CN103256468B - Lubricant grease filling controlling method and system - Google Patents
Lubricant grease filling controlling method and system Download PDFInfo
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- CN103256468B CN103256468B CN201310177709.4A CN201310177709A CN103256468B CN 103256468 B CN103256468 B CN 103256468B CN 201310177709 A CN201310177709 A CN 201310177709A CN 103256468 B CN103256468 B CN 103256468B
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Abstract
A kind of lubricant grease filling controlling method, comprises step: the accumulation running time of computation paper slag rotating disc; When the accumulation of paper slag rotating disc arrives the first duration running time, control to refuel motor running, inject the operation of grease with the paper feeding slag rotating disc performing the second duration; Judge whether the oil pressure of paper slag rotating disc is set up in the time period of presetting; When oil pressure was set up in the time period of presetting, after described second duration arrives, add oil motor described in control and quit work, complete repairing operation once; And quit work immediately when oil pressure adds oil motor when the time period of presetting does not set up described in control, and report to the police.Present invention also offers lubricant grease filling control system.Utilize the present invention can prevent the oiling of paper slag rotating disc superfluous, and occur feeding back in time when leaking at the grease of annotating.
Description
Technical field
The present invention relates to lubricant grease Adding Way and the system of paper slag rotating disc in papermaking, particularly relate to a kind of controlling method and system of lubricant grease automatic filling.
Background technique
In paper technology, carry out paper kind change painting, switching, when shutting down, need to residue in be coated with step machine pipeline and groove bucket in coating clean, so, produce a large amount of waste water.Include solid matter in waste water, as paper slag etc., need to separate, do the process such as boiler burning.
Paper slag rotating disc is used for the paper slag in waste water to be rotated by equipment to fall into coal measures system, then enters boiler burning.Paper slag rotating disc needs timing to add lubricant grease, to prevent equipment attrition.Traditional adds in the operation of grease injection to paper slag rotating disc, no matter whether paper slag rotating disc puts into operation, the attached single-chip microcomputer of paper slag rotating disc all can perform oil addition action by timer command oiling motor, so may cause and refuels superfluous and cause grease to overflow.In addition, when leaking appears in the oil pipe of paper slag rotating disc, the grease of filling leaks and makes paper slag rotating disc can not sufficient lubrication, cause equipment attrition, and attached single-chip microcomputer can not get feeding back timely.
Summary of the invention
In view of above content, be necessary to provide a kind of lubricant grease filling controlling method, can prevent the oiling of paper slag rotating disc superfluous, and occur feeding back in time when leaking at the grease of annotating.
A kind of lubricant grease filling controlling method, performed by Control Server, comprises step: the accumulation running time of computation paper slag rotating disc; When the accumulation of paper slag rotating disc arrives the first duration running time, control to refuel motor running, inject the operation of grease with the paper feeding slag rotating disc performing the second duration; Judge whether the oil pressure of paper slag rotating disc is set up in the time period of presetting; When oil pressure was set up in the time period of presetting, after described second duration arrives, add oil motor described in control and quit work, complete repairing operation once; And quit work immediately when oil pressure adds oil motor when the time period of presetting does not set up described in control, and report to the police.
A kind of lubricant grease filling control system, comprises the Control Server of communication connection, adds oil motor and paper slag rotating disc.Wherein: described paper slag rotating disc is provided with speed switch and oil pressure switch; Described speed switch sends rate signal when paper slag rotating disc operates to described Control Server, and whether described oil pressure switch sets up oil pressure for the oil pipe of testing paper slag rotating disc in the process of charging-up lubricant oil fat, and testing result is fed back to described Control Server; The rate signal that described Control Server transmits according to speed switch, the accumulation running time of computation paper slag rotating disc, when accumulate running time arrive the first duration time, control adds oil motor and starts paper feeding slag rotating disc and inject grease, and sets up result according to the oil pressure that described oil pressure switch feeds back and judge whether the oil pipe of paper slag rotating disc leaks.
A kind of lubricant grease filling control system, runs in a Control Server.This system comprises: first portion, for the accumulation running time of computation paper slag rotating disc; Second portion, for when the accumulation of paper slag rotating disc arrives the first duration running time, controls to refuel motor running, injects the operation of lubricant grease with the paper feeding slag rotating disc performing the second duration; Part III, for judging whether the oil pressure of paper slag rotating disc is set up in the time period of presetting; Part IV, for when oil pressure was set up in the time period of presetting, after described second duration arrives, adds oil motor and quits work, to complete the operation of a lubricating oil filling fat described in control; And Part V, for quitting work immediately when oil pressure adds oil motor when the time period of presetting does not set up described in control, and report to the police.Compared to prior art, lubricant grease filling controlling method of the present invention and system judge to perform refueling operation according to the accumulated running time of paper slag rotating disc, and judge whether to occur that grease leaks according to oil pressure, prevent the excessive oiling to paper slag rotating disc, and occur being fed back timely when leaking at the grease of annotating.
Accompanying drawing explanation
Fig. 1 is the implementation environment schematic diagram of lubricant grease of the present invention filling controlling method preferred embodiment.
Fig. 2 is the implementing procedure figure of lubricant grease of the present invention filling controlling method preferred embodiment.
Primary component symbol description
| Control Server | 1 |
| Add oil motor | 2 |
| Paper slag rotating disc | 3 |
| Speed switch | 30 |
| Oil pressure switch | 31 |
Following embodiment will further illustrate the present invention in conjunction with above-mentioned accompanying drawing.
Embodiment
Consulting shown in Fig. 1, is the implementation environment schematic diagram of lubricant grease of the present invention filling controlling method preferred embodiment.Lubricant grease filling controlling method of the present invention controls to add oil motor 2 paper feeding slag rotating disc 3 by a Control Server 1 and injects lubricant grease (hereinafter referred to as " grease ").Control Server 1 of the present invention is a kind of DCS(Distribute Control System, collective and distributive type computer controlled system) server, the control point that its I/O interface is corresponding to adding oil motor 2 connects, for exporting DI DO(Digital Input/Digital Output, numeral exports/numeral input) SC sigmal control adds oil motor 2 paper feeding slag rotating disc 3 and injects grease.
Described paper slag rotating disc 3 is provided with speed switch 30 and oil pressure switch 31.Described speed switch 30 sends rate signal when paper slag rotating disc 3 operates to Control Server 1, and whether described oil pressure switch 31 sets up oil pressure for the oil pipe of testing paper slag rotating disc 3, and testing result is fed back to Control Server 1.
The rate signal that Control Server 1 transmits according to speed switch 30, utilizes the accumulation running time of timer (not shown) the computation paper slag rotating disc 3 in this Control Server 1.In the present embodiment, when Control Server 1 receives the rate signal of speed switch 30 transmission, timer starts accumulative timing, until when Control Server 1 can not receive the rate signal of speed switch 30 transmission, timer stops timing.When accumulating running time and arriving the first duration, control to add oil motor 2 and start paper feeding slag rotating disc 3 and inject grease.In addition, Control Server 1 according to the oil pressure that described oil pressure switch 31 feeds back set up result judge the oil pipe of paper slag rotating disc 3 whether exist leakage may.
Consulting shown in Fig. 2, is the implementing procedure figure of lubricant grease of the present invention filling controlling method preferred embodiment.
First, in step S10, Control Server 1 judges whether the rate signal that the speed switch 30 receiving paper slag rotating disc 3 sends.If do not receive the rate signal that speed switch 30 sends, then repeat this step S10.
If receive the rate signal that speed switch 30 sends, then in step S11, Control Server 1 utilizes the accumulated running time of its timer computation paper slag rotating disc 3.
A memory device can be comprised in Control Server 1, for the accumulated running time during running of registration paper slag rotating disc 3 last time, and upper once operate time accumulated running time basis on, continue the accumulated running time that computation paper slag rotating disc 3 is current, until the speed switch 30 not receiving paper slag rotating disc 3 send rate signal time, stop the calculating of accumulated running time.
Step S12, while calculating accumulated running time, Control Server 1 judges whether this accumulated running time arrives the first duration.Described first duration be annotate each time prearranging quatity grease after the service cycle of paper slag rotating disc 3.In this preferred embodiment, described first duration is 50 hours.If accumulated running time does not arrive the first duration, then repeat above-mentioned step S10 and S11.
If accumulated running time reaches the first duration, then in step S13, Control Server 1 controls to add oil motor 2 and operates, and injects the operation of grease with the paper feeding slag rotating disc 3 performing the second duration.Described second duration for paper slag rotating disc 3 annotate prearranging quatity grease needed for duration.In this preferred embodiment, described second duration is 50 seconds.
Step S14, Control Server 1 judges whether the oil pressure of paper slag rotating disc 3 is set up in the time period of presetting.The described default time period be from paper feeding slag rotating disc 3 inject the time period that grease to the oil pressure of paper slag rotating disc 3 reaches predetermined value.In this preferred embodiment, the described default time period is 20 seconds.
In this preferred embodiment, according to the feedback of the oil pressure switch 31 of paper slag rotating disc 3, Control Server 1 judges whether the oil pressure of paper slag rotating disc 3 is set up.The oil pressure switch 31 of paper slag rotating disc 3 responds to oil pressure when paper slag rotating disc 3 starts to be injected into grease at the Check point of paper slag rotating disc 3.Usually, if the oil pipe of paper slag rotating disc 3 does not leak, then the time period of presetting, as oil pressure switch 31 in 20 seconds can sense oil pressure.Otherwise the oil pipe as paper slag rotating disc 3 has leakage, then oil pressure switch 31 cannot sense oil pressure in 20 seconds.
If oil pressure was set up in the time period of presetting, then step S15, after described second duration arrives, Control Server 1 controls to add oil motor 2 and quits work, and now, completes repairing operation once.
If the time period that oil pressure is being preset does not set up, then step S16, Control Server 1 controls to add oil motor 2 and quits work immediately, and reports to the police.
Finally it should be noted that, above embodiment is only in order to illustrate technological scheme of the present invention and unrestricted, although with reference to preferred embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that, can modify to technological scheme of the present invention or equivalent replacement, and not depart from the spirit and scope of technical solution of the present invention.
Claims (11)
1. a lubricant grease filling controlling method, be applied to a Control Server, it is characterized in that, the method comprising the steps of:
Continue the accumulation running time that superposition accumulation computation paper slag rotating disc operates at every turn;
When the accumulation of paper slag rotating disc arrives the first duration running time, control to refuel motor running, inject the operation of lubricant grease with the paper feeding slag rotating disc performing the second duration;
Judge whether the oil pressure of paper slag rotating disc is set up in the time period of presetting;
When oil pressure was set up in the time period of presetting, after described second duration arrives, add oil motor described in control and quit work, to complete the operation of a lubricating oil filling fat; And
Quit work immediately when oil pressure adds oil motor when the time period of presetting does not set up described in control, and report to the police.
2. lubricant grease filling controlling method as claimed in claim 1, it is characterized in that, described paper slag rotating disc comprises a speed switch, for when paper slag rotating disc rotates, transmission speed signal gives described Control Server, and described Control Server is according to the accumulation running time of this rate signal computation paper slag rotating disc.
3. lubricant grease filling controlling method as claimed in claim 1, is characterized in that, described first duration be annotate each time prearranging quatity lubricant grease after the service cycle of paper slag rotating disc.
4. lubricant grease filling controlling method as claimed in claim 3, it is characterized in that, described first duration is 50 hours.
5. lubricant grease filling controlling method as claimed in claim 1, is characterized in that, described second duration refers to the duration needed for the lubricant grease of paper slag rotating disc filling prearranging quatity.
6. lubricant grease filling controlling method as claimed in claim 5, it is characterized in that, described second duration is 50 seconds.
7. lubricant grease filling controlling method as claimed in claim 1, is characterized in that, the described default time period is the time period from starting the oil pressure of paper feeding slag rotating disc injection lubricant grease to paper slag rotating disc and reach predetermined value.
8. lubricant grease filling controlling method as claimed in claim 7, it is characterized in that, the described default time period is 20 seconds.
9. lubricant grease filling controlling method as claimed in claim 1, it is characterized in that, described paper slag rotating disc comprises an oil pressure switch, for the Check point induction oil pressure when paper slag rotating disc starts to be injected into grease at paper slag rotating disc, and send testing result to described Control Server.
10. lubricant grease filling a control system, it is characterized in that, this system comprise communication connect Control Server, add oil motor and paper slag rotating disc, wherein:
Described paper slag rotating disc is provided with speed switch and oil pressure switch;
Described speed switch sends rate signal when paper slag rotating disc operates to described Control Server, and whether described oil pressure switch sets up oil pressure for the oil pipe of testing paper slag rotating disc in the process of charging-up lubricant oil fat, and testing result is fed back to described Control Server;
The rate signal that described Control Server transmits according to speed switch, continue the accumulation running time that superposition accumulation computation paper slag rotating disc operates at every turn, when accumulate running time arrive the first duration time, control adds oil motor and starts paper feeding slag rotating disc and inject grease, and sets up result according to the oil pressure that described oil pressure switch feeds back and judge whether the oil pipe of paper slag rotating disc leaks.
11. 1 kinds of lubricant grease filling control system, run in a Control Server, it is characterized in that, this system comprises:
First portion, for the accumulation running time that lasting superposition accumulation computation paper slag rotating disc operates at every turn;
Second portion, for when the accumulation of paper slag rotating disc arrives the first duration running time, controls to refuel motor running, injects the operation of lubricant grease with the paper feeding slag rotating disc performing the second duration;
Part III, for judging whether the oil pressure of paper slag rotating disc is set up in the time period of presetting;
Part IV, for when oil pressure was set up in the time period of presetting, after described second duration arrives, adds oil motor and quits work, to complete the operation of a lubricating oil filling fat described in control; And
Part V, for quitting work immediately when oil pressure adds oil motor when the time period of presetting does not set up described in control, and reports to the police.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310177709.4A CN103256468B (en) | 2013-05-14 | 2013-05-14 | Lubricant grease filling controlling method and system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310177709.4A CN103256468B (en) | 2013-05-14 | 2013-05-14 | Lubricant grease filling controlling method and system |
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| Publication Number | Publication Date |
|---|---|
| CN103256468A CN103256468A (en) | 2013-08-21 |
| CN103256468B true CN103256468B (en) | 2015-09-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310177709.4A Active CN103256468B (en) | 2013-05-14 | 2013-05-14 | Lubricant grease filling controlling method and system |
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| CN (1) | CN103256468B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109027653A (en) * | 2018-10-30 | 2018-12-18 | 郑州奥特科技有限公司 | Lubrication control method and device based on circle number control |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59120554A (en) * | 1982-12-27 | 1984-07-12 | Shin Meiwa Ind Co Ltd | Automatic grease feed device for machine with dump mechanism |
| CN2245226Y (en) * | 1994-05-27 | 1997-01-15 | 蔡茂林 | Microcomputer control device for lubricating oil feeder |
| CN2351655Y (en) * | 1998-11-27 | 1999-12-01 | 蔡茂林 | Micro-computer controller for lubricating oil feeding machine |
| JP2002154779A (en) * | 2000-11-22 | 2002-05-28 | Mitsubishi Electric Corp | Passenger conveyor device |
| JP2002241074A (en) * | 2001-02-14 | 2002-08-28 | Mitsubishi Electric Corp | Automatic lubrication device for man conveyor |
| CN2639666Y (en) * | 2003-07-19 | 2004-09-08 | 苏子良 | Automatic intermittent oil lubricator |
| CN101650245B (en) * | 2009-08-25 | 2011-08-10 | 北京第二机床厂有限公司 | Method for detecting lubricating terminal of intermittent guide rail and lubricating device using same |
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| CN103256468A (en) | 2013-08-21 |
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