 4
Press table 4 formula and form accurate weighing material, be placed in high-speed mixer and mix 5 minutes; Mixture is extruded at 90 ℃, 1st district, 115 ℃, 2nd district temperature with forcing machine; Extruded material was pulverized 180 mesh sieves with ACM pulverizing mill, and to make D50 particle diameter be that the powder finished product of 28~37 microns is standby.
The toughness coating that above-mentioned production technique is produced, is used 60~90KV high pressure static electricity, is sprayed at thickness and is on the steel plate of 0.4~2.0 millimeter, 50~90 microns of average coating thicknesses; Condition of cure is: 180~200 ℃ of workpiece temperatures, toast 10~20 minutes.
Table 4 embodiment 7,8,9,10 is high light powder paint, and wherein modified barium sulphate is modification process white, and embodiment 11,12 is matt powder coating, and wherein modified barium sulphate is modification extinction barium.Matting agent used is SA206.
The toughness coating that above-mentioned production technique is produced, is used 60~90KV high pressure static electricity, is sprayed at thickness and is on the steel plate of 0.4~2.0 millimeter, 50~90 microns of average coating thicknesses; Condition of cure is: 180~200 ℃ of workpiece temperatures, toast 10~20 minutes.
Outdoor powder coating 7~12 embodiment performance index of table 5
Performance project 7 8 9 10 11 12
Shock resistance kg.cm ≥50 ≥50 ≥50 ≥50 ≥50 ≥50
Bending property mm <2 <2 <2 <2 <2 <2
Gloss (60 °) ≥86° ≥86° ≥86° ≥86° ≤35° ≤35°
Cupping/mm ≥12 ≥12 ≥12 ≥12 ≥12 ≥12
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various modifications or supplement or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.

Claims (5)

1. the special-purpose high tenacity powder coating of antitheft door, its component comprises: curing reaction composition, filler, auxiliary material; Wherein curing reaction composition is comprised of modified polyester resin A and solidifying agent A, or is comprised of modified polyester resin B and solidifying agent B; Filler is modified barium sulphate; Auxiliary material is comprised of softening agent, catalytic promoter, auxiliary agent, pigment;
Modified polyester resin A and modified polyester resin B are obtained by diethylene adipate modification when terminal carboxyl polyester resin is synthetic of 3%~10%, and modified polyester resin A acid number is 28~78mgKOH/g, and modified polyester resin B acid number is 18~56mgKOH/g;
Its compositions in weight percentage is:
Modified polyester resin A 10%~58%
Solidifying agent A 25%~65%
Modified barium sulphate 0%~35%
Softening agent 0.3%~1.5%
Catalytic promoter 0.04%~0.2%
Auxiliary agent 2.3%~6.5%
Pigment 0%~20%;
Or be:
Modified polyester resin B 50%~80%
Solidifying agent B 3.5%~6.3%
Modified barium sulphate 0%~35%
Softening agent 0.3%~1.5%
Catalytic promoter 0.04%~0.2%
Auxiliary agent 2.3%~7%
Pigment 0%~20%;
Described solidifying agent A is epoxy resin 604, oxirane value 0.115~0.130,89~92 ℃ of softening temperatures, or dulling and curing agent 603-1A, or both mixtures; Described solidifying agent B is isocyanuric acid three-glycidyl ester or beta-hydroxy alkylamide; Described softening agent is polyvinyl butyral acetal; Described catalytic promoter is one or two or more kinds mixture in phosphide, amine, acid amides; Described auxiliary agent is one or two or more kinds mixture in acrylate flow agent, optical brightener, st-yrax, matting agent, oxidation inhibitor, UV light absorber;
The preparation method of described modified barium sulphate is: weight ratio 1%~3.5% phosphorous acid ester coupling agent is dispersed in to the surface of process white or delustring barium sulfate with spray pattern, and is heated with stirring to 65~80 ℃, dry, then place cooling stand-by.
2. the special-purpose high tenacity powder coating of antitheft door according to claim 1, is characterized in that: described pigment is mineral dye or pigment dyestuff, selects one or more mixing to add.
3. the special-purpose high tenacity powder coating of antitheft door according to claim 1, its preparation method is:
(1) pre-mixing: form accurate weighing material by above-mentioned formula, be placed in high-speed mixer and mix 3~5 minutes;
(2) extrude: mixture is extruded at 80~120 ℃ of temperature with forcing machine;
(3) pulverize: extruded material was pulverized 180 mesh sieves with vertical pulverizer, and to make D50 particle diameter be the powder finished product of 28~37 microns.
4. the special-purpose high tenacity powder coating of antitheft door according to claim 4, its spraying method is: will in step (3), obtain powder finished product, use 60~90KV high pressure static electricity, be sprayed at thickness and be on the steel plate of 0.4~2.0 millimeter, 50~90 microns of average coating thicknesses; Condition of cure is: 170~190 ℃ of powder coating workpiece temperatures, toast 10~20 minutes; Normal temperature is placed after 24 hours and is used 90 °~180 ° of bending press bending and moldings, films and does not ftracture.
5. the special-purpose high tenacity powder coating of antitheft door according to claim 4, its spraying method is: will in step (3), obtain powder finished product, use 60~90KV high pressure static electricity, be sprayed at thickness and be on the steel plate of 0.4~2.0 millimeter, 50~90 microns of average coating thicknesses; Condition of cure is: 180~200 ℃ of powder coating workpiece temperatures, toast 10~20 minutes; Normal temperature is placed after 24 hours and is used 90 °~180 ° of bending press bending and moldings, films and does not ftracture.
CN201310196225.4A 2013-05-23 2013-05-23 High-toughness powder coating specially used for security door Active CN103265874B (en)

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CN108485349A (en) * 2018-04-03 2018-09-04 广东睿智环保科技有限责任公司 A kind of preparation formula of flame retardant type transfer coating
CN108795252A (en) * 2018-06-19 2018-11-13 广东睿智环保科技有限责任公司 A kind of preparation formula of antibacterial transfer powdery paints
CN109483182B (en) * 2019-01-21 2021-07-30 任丘市光明门业有限公司 Door leaf processing technology
CN112322154A (en) * 2020-11-20 2021-02-05 湖南太子化工涂料有限公司 Modified polyester extinction powder coating and preparation method thereof
CN112724799A (en) * 2020-12-23 2021-04-30 辽宁忠旺全铝智能家具科技有限公司 Surface treatment process for aluminum alloy stamping door and powder coating
CN112831258A (en) * 2021-03-04 2021-05-25 四川和乐门业有限公司 Environment-friendly hot-press-resistant transparent finishing powder and preparation method thereof
CN114350234A (en) * 2021-12-27 2022-04-15 广东西敦千江粉漆科学研究有限公司 High-toughness bending-resistant powder coating and preparation method thereof
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Patent Citations (5)

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Publication number Priority date Publication date Assignee Title
CN101367983A (en) * 2007-08-16 2009-02-18 广州金发科技股份有限公司 Aliphatic polyester complexes and method of preparing the same
CN101805556A (en) * 2010-04-12 2010-08-18 安徽华辉塑业科技有限公司 Thermosetting powder coating with high tenacity
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Denomination of invention: High toughness powder coating for anti-theft doors

Granted publication date: 20140716

Pledgee: Bank of Jinhua Limited by Share Ltd.

Pledgor: ZHEJIANG CHAOLANG ADVANCED MATERIALS Co.,Ltd.

Registration number: Y2024980002526