CN103265722A - A-grade fireproofing thermal insulation material as well as production equipment and method thereof - Google Patents
A-grade fireproofing thermal insulation material as well as production equipment and method thereof Download PDFInfo
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- CN103265722A CN103265722A CN2013102279683A CN201310227968A CN103265722A CN 103265722 A CN103265722 A CN 103265722A CN 2013102279683 A CN2013102279683 A CN 2013102279683A CN 201310227968 A CN201310227968 A CN 201310227968A CN 103265722 A CN103265722 A CN 103265722A
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Abstract
The invention discloses an A-grade fireproofing thermal insulation material as well as production equipment and method thereof and belongs to the technical field of fireproofing thermal insulation materials of exterior walls of buildings. According to the method, inorganic fireproofing glue is injected into an organic foam material body, and spaces of an organic foam material are filled by utilizing the inorganic fireproofing glue, so that an inorganic fireproofing material and the organic material body can be firmly combined, fireproofing and heat retaining properties of the organic foam material are improved, and strength of the fireproofing thermal insulation material is enhanced; and besides, a concave-convex surface is formed on a die in the method, so that the surface of the pressed fireproofing thermal insulation material is uneven, mud scraping in construction can be facilitated, and strength of bonding between mud and the thermal insulation material is enhanced.
Description
Technical field
The invention belongs to external wall fire-retardant heat-insulation material technical field, be specifically related to a kind of A level fire-retardant heat-insulation material and production unit and method.
Background technology
For a long time, generally use polystyrene foam (EPS, XPS), rigid polyurethane foam organic insulation materials such as (PU) on the construction market, it has advantages such as lightweight, high insulating effect, but inflammable, easy aging, poor durability, various places heat-preserving building engineering presence of fire accident repeatedly, will soon melt during fire, smog is big, toxicity is big, be difficult to put out a fire to save life and property, and harm is serious.
In recent years, people adopt the method in organic insulation material outside surface coating inorganic materials to increase its fire line, use maximum polyphenyl plate thin plastering systems that surely belong to.But the inorganic materials of smearing very easily comes off, and makes organic materials easily aging, can't with the same life-span of buildings.Repeatedly change not only wasting manpower and material resources, and cause white pollution.
Application number is to have put down in writing a kind of EPS fireproof heated board in 201210296618.8 the Chinese invention patent application documents, this fireproof heated board by the Expandable Polystyrene (EPS) masterbatch pellet through steam pre-frothing, again that the granules of polystyrene of prefabricated fire retardant slurry and pre-frothing is even according to the mixed of weight ratio 1: 2-4, oven dry, with steam molding, cooling and demolding, obtain product through cutting.Because difference such as the shrinkage coefficient of granules of polystyrene and fire retardant slurry, thermal conductivity are bigger, cause crisp, the easy suction of this product, heat retaining property poor.
Application number is to have put down in writing a kind of polystyrene foam plate and preparation method thereof in 200810061225.2 the Chinese invention patent application documents.This method at first is foamed into the light foam particle with the polystyrene plastic particle by steam; Then dispose magnesia oxychloride cement; Then polystyrene plastic particle and magnesia oxychloride cement are fully stirred and close, make the foam particle surface coat magnesia oxychloride cement; At last the foam particle that mixes is made the magnesia oxychloride cement polystyrene foam plate.Can also be after making the magnesia oxychloride cement polystyrene foam plate, again at the inorganic adhesive-layer of its two surface recombination.This product is not only heavy, is unfavorable for the transportation installation, and the same crisp problem of existence.
Application number is to have put down in writing a kind of polyphenyl board cavity-free fireproofing external wall thermal insulation system in 201010194204.5 the Chinese invention patent application documents.This heat-insulation system is from the inside to the outside by adhesive linkage, thermal insulation layer, and screed-coat, the cracking resistance protective layer, upper layer is formed; Adhesive linkage is made up of boundary mortar and glue powder polyphenyl particle bonding heat preservation slurry; Described thermal insulation layer is the diplopore styrofoam of handling through the styrofoam boundary mortar, and this plate face has dovetail groove, and its thickness is 30-60mm, adopts between the diplopore styrofoam and divides chamber structure.Though this heat-insulation system is making moderate progress aspect insulation and the fire prevention than present existing technology, still has some problems: because it adopts the mode of fluting, the overall performance heterogeneity of warming plate, bulk strength is lower; Because it adopts multilayered structure, has increased the manpower and materials cost undoubtedly; Each layer adopts differing materials, and what be separated from each other between each layer may be still bigger, thereby influenced the weather resistance of lagging material, and then influence heat retaining property.
Summary of the invention
The technical problem to be solved in the present invention is: overcome the deficiencies in the prior art, a kind of A level fire-retardant heat-insulation material and production unit and method are provided, make the fire-retardant heat-insulation material that makes under the prerequisite of not destroying the organic materials body, to fill inorganic fireproof material equably, and guarantee the mortise of materials such as fire-retardant heat-insulation material and concrete.
The technical solution adopted for the present invention to solve the technical problems is: a kind of A level fire-retardant heat-insulation material, comprise organic foam material body and inorganic fire glue, it is characterized in that: described inorganic fire glue flows in the described organic foam material body, and the upper surface of described organic foam material body and lower surface have at least one side to be rough structure.
Preferably, the weight ratio of described inorganic fire glue and described organic foam material body is 1～5:1.
Preferably, described organic foam material body is one or more in styrofoam, extruded sheet, hard foam polyurethane, polycarbonate and the phenolic aldehyde.
Preferably, the weight percent of described inorganic fire glue composition comprises:
Mineral binder bond 60～90%
Lightweight inorganic fireproof particulate 5～20%
Alkaline conditioner 2～20%
Ammonium polyphosphate 3～8%
Wherein, described lightweight inorganic fireproof particulate is one or more in hollow glass bead, alumina hollow ball and the fly ash grain.
Preferably, described mineral binder bond is water glass.
Preferably, described alkaline conditioner is boron oxide.
A kind of production unit for preparing A level fire-retardant heat-insulation material, comprise fire prevention glue bin, water pump and pressing machine, it is characterized in that: on the described pressing machine press die is installed, described press die comprises mold and bed die, described mold is provided with injection tube, passage and filling orifice, described injection tube is communicated with described passage, and described passage and a plurality of filling orifice are connected; Described fire prevention glue bin is connected with described pump entrance by pipeline, and described exit of pump is connected with described injection tube upper end by pipeline; The lower surface of described mold and the upper surface of described bed die one side at least are convex-concave surface.
Preferably, described bed die is provided with outlet pipe, passage and taphole, and described outlet pipe and passage are connected, and described passage and each taphole are connected.
A kind of method for preparing A level fire-retardant heat-insulation material, it is characterized in that: comprise and utilize water pump that inorganic fire glue is injected in the organic foam material body, and utilize press die to make the upper surface of organic foam material body and lower surface at least simultaneously form concaveconvex structure.
Preferably, also comprise the step that the organic foam material body of having filled inorganic fire glue is dried.
Compared with prior art, the invention has the beneficial effects as follows:
(1) owing under the prerequisite of not destroying the organic foam material body, injects inorganic fire glue equably, make the overall performance of fire-retardant material improve, inorganic fireproof material and organic materials body can mortise, inorganic materials is difficult for deviating from, not only improve fire line and heat retaining property, and increased the intensity of fire-retardant heat-insulation material;
(2) because the organic materials surface irregularity is conducive to scrape slurry, thereby has increased the bonding strength of mud and lagging material in construction, further increase the weather resistance of lagging material, thereby increased fireproof heat insulating.
Description of drawings
The production unit sketch of Fig. 1 A level fire-retardant heat-insulation material;
Fig. 2 press die front view;
The A place enlarged view of Fig. 3 Fig. 2.
Mark among the figure:
1, pusher; 2, fire prevention glue bin; 21, water pump; 3, pressing machine; 41, mold; 42, bed die;
411, injection tube; 412, passage; 413, filling orifice; 414, taphole; 415, outlet pipe; 5, PLASTIC LAMINATED;
6, stoving oven; 7, hot bellows; 8, electrical control cabinet.
Embodiment
Below in conjunction with embodiment, the present invention is described further.
Embodiment 1
1, the production unit of A level fire-retardant heat-insulation material:
Shown in Fig. 1～3, production unit comprises pusher 1, fire prevention glue bin 2, water pump 21, pressing machine 3, mold 41, bed die 42, injection tube 411, passage 412, filling orifice 413, taphole 414, outlet pipe 415, stoving oven 6, hot bellows 7 and electrical control cabinet 8.
Pusher 1 is connected with pressing machine 3, on the pressing machine 3 mould is installed, mould comprises mold 41 and bed die 42, mold 41 is provided with injection tube 411, passage 412 and filling orifice 413, passage 412 on injection tube 411 and the mold 41 is connected, and passage 412 is connected with each filling orifice 413; Bed die 42 is provided with outlet pipe 415, passage 412 and taphole 414, and the passage 412 on outlet pipe 415 and the bed die 42 is connected, and passage 412 is connected with each taphole 414.
The quantity of filling orifice 413 and taphole 414 can change to some extent according to the different size of PLASTIC LAMINATED, and preferably the spacing of each filling orifice 413 and taphole 414 is respectively 0.2～1cm.The aperture of filling orifice 413 and taphole 414 is preferably 0.1～1cm.Also offer a plurality of pits on the upper surface of the lower surface of mold 41 and bed die 42 respectively, these pits can be circular or other arbitrary shapes, lay respectively between each filling orifice 413 or the taphole 414.
Fire prevention glue bin 2 is connected by the entrance of pipeline with water pump 21, and the outlet of water pump 21 links to each other with injection tube 411 by pipeline.Fire prevention glue bin 2 also is connected with outlet pipe 415 by pipeline.Production unit also comprises stoving oven 6, hot bellows 7 and electrical control cabinet 8.In the mid-way of stoving oven 6 hot bellows 7 is set, controls the temperature of hot bellows 7 by electrical control cabinet 8.
2, the production method of A level fire-retardant heat-insulation material and flow process:
1) configuration of inorganic fire glue:
Take by weighing water glass (being commonly called as water glass) 7.5Kg, pour in the 20Kg water, stir; Take by weighing the 0.5Kg ammonium polyphosphate, be added in the sodium silicate aqueous solution that stirs after the dissolving of adding suitable quantity of water; Adding 300 order screen overflows then is zero alumina hollow ball 1Kg, continues to be stirred to alumina hollow ball and is scattered in the water glass solution equably; At last, adding the 1Kg boron oxide continues to stir.Can select the mode of heated and stirred when temperature is low.Solution that visual inspection is disposed evenly back adds in the fire prevention glue bin 2 standby.
2) suppression process:
The styrofoam of choosing required specification places on the pusher 1, start electrical control cabinet 8, styrofoam is delivered in the mould of pressing machine 3, open water pump 21, the pressure of pressing machine 3 can be set to the arbitrary value between 0.4～5MPa, the p-poly-phenyl plate is suppressed, inorganic glue is by injection tube 411, passage 412 and filling orifice 413 flow to the upper surface of styrofoam, in compacting, inorganic glue flow to lower surface from the upper surface of styrofoam, fill and sealed the gap of styrofoam, unnecessary inorganic glue is successively by taphole 414, passage 412 on the bed die 42 and outlet pipe 415 flow back into fire prevention glue bin 2.
3) baking operation:
Styrofoam after the compacting slip casting is labeled as PLASTIC LAMINATED 5, sends in the stoving oven 6 through travelling belt.Under 40～120 ℃ temperature, dry and made A level fire-retardant heat-insulation material in 10～180 minutes.Wherein, the weight ratio of inorganic fire glue and described organic foam material body is 2.5:1.
In the combustion test that testing laboratory carries out, burning 30min does not have dropping under 750 ℃ of temperature, and mass loss≤35% reaches the fire protection requirement of A2 level; Thermal conductivity≤0.036W/(mK); Intensity 〉=200kPa.
Embodiment 2
Be with the different of embodiment 1: present embodiment selects for use hard foam polyurethane as the organic foam material body; Used lightweight inorganic fireproof particulate is hollow glass bead; The potassium oxide of adding 1% in the layoutprocedure of water glass solution.The consumption of mineral binder bond, lightweight inorganic fireproof particulate, alkaline conditioner and ammonium polyphosphate is respectively 6Kg, 1.6Kg, 1.6 Kg and 0.8Kg.
The weight ratio of inorganic fire glue and described organic foam material body is 1:1 in the A level fire-retardant heat-insulation material that makes.
In the combustion test that testing laboratory carries out, burning 30min does not have dropping under 750 ℃ of temperature, and mass loss≤35% reaches the fire protection requirement of A2 level; Thermal conductivity≤0.036W/(mK); Intensity 〉=200kPa.
Embodiment 3
Be with the different of embodiment 2: the consumption of mineral binder bond, lightweight inorganic fireproof particulate, alkaline conditioner and ammonium polyphosphate is respectively 9Kg, 0.5Kg, 0.2 Kg and 0.3Kg.
In the combustion test that testing laboratory carries out, burning 30min does not have dropping under 750 ℃ of temperature, and mass loss≤35% reaches the fire protection requirement of A2 level; Thermal conductivity≤0.036W/(mK); Intensity 〉=200kPa.
Embodiment 4
Be with the different of embodiment 3: present embodiment selects for use phenolic foam material as the organic foam material body, and the weight ratio of inorganic fire glue and described organic foam material body is 5:1 in the A level fire-retardant heat-insulation material that makes.Smear inorganic materials at the A level fire-retardant heat-insulation material outside surface that makes.
In the combustion test that testing laboratory carries out, burning 30min does not have dropping under 750 ℃ of temperature, and mass loss≤25% reaches the fire protection requirement of A2 level; Thermal conductivity≤0.036W/(mK); Intensity 〉=200kPa.
The above only is preferred embodiment of the present invention, is not to be the restriction of the present invention being made other form, and any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed to the equivalent embodiment of equivalent variations.But every technical solution of the present invention content that do not break away to any simple modification, equivalent variations that above embodiment does, still belongs to the protection domain of technical solution of the present invention according to technical spirit of the present invention.
Claims (10)
1. A level fire-retardant heat-insulation material, comprise organic foam material body and inorganic fire glue, it is characterized in that: described inorganic fire glue flows in the described organic foam material body, and the upper surface of described organic foam material body and lower surface have at least one side to be rough structure.
2. A level fire-retardant heat-insulation material according to claim 1, it is characterized in that: the weight ratio of described inorganic fire glue and described organic foam material body is 1～5:1.
3. A level fire-retardant heat-insulation material according to claim 2, it is characterized in that: described organic foam material body is one or more in styrofoam, extruded sheet, hard foam polyurethane, polycarbonate and the phenolic aldehyde.
4. A level fire-retardant heat-insulation material according to claim 3 is characterized in that: the weight percent of described inorganic fire glue is formed and is comprised:
Mineral binder bond 60～90%
Lightweight inorganic fireproof particulate 5～20%
Alkaline conditioner 2～20%
Ammonium polyphosphate 3～8%
Wherein, described lightweight inorganic fireproof particulate is one or more in hollow glass bead, alumina hollow ball and the fly ash grain.
5. A level fire-retardant heat-insulation material according to claim 4, it is characterized in that: described mineral binder bond is water glass.
6. A level fire-retardant heat-insulation material according to claim 5, it is characterized in that: described alkaline conditioner is boron oxide.
7. production unit for preparing the described A level of claim 1 fire-retardant heat-insulation material, comprise fire prevention glue bin, water pump and pressing machine, it is characterized in that: on the described pressing machine press die is installed, described press die comprises mold and bed die, described mold is provided with injection tube, passage and filling orifice, described injection tube is communicated with described passage, and described passage and a plurality of filling orifice are connected; Described fire prevention glue bin is connected with described pump entrance by pipeline, and described exit of pump is connected with described injection tube upper end by pipeline; The lower surface of described mold and the upper surface of described bed die one side at least are convex-concave surface.
8. the production unit of A level fire-retardant heat-insulation material according to claim 7, it is characterized in that: described bed die is provided with outlet pipe, passage and taphole, and described outlet pipe and passage are connected, and described passage and each taphole are connected.
9. method for preparing the described A level of claim 1 fire-retardant heat-insulation material, it is characterized in that: comprise and utilize water pump that inorganic fire glue is injected in the organic foam material body, and utilize press die to make the upper surface of organic foam material body and lower surface at least simultaneously form concaveconvex structure.
10. the preparation method of A level fire-retardant heat-insulation material according to claim 9 is characterized in that: also comprise the step that the organic foam material body of having filled inorganic fire glue is dried.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201310227968.3A CN103265722B (en) | 2013-06-08 | 2013-06-08 | A kind of A level fire-retardant heat-insulation material and production unit thereof and method |
Applications Claiming Priority (1)
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| CN201310227968.3A CN103265722B (en) | 2013-06-08 | 2013-06-08 | A kind of A level fire-retardant heat-insulation material and production unit thereof and method |
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| CN103265722A true CN103265722A (en) | 2013-08-28 |
| CN103265722B CN103265722B (en) | 2015-07-29 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104150798A (en) * | 2014-08-04 | 2014-11-19 | 冀州市圣达节能建材有限公司 | Flame-retardant thermal-insulation composition, thermal-insulation material comprising same and preparation method thereof |
| CN106567495A (en) * | 2016-08-09 | 2017-04-19 | 吴理侃 | Class A fireproof composite heat preservation wallboard |
| CN106977864A (en) * | 2017-03-30 | 2017-07-25 | 合肥金同维低温科技有限公司 | A kind of waterproof packing material and preparation method based on boron mud |
| CN108264697A (en) * | 2017-12-26 | 2018-07-10 | 山东信泰节能科技股份有限公司 | A kind of production method of decorative heat-preservation plate |
| CN109294472A (en) * | 2018-10-22 | 2019-02-01 | 江苏东台实力工业材料有限公司 | A kind of porous permeable formula adhesive tape and preparation method thereof |
| CN111761804A (en) * | 2020-07-08 | 2020-10-13 | 佛山市南海平治密封材料有限公司 | Preparation process of fireproof adhesive tape |
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| NL1020048C2 (en) * | 2002-02-22 | 2003-08-25 | Applinovation B V | Fireproof construction element, e.g. roller blind or laminated panel wall, comprises flexible substrate treated with foam forming material |
| CN101248124A (en) * | 2005-08-22 | 2008-08-20 | 巴斯夫欧洲公司 | Open-cell foam having fire-retardant and oleophobic/hydrophobic properties and method for producing the same |
| CN101338586A (en) * | 2008-08-25 | 2009-01-07 | 卢文成 | Plastic-based hollow section bar and inorganic foamed cement composite body and producing method thereof |
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| NL1020048C2 (en) * | 2002-02-22 | 2003-08-25 | Applinovation B V | Fireproof construction element, e.g. roller blind or laminated panel wall, comprises flexible substrate treated with foam forming material |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104150798A (en) * | 2014-08-04 | 2014-11-19 | 冀州市圣达节能建材有限公司 | Flame-retardant thermal-insulation composition, thermal-insulation material comprising same and preparation method thereof |
| CN104150798B (en) * | 2014-08-04 | 2017-02-15 | 河北圣达节能建材有限公司 | Flame-retardant thermal-insulation composition, thermal-insulation material comprising same and preparation method thereof |
| CN106567495A (en) * | 2016-08-09 | 2017-04-19 | 吴理侃 | Class A fireproof composite heat preservation wallboard |
| CN106977864A (en) * | 2017-03-30 | 2017-07-25 | 合肥金同维低温科技有限公司 | A kind of waterproof packing material and preparation method based on boron mud |
| CN108264697A (en) * | 2017-12-26 | 2018-07-10 | 山东信泰节能科技股份有限公司 | A kind of production method of decorative heat-preservation plate |
| CN109294472A (en) * | 2018-10-22 | 2019-02-01 | 江苏东台实力工业材料有限公司 | A kind of porous permeable formula adhesive tape and preparation method thereof |
| CN111761804A (en) * | 2020-07-08 | 2020-10-13 | 佛山市南海平治密封材料有限公司 | Preparation process of fireproof adhesive tape |
| CN111761804B (en) * | 2020-07-08 | 2022-07-15 | 广东平治防火材料有限公司 | Preparation process of fireproof adhesive tape |
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