Feeding stuff cuber selfoiling system
Technical field
This utility model relates to Feed Manufacturing processing technique field, is specifically related to a kind of granulator selfoiling system。
Background technology
When working due to feeding stuff cuber, main shaft bearing and eccentric shaft bearing are added a grease by general requirement per hour, and whether its lubricating status well directly affects being smoothed out of granulator production, also directly affects the quality of granulator。Bearing just can be lubricated when constantly there being lubricant grease to enter, and to granulator section roller-way bearing lubrication, developed country requires, at interval of 20 minutes, main shaft bearing and eccentric shaft bearing are added a grease in the world, and each grease-added time is 20 seconds。The commonly used hand oiling of current China or manual operation electric oil charging; often result in and refuel bearing oil starvation not in time; shorten bearing service life; often causing granulator disorderly closedown in advance, increase maintenance cost, volume read-out does not have quantity; cause waste; affect production efficiency, therefore, how automatically, regularly, quantitatively distribute oily and important to the machine spindle bearings such as granulator and eccentric shaft bearing。
Lubricating system of the prior art allotter in adverse circumstances residing for granulator is susceptible to blocking。One oil outlet blocking, may result in whole system and is failure to actuate, it is necessary to get rid of plugging fault at once, system just can be made again to operate。Need to being dismantled by whole allotter when getting rid of plugging fault, maintenance process is loaded down with trivial details。It addition, existing allotter it cannot be guaranteed that each oil site to fat amount, the oil site oils and fats often having is too much, and some oil site oils and fatss are very few, severely impacted the work of the such main frame of working continuously of granulator。
For, in prior art, there is the oiling defect that difficulty is big, security risk is high, oils and fats easily pollutes manually to the mode of fat;And automatically concentrate now to the mode of fat owing to each point must give fat simultaneously, therefore cannot adapt to respectively to fat point oil supply cycle and the lazy condition that differs to the requirement of fat amount。How to research and develop a kind of feeding stuff cuber selfoiling system, be the technical problems to be solved in the utility model。
Utility model content
For the technical problem existed in prior art, the purpose of this utility model is in that to provide a kind of feeding stuff cuber selfoiling system。
The technical scheme that this utility model is taked is:
Feeding stuff cuber selfoiling system; including oil syringe, grease distributor, touch screen, PLC, electromagnetic valve, travel switch; described oil syringe is connected by grease distributor and oil drum; described touch screen is connected by connection with PLC; described PLC includes I/O input/output module; the I/O input/output module of PLC is connected with travel switch, electromagnetic valve, granulator respectively, and described oil syringe is controlled by electromagnetic valve。
Further, the run signal of described feeding stuff cuber sends PLC to by the I/O input/output module of PLC。
Further, described travel switch sends oil level signal to PLC, PLC by the I/O input/output module of PLC and calculates injection flow according to oil level signal, reaches the injection flow arranged, and PLC exports stop signal to electromagnetic valve。
Further, it is additionally provided with relay between I/O input/output module and the electromagnetic valve of described PLC。
Further, described touch screen, PLC and electromagnetic valve are all connected with power supply。
Further, described touch screen display granulator runs time, refueling time and injection flow。
Further, described grease distributor includes oil-feed house steward and at least two goes out oil inlet pipe, oil-feed house steward connects with going out oil inlet pipe by changing chamber, described conversion chamber is made up of spherical cavity and elongated hole, the nose end of elongated hole is connected oil inlet pipe, frontal arc plate and backarc plate top be respectively respectively arranged with rotary control valve by frontal arc plate and backarc plate, is provided with evacuated tube in the bottom of spherical cavity, being provided with compressed air cell in evacuated tube, compressed air cell connects with extraneous compressed air source。
Further, the frontal arc plate of described grease distributor and the outward flange of backarc plate are coated with sealing ring, and the aperture ratio of described elongated hole goes out the aperture width of oil inlet pipe。
The beneficial effects of the utility model are:
Feeding stuff cuber selfoiling system of the present utility model, travel switch outputs signal to PLC, PLC and calculates injection flow, reaches the injection flow arranged, and PLC outputs signal to electromagnetic valve, it is achieved refuel at regular time and quantity, does not result in waste。Display showing, granulator runs time, refueling time, volume read-out, detection granulator operation time; the operation time according to granulator main frame refuels; control granulator to add once for every 4 hours; reduce artificial; easy to use, improve oiling circumstance, the suitability is strong; fault rate is extremely low and has very strong motility, is particularly suited for field working conditions condition difference and the more comparatively dense of equipment filling-up area and requires situation about differing to the fat cycle with to fat amount。
The oil-feed house steward of the grease distributor in this utility model connects with going out oil inlet pipe by changing chamber, the nose end of elongated hole connects oil inlet pipe respectively by frontal arc plate and backarc plate, need to open forward and backward arc plate by rotary control valve by oiling, thus oil-feed house steward is connected with going out oil inlet pipe, it is easy to control filling conduit, if there being a road to go out oil inlet pipe when there is blocking, other go out oil inlet pipe and can work on, the suitability is strong;The spherical cavity injection flow in conversion chamber is big, and the synergism of elongated hole, can improve the oil pressure oil inlet pipe place, it is to avoid blocking, decreases the labor intensity of labor cleaning, improves to the safety of fat operation。
It is connected to compressed air cell by evacuated tube in the bottom of spherical cavity, compressed air cell connects with extraneous compressed air source, simple in construction, spherical cavity, oil-feed house steward and the excess oil gone out in oil inlet pipe can be entered excess oil holding vessel easily, realize the emptying of trapped fuel in pipe during switching, decrease the operation sequence of workman, labor intensity is made to reduce, work efficiency improves, avoid the waste of excess oil in pipe during oil pipe switching, ensureing the stability that the parts of product work when daily operating, making transmission more smooth and easy, thus improving the life-span of product。
Accompanying drawing explanation
Fig. 1 is Control system architecture schematic diagram of the present utility model;
Fig. 2 is the structural representation of grease distributor in this utility model;
Wherein, 1, oil inlet pipe is gone out;2, oil-feed house steward;3, elongated hole;4, spherical cavity;5, backarc plate;6, frontal arc plate;7, evacuated tube;8, compressed air cell;9, compressed air source。
Detailed description of the invention
As shown in Figure 1, feeding stuff cuber selfoiling system, including oil syringe, grease distributor, touch screen, PLC, electromagnetic valve and travel switch, described oil syringe is connected by grease distributor and oil drum, described touch screen display granulator runs the time, refueling time and injection flow, touch screen is connected by connection with PLC, described PLC includes I/O input/output module, the I/O input/output module of PLC is connected with travel switch and electromagnetic valve respectively, it is additionally provided with relay between I/O input/output module and the electromagnetic valve of PLC, described oil syringe is controlled by electromagnetic valve, when granulator runs, the I/O input/output module of PLC detects the run signal of granulator, PLC calculates the operation time of granulator, travel switch detection volume read-out, described travel switch outputs signal to PLC, PLC calculates injection flow, reach the injection flow arranged, PLC outputs signal to electromagnetic valve, touch screen, PLC and electromagnetic valve are all connected with power supply。
Carrying out practically process is: when granulator runs, the I/O input/output module of PLC detects the run signal of granulator, PLC calculates the operation time of granulator, PLC calculates the operation time of granulator, refueling time and volume read-out are set at touch screen, after granulator runs to the setting time, PLC outputs signal to electromagnetic valve, electromagnetic valve runs, oil primer, grease distributor brings into operation, signal is exported by travel switch, input signal is to PLC, PLC calculates oiling quantity, reach the injection flow arranged, PLC exports stop signal, closed electromagnetic valve, oiling is complete。Realize refueling at regular time and quantity; do not result in waste; the operation time according to granulator main frame refuels; control granulator to add once for every 4 hours, reduce artificial, easy to use; improve oiling circumstance; the suitability is strong, and fault rate is extremely low and has very strong motility, is particularly suited for field working conditions condition difference and the more comparatively dense of equipment filling-up area and to the fat cycle with require situation about differing to fat amount。
As shown in Figure 2, grease distributor includes oil-feed house steward 2 and at least two goes out oil inlet pipe 1, oil-feed house steward 2 connects with going out oil inlet pipe 1 by changing chamber, described conversion chamber is made up of spherical cavity 4 and elongated hole 3, the nose end of elongated hole 3 connects oil inlet pipe 1 respectively by frontal arc plate 6 and backarc plate 5, frontal arc plate 6 and backarc plate 5 top are respectively arranged with rotary control valve, before can being opened by rotary control valve by oiling needs, backarc plate 5, thus oil-feed house steward 2 is connected with going out oil inlet pipe 1, it is easy to control filling conduit, if have a road to go out oil inlet pipe 1 generation blocking, other go out oil inlet pipe 1 and can work on, the suitability is strong;Spherical cavity 4 injection flow in conversion chamber is big, and the synergism of elongated hole 3, and the aperture ratio of elongated hole 3 goes out the aperture width of oil inlet pipe 1, can improve the oil pressure oil inlet pipe 1 place, it is to avoid blocking, decreases the labor intensity of labor cleaning, improves to the safety of fat operation。The frontal arc plate 6 of grease distributor and the outward flange of backarc plate 5 are coated with sealing ring, when not using this to go out oil inlet pipe 1, and good sealing effect。
In the bottom of spherical cavity 4, evacuated tube 7 is installed, evacuated tube 7 is provided with compressed air cell 8, compressed air cell 8 connects with extraneous compressed air source 9, simple in construction, spherical cavity 4, oil-feed house steward 2 and the excess oil gone out in oil inlet pipe 1 can be entered excess oil holding vessel easily, realize the emptying of trapped fuel in pipe during switching, decrease the operation sequence of workman, labor intensity is made to reduce, work efficiency improves, it is to avoid the waste of excess oil in pipe during oil pipe switching, it is ensured that stability that the parts of product work when daily operating, make transmission more smooth and easy, thus improving the life-span of product。
The above is not to restriction of the present utility model; it is noted that, for those skilled in the art; under the premise without departing from this utility model essential scope; can also making some changes, remodeling, interpolation or replacement, these improvements and modifications also should be regarded as protection domain of the present utility model。