CN103262706A - All-pole combined sugarcane harvester - Google Patents
All-pole combined sugarcane harvester Download PDFInfo
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- CN103262706A CN103262706A CN2013101480444A CN201310148044A CN103262706A CN 103262706 A CN103262706 A CN 103262706A CN 2013101480444 A CN2013101480444 A CN 2013101480444A CN 201310148044 A CN201310148044 A CN 201310148044A CN 103262706 A CN103262706 A CN 103262706A
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Abstract
The invention provides an all-pole combined sugarcane harvester which comprises a frame and working mechanisms. The working mechanisms are sequentially arranged on the frame and include a sugarcane lifter assembly, a header assembly, a frame assembly, a channel assembly, a front axle assembly, a cab, a hydraulic pump, a transfer case, an engine, a rear axle assembly and the like. The transfer case is connected with a fly wheel of the engine by a transmission shaft, power output shafts are connected with the hydraulic pump, the front axle assembly and the rear axle assembly are connected with the frame assembly, the sugarcane lifter assembly and the header assembly are arranged at the front end of the cab, and the channel assembly is assembled on the frame assembly and is positioned between the front axle assembly and the rear axle assembly. The all-pole combined sugarcane harvester has the advantages that the all-pole combined sugarcane harvester is configured with the engine with the power higher than 20KW, and can be used for mechanical harvesting operation for sugarcanes with planting row spacing wider than 0.9 meter, lifting, cutting, feeding and conveying, leaf stripping and tail cutting and the like can be completed continuously, and the all-pole combined sugarcane harvester can be operated easily and conveniently, is high in efficiency and applicability and low in impurity rate, realizes good effects of thoroughly stripping sugarcane leaves and cutting sugarcane tails and has a good popularization prospect.
Description
Technical field
The present invention relates to a kind of agricultural machinery for harvesting sugarcane, especially a kind of light-duty combined whole-rod sugarcane cropper with functions such as holding up sugarcane, cutting, feeding, conveying, stripping leaf, docking.
Background technology
The self-propelled sugarcane combine of current domestic production, its chassis running gear all are by the engine mechanical transfer gear box, drive train walking or driving crawler travel, also the chassis running gear of useful fluid motor-driven crawler belt.The problem that exists mainly contains: 1. gearbox drives and can not guarantee that the required low speed of sugarcane actual cut steadily walks; 2. can not make single any adjustment, the stripping leaf of the dissimilar sugarcanes of incompatibility, docking to the sugarcane of walking, cut, stripping tip speed according to sugarcane production density situation; 3. machine is relatively heavier, and volume is big, and the chassis road clearance is low, incompatibility highland ridge culture industry;
Wheelspan is non-adjustable, and trafficability characteristic is poor when walking in the sugarcane field, and the sugarcane that is unfavorable for gathering in the crops different spacings is promoted the use of and is restricted.
Summary of the invention
The objective of the invention is to solve the problems referred to above that existing self-propelled sugarcane combine exists, provide a kind of sugarcane field trafficability characteristic good, adapt to the differing heights alley, walking, the ceding of Taiwan, channel speed be adjustable combined whole-rod sugarcane cropper all.Complete machine is from heavy and light, and wheelbase is short, cooperates turning mechanism flexibly, tune easily in mud ground.Gather in effectively, can realize collecting sugarcane, place, sugarcane district is shifted fast, the efficient height.
Light-duty combined whole-rod sugarcane cropper operation principle provided by the invention:
On the frame chassis of the present invention, a power is set greater than the engine more than the 20KW, drives hydraulic pump with kinds of drive such as gear shaft or belts, provide hydraulic pressure can make hydraulic motor rotate fluid motor-driven running gear and work system work.The running gear scheme can be: 1. adopt hydraulic motor as the input power of front-wheel drive, mode is that hydraulic motor is contained on the steel ring and directly drives front-wheel or by realize driving indirectly with axle, belt pulley etc. between hydraulic motor and front-wheel, also can be that the fluid motor-driven propons drives front-wheel, trailing wheel be as turning to; 2. adopt hydraulic motor as the input power of rear wheel drive, mode is that hydraulic motor is contained on the steel ring and directly drives trailing wheel or by realize driving indirectly with axle, belt pulley etc. between hydraulic motor and trailing wheel, also can be that the fluid motor-driven back axle drives trailing wheel, front-wheel be as turning to.During work, the driver can advance to grain header according to sugarcane production density situation and do stepless speed regulation.Work system comprises cuts the sugarcane ceding of Taiwan, stripping leaf passage and subsidiary body thereof, adopts hydraulic motor as the input power of cutting the sugarcane ceding of Taiwan, stripping leaf passage.Cut sugarcane ceding of Taiwan mechanism scheme: mode is that hydraulic motor directly or with hydraulic motor passes through the driving shaft that axle, belt etc. drive ceding of Taiwan gear-box indirectly, drives other transferring power and gives cutter axis, realizes cutting the sugarcane function.Stripping leaf passage mechanism scheme: mode is that hydraulic motor directly or with hydraulic motor passes through the driving shaft that axle, belt etc. drive the passage gear-box indirectly, with other each root axle of kind of drive driven gear casees such as gear or chain, belt, realize stripping leaf docking function again.The operating rate of running gear, work system can be adjusted arbitrarily separately according to sugarcane density situation, and the optimum of advancing, cut three's speed such as sugarcane, stripping leaf in the hope of reaching cooperates, and obtains comparatively desirable harvesting effect.
The technical solution used in the present invention is:
A kind of combined whole-rod sugarcane cropper mainly comprises: sugar cane supporter assembly, ceding of Taiwan assembly, frame assembly, passage assembly; Front axle assy, driver's cabin, hydraulic pump, transfer case, engine, rear axle assy, it is characterized in that: transfer case is connected by the flywheel of power transmission shaft and engine, and power take-off connects hydraulic pump, and front axle assy is connected with frame assembly with rear axle assy, sugar cane supporter assembly and ceding of Taiwan assembly are arranged on the front end of driver's cabin, and the passage assembly is assemblied on the frame assembly between front axle assy and the rear axle assy.
The described front axle assy that is installed on the frame assembly below, its left and right sides wheel rim is equipped with hydraulic motor: revolver motor, right wheel motor; The propons crossbeam is connected by left crossbeam and the combination of right crossbeam, and rear axle assy is connected by the right side half back axle and the combination of left half back axle; Front axle assy and rear axle assy all have the feature that can split, can sliding sleeve embed, can transfer width.
The described ceding of Taiwan assembly that is installed in high frame before the frame assembly is positioned at the place ahead of driver's cabin; Ceding of Taiwan hydraulic motor is connected the end face of ceding of Taiwan gear-box; Preposition oil cylinder is housed respectively in the front-end and back-end of ceding of Taiwan assembly, rearmounted oil cylinder is connected with preceding high frame radial type; Ceding of Taiwan assembly has terrain clearance and inclination angle in certain limit adjustable feature arbitrarily.
Described passage assembly, its front end are lower than the back low frame plane of frame assembly, and the rear end then exceeds low frame plane, back, and passage assembly 4 is equipped with gear-box, and the passage hydraulic motor is connected on the gear-box as input power; Passage assembly one end is provided with rotating pin, and the other end then is equipped with hoist cylinder, and the passage assembly has the feature that the inclination angle is regulated arbitrarily in certain limit.
The supporting power of the present invention is the above engine of 20KW, can be used for the sugarcane single file mechanical harvest operation of 0.9-1.3 rice line-spacing, can finish continuously and hold up down, cut, feed, carry, operations such as stripping leaf, docking, easy and simple to handle, efficient is high, adaptability is strong, peeling leaves of sugarcane is clean, docking is effective, and percentage of impurity is little, has popularizing application prospect preferably.
Adopt the present invention of such scheme to compare with existing sugarcane combine technology and has following diverse characteristics: machine volume is little, and is in light weight, and speed is adjustable arbitrarily, and wheelspan, the road clearance is adjustable, and sugarcane field trafficability characteristic is good.Specifically:
(1) running gear and work system all adopt the hydraulic-driven transmission device, and two systems can independently control operation.Running gear adopts wheel limit fluid motor-driven, can satisfy work low speed and highway walking working condition requirement at a high speed.Work system all adopts fluid motor-driven, and is simple to operate, regulates the speed conveniently.
(2) machine shape is little, and deadweight is no more than 2.5 tons, can adapt to muddy sugarcane ground.Tune is turned flexibly, the efficient height.
(3) ceding of Taiwan is prepended to driver's cabin, and the driver can observe cutterhead and cut the sugarcane situation during harvesting, and the visual field is good.
(4) ceding of Taiwan all adopts hydraulic cylinder to be connected vehicle frame with passage, realizes its road clearance of control or level inclination, can adjust within the specific limits, adapts to the harvesting sugarcane of high and low alley.
(5) the well-designed ceding of Taiwan, passage mechanism assembly and disassembly are simple and convenient.
(6) when rugged mud ground is walked, can keep the mechanism stable on vehicle frame top, can not tilt, can gather in the crops on acclive sugarcane ground.
(7) custom-designed front and back vehicle bridge structure makes complete machine road clearance height, and wheelspan is adjustable.
(8) the complete machine wheelspan is adjustable, and the sugarcane diji that can adapt to different spacings (0.9-1.3 rice) is received operation, and trafficability characteristic is good.
Description of drawings
Below in conjunction with the accompanying drawing example combined whole-rod sugarcane cropper of the present invention is described further:
Fig. 1 is complete machine structure front view of the present invention.
Fig. 2 is complete machine structure vertical view of the present invention.
Fig. 3 is ceding of Taiwan assembly structure schematic diagram.
Fig. 4 is the frame assembly structural representation.
Fig. 5 is passage assembly structure schematic diagram.
Fig. 6 is the front axle assy structural representation.
Fig. 7 is the rear axle assy structural representation.
Among Fig. 1 and Fig. 2: 1. sugar cane supporter assembly, 2. ceding of Taiwan assembly, 3. frame assembly, 4. passage assembly; 5. front axle assy, 6. driver's cabin, 7. hydraulic pump, 8. transfer case, 9. engine, 10. rear axle assy.
Among Fig. 3: 2-1. ceding of Taiwan fixed mount, the preposition oil cylinder connecting flange of 2-2., the preposition oil cylinder of 2-3., 2-4. ceding of Taiwan hydraulic motor, the rearmounted oil cylinder of 2-5., the rearmounted oil cylinder connecting flange of 2-6., 2-7. ceding of Taiwan gear-box, 2-8. edger roll.
Among Fig. 4: high frame before the 3-1., the preposition oil cylinder holder of 3-2., the rearmounted oil cylinder holder of 3-3., the 3-4. propons connects key seat, and the 3-5. passage rotates key seat, low frame behind the 3-6., 3-7. back axle pitch connects key seat, 3-8. hoist cylinder holder.
Among Fig. 5: 4-1. passage, 4-2. gear-box, 4-3. passage hydraulic motor, 4-4. rotating pin, 4-5. hoist cylinder.
Among Fig. 6: 5-1. revolver motor, the perpendicular frame of a 5-2. left side half propons, 5-3. left side crossbeam, 5-4. connecting bolt, 5-5. propons pitch bearing pin, key seat under the 5-6. propons pitch, the right crossbeam of 5-7., the right wheel motor of 5-8., the perpendicular frame of right half propons of 5-9..
Among Fig. 7: a 10-1. left side half back axle, 10-2. turns round bearing pin, key seat under the 10-3. back axle pitch, 10-4. back axle pitch bearing pin, 10-5. synchronizing wheel, the synchronous chain of 10-6., right half back axle of 10-7..
Embodiment
As Fig. 1～shown in Figure 2, this combined whole-rod sugarcane cropper is mainly by 1. sugar cane supporter assemblies, 2. ceding of Taiwan assembly, 3. frame assembly, 4. passage assembly; 5. front axle assy, 6. driver's cabin, 7. hydraulic pump, 8. transfer case, 9. engine, 10. composition such as rear axle assy.
Frame assembly 3 is pedestals of grain header, and front axle assy 5 is connected with frame assembly 3 with bearing pin by bolt with rear axle assy 10; Frame assembly 3 the place aheads are preceding high frame 3-1, with preposition oil cylinder 2-3 and rearmounted oil cylinder 2-5 sugar cane supporter assembly 1 and ceding of Taiwan assembly 2 are installed at preceding high frame 3-1; The end face of ceding of Taiwan assembly 2 then is equipped with ceding of Taiwan hydraulic motor 2-4 with the input driving force.Above front axle assy 5, with bolt or welding method driver's cabin 6 is installed, at frame assembly 3 passage assembly 4 is installed near front axle assy 5 back, the front end of passage assembly 4 connects passage assembly 4 and frame assembly 3 with hoist cylinder 4-5, and the rear end then connects passage assembly 4 and frame assembly 3 with rotating pin 4-4.Be equipped with on the ceding of Taiwan assembly 2 two in relative rotation cutterhead and delivering rubber roller, promote rubber roll, wherein delivering rubber roller is broach shape offset plate, promoting rubber roll is split spiral offset plate.At the passage assembly 4 that frame assembly 3 is installed, the initial level inclination angle with certain limit, passage assembly 4 the insides are provided with entrance conveying roller, leave stripping roller, speed limit roller, row's leaf roller, outlet conveying roller.The gear-box 4-2 that is screwed on passage assembly 4 is equipped with on front end left side or right side at passage assembly 4, and gear-box 4-2 is equipped with passage hydraulic motor 4-3 with the input driving force.Transfer case 8 is connected on the bell housing of engine 9 by bolt.The flywheel of transfer case 8 by splined shaft and engine 9 is connected can obtain the power input, in the other side of transfer case 8 at least 2 power take-offs is arranged then, can connect to drive hydraulic pump 7.7 of hydraulic pumps provide hydraulic oil to revolver motor 5-1 and right wheel motor 5-8, passage hydraulic motor 4-3, ceding of Taiwan hydraulic motor 2-4, preposition oil cylinder 2-3, hydraulic part reliably workings such as rearmounted oil cylinder 2-5, hoist cylinder 4-5.
As shown in Figure 3, ceding of Taiwan assembly 2 main mechanism and the interconnected relationships thereof formed: ceding of Taiwan fixed mount 2-1 and ceding of Taiwan gear-box 2-7 weld together, preposition oil cylinder connecting flange 2-2 is welded on ceding of Taiwan fixed mount 2-1 front end, and the end of preposition oil cylinder 2-3 is connected on the preposition oil cylinder connecting flange 2-2 with bearing pin and nut; Ceding of Taiwan hydraulic motor 2-4 then is connected the end face of ceding of Taiwan gear-box 2-7 with bolt; Rearmounted oil cylinder connecting flange 2-6 is welded in the middle of the ceding of Taiwan fixed mount 2-1, and the end of rearmounted oil cylinder 2-5 is connected on the rearmounted oil cylinder connecting flange 2-6 with bearing pin and nut; Edger roll 2-8 then is assemblied in the rear end of ceding of Taiwan gear-box 2-7.
As shown in Figure 4, frame assembly 3 main mechanism and the interconnected relationships thereof formed: high frame 3-1 before frame assembly 3 front ends arrange, low frame 3-6 is welded with propons and is connected key seat 3-4 in the back to be welded with preposition oil cylinder holder 3-2 and rearmounted oil cylinder holder 3-3 at preceding high frame 3-1, passage rotates key seat 3-5, the back axle pitch connects key seat 3-7, hoist cylinder holder 3-8.
As shown in Figure 5, passage assembly 4 main mechanism and the interconnected relationships thereof formed: be connected with gear-box 4-2 in passage 4-1 front end left side or right side with screw, passage hydraulic motor 4-3 is connected the outside of gear-box 4-2 by screw.Be provided with rotating pin 4-4 at the forward end of passage 4-1, hoist cylinder 4-5 then is installed in the rear end.
As shown in Figure 6, front axle assy 5 main mechanism and the interconnected relationships thereof formed: revolver motor 5-1, right wheel motor 5-8 are connected with tyre rim with bolt; Weld together with steel ring respectively the lower end of the perpendicular frame 5-2 of a left side half propons, the perpendicular frame 5-9 of right half propons, and upper end and left crossbeam 5-3 welding are together; Left side crossbeam 5-3 inserts right crossbeam 5-7, and intersection all is drilled with the hole, and available connecting bolt 5-4 passes the hole and connects vehicle bridge of composition; Right crossbeam 5-7 is fixed (or adjustable), is welded with key seat 5-6 under the propons pitch on it, and 5-5 is connected with frame assembly 3 by propons pitch bearing pin; Left side crossbeam 5-3 is adjustable (or fixed), adjusts the quantity in crossbeam coincidence hole and just can regulate the left and right wheels distance.
As shown in Figure 7, rear axle assy 10 main mechanism and the interconnected relationships thereof formed: right half back axle 10-7 inserts left half back axle 10-1, and intersection all is drilled with the hole, and available connecting bolt 5-4 passes the hole and connects vehicle bridge of composition; A left side half back axle 10-1 is fixed (or adjustable), is welded with key seat 10-3 under the back axle pitch on it, and 10-4 is connected with frame assembly 3 by back axle pitch bearing pin; Right half back axle 10-7 is adjustable (or fixed), adjusts the coincidence hole number of two half-bridges and just can regulate the left and right wheels distance.The left and right sides tire of back axle can be by synchronizing wheel 10-5 and the effect of chain 10-6 synchronously, and a wraparound 10-2 that ships and resell on another market rotates in the same way separately.
During the operation of this combined whole-rod sugarcane cropper, can be according to cane planting density and landform, stepless speed regulation is done in walking to complete machine.Look different sugarcanes ridge height, by terrain clearance, the angle that the ceding of Taiwan and passage are regulated in hydraulic control, shell leaf to adapt to the high sugarcane of cutting in different ridges, the terrain clearance that can be regulated sugar cane supporter by hydraulic control is held up down the sugarcane of difference lodging situation.
Claims (4)
1. a combined whole-rod sugarcane cropper mainly comprises sugar cane supporter assembly (1), ceding of Taiwan assembly (2), frame assembly (3), passage assembly (4); Front axle assy (5), driver's cabin (6), hydraulic pump (7), transfer case (8), engine (9), rear axle assy (10), it is characterized in that: transfer case (8) is connected by the flywheel of power transmission shaft with engine (9), power take-off connects hydraulic pump (7), front axle assy (5) is connected with frame assembly (3) with rear axle assy (10), sugar cane supporter assembly (1) and ceding of Taiwan assembly (2) are arranged on the front end of driver's cabin (6), and passage assembly (4) is assemblied on the frame assembly (3) between front axle assy (5) and the rear axle assy (10).
2. combined whole-rod sugarcane cropper as claimed in claim 1 is characterized in that being installed on the front axle assy (5) of frame assembly (3) below, and its left and right sides wheel rim is equipped with hydraulic motor: revolver motor (5-1), right wheel motor (5-8); The propons crossbeam is connected by left crossbeam (5-3) and right crossbeam (5-7) combination, and rear axle assy (10) is connected by the right side half back axle (10-7) and left half back axle (10-1) combination; Front axle assy (5) and rear axle assy (10) all have the feature that can split, can sliding sleeve embed, can transfer width.
3. combined whole-rod sugarcane cropper as claimed in claim 1 is characterized in that: be installed in the ceding of Taiwan assembly (2) of the preceding high frame of frame assembly (3) (3-1), be positioned at the place ahead of driver's cabin (6); Ceding of Taiwan hydraulic motor (2-4) is connected the end face of ceding of Taiwan gear-box (2-7); Preposition oil cylinder (2-3) is housed respectively in the front-end and back-end of ceding of Taiwan assembly (2), rearmounted oil cylinder (2-5) is connected with preceding high frame (3-1) radial type; Ceding of Taiwan assembly (2) has terrain clearance and inclination angle in certain limit adjustable feature arbitrarily.
4. combined whole-rod sugarcane cropper as claimed in claim 1, it is characterized in that: described passage assembly (4), its front end is lower than back low frame (3-6) plane of frame assembly (3), the rear end then exceeds low frame (3-6) plane, back, passage assembly (4) is equipped with gear-box (4-2), and passage hydraulic motor (4-3) is connected gear-box (4-2) and goes up as input power; Passage assembly (4) one ends are provided with rotating pin (4-4), and the other end then is equipped with hoist cylinder (4-5), and passage assembly (4) has the feature that the inclination angle is regulated arbitrarily in certain limit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013101480444A CN103262706A (en) | 2013-04-26 | 2013-04-26 | All-pole combined sugarcane harvester |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013101480444A CN103262706A (en) | 2013-04-26 | 2013-04-26 | All-pole combined sugarcane harvester |
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| CN103262706A true CN103262706A (en) | 2013-08-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2013101480444A Pending CN103262706A (en) | 2013-04-26 | 2013-04-26 | All-pole combined sugarcane harvester |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103733811A (en) * | 2014-01-26 | 2014-04-23 | 程广森 | High-stalk crop harvester |
| CN105165249A (en) * | 2015-06-15 | 2015-12-23 | 柏正球 | Sugarcane harvester with hydraulic power system and harvesting method thereof |
| CN105432232A (en) * | 2015-12-22 | 2016-03-30 | 韦瑞峯 | Efficient whole-rod type sugarcane combine-harvester |
| CN108207309A (en) * | 2018-02-09 | 2018-06-29 | 广西科技大学 | A kind of sugarcane harvesting manages system |
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| US6272819B1 (en) * | 1998-11-17 | 2001-08-14 | Case Corporation | Sugar cane yield monitor |
| CN102550210A (en) * | 2011-12-15 | 2012-07-11 | 南宁五菱桂花车辆有限公司 | Cane harvester |
| CN202565749U (en) * | 2012-05-10 | 2012-12-05 | 广西大学 | Integrated rod type sugarcane combine harvester suitable for hilly ground |
| CN102986369A (en) * | 2012-11-27 | 2013-03-27 | 广西玉柴动力机械有限公司 | All-pole sugarcane harvester travelling by virtue of hydraulic stepless speed change drive of front wheels |
| CN203251646U (en) * | 2013-04-26 | 2013-10-30 | 广西玉柴动力机械有限公司 | Whole-rod type sugarcane combined harvester |
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2013
- 2013-04-26 CN CN2013101480444A patent/CN103262706A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4089396A (en) * | 1975-09-09 | 1978-05-16 | Massey-Ferguson Services N.V. | Clutches |
| US6272819B1 (en) * | 1998-11-17 | 2001-08-14 | Case Corporation | Sugar cane yield monitor |
| CN102550210A (en) * | 2011-12-15 | 2012-07-11 | 南宁五菱桂花车辆有限公司 | Cane harvester |
| CN202565749U (en) * | 2012-05-10 | 2012-12-05 | 广西大学 | Integrated rod type sugarcane combine harvester suitable for hilly ground |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103733811A (en) * | 2014-01-26 | 2014-04-23 | 程广森 | High-stalk crop harvester |
| CN105165249A (en) * | 2015-06-15 | 2015-12-23 | 柏正球 | Sugarcane harvester with hydraulic power system and harvesting method thereof |
| CN105432232A (en) * | 2015-12-22 | 2016-03-30 | 韦瑞峯 | Efficient whole-rod type sugarcane combine-harvester |
| CN108207309A (en) * | 2018-02-09 | 2018-06-29 | 广西科技大学 | A kind of sugarcane harvesting manages system |
| CN108207309B (en) * | 2018-02-09 | 2019-12-31 | 广西科技大学 | Sugarcane harvesting management system |
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Application publication date: 20130828 |