CN103256468A - Method and system for controlling filling of lubricating grease - Google Patents
Method and system for controlling filling of lubricating grease Download PDFInfo
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- CN103256468A CN103256468A CN2013101777094A CN201310177709A CN103256468A CN 103256468 A CN103256468 A CN 103256468A CN 2013101777094 A CN2013101777094 A CN 2013101777094A CN 201310177709 A CN201310177709 A CN 201310177709A CN 103256468 A CN103256468 A CN 103256468A
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- rotating disc
- slag rotating
- filling
- paper
- oil pressure
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Abstract
A method for controlling filling of lubricating grease comprises the steps: calculating accumulated operating time of a paper residue rotating disc device, when the accumulated operating time of the paper residue rotating disc device reaches a first time length, controlling a filling motor to operate so as to carry out operation of filling the grease into the paper residue rotating disc device within a second time length, judging whether the grease pressure of the paper residue rotating disc device is built within a preset time period or not, controlling the filling motor to stop operation to finish a primary grease supplying operation when the grease pressure is built within the preset time period and after the second time length is reached, controlling the filling motor to immediately stop the operation when the grease pressure is not built within the preset time period, and giving an alarm. The invention further provides a system for controlling the filling of the lubricating grease. By means of the method and the system for controlling the filling of the lubricating grease, excess grease filling for the paper residue rotating disc device can be avoided, and feedback can be timely given when the filled grease leaks.
Description
Technical field
The lubricant grease that the present invention relates to paper slag rotating disc in the papermaking adds method and system, relates in particular to a kind of lubricant grease controlling method and the system of filling automatically.
Background technique
In paper technology, carry out the paper kind and change and be coated with, switch, when shutting down, need clean residuing in the pipeline that is coated with the step machine and the coating in the groove bucket, so, produce a large amount of waste water.Include solid matter in the waste water, as paper slag etc., need separate, do processing such as boiler burning.
Paper slag rotating disc is used for the paper slag of waste water is fallen into the coal measures system by the equipment rotation, enters boiler burning then.Paper slag rotating disc need regularly add lubricant grease, to prevent equipment attrition.In traditional operation to paper slag rotating disc filling grease, no matter whether paper slag rotating disc puts into operation, the attached single-chip microcomputer of paper slag rotating disc all can timer command refuels motor and carries out the oil addition action, so may cause to refuel superfluous and cause grease to overflow.In addition, when leaking appearred in the oil pipe of paper slag rotating disc, the grease of filling leaked and makes the paper slag rotating disc can not sufficient lubrication, cause equipment attrition, and attached single-chip microcomputer can not get feeding back timely.
Summary of the invention
In view of above content, be necessary to provide a kind of lubricant grease filling controlling method, can prevent the oiling surplus to paper slag rotating disc, and when leaking appears in the grease of filling, in time feed back.
A kind of lubricant grease filling controlling method, performed by Control Server, comprise step: the accumulation running time of computation paper slag rotating disc; When the accumulation of paper slag rotating disc arrived first duration running time, motor running was refueled in control, the operation of injecting grease with the paper feeding slag rotating disc of carrying out second duration; Judge whether the oil pressure of paper slag rotating disc is set up in the default time period; When oil pressure was set up in the default time period, after described second duration arrives, control the described oil motor that adds and quit work, finished repairing operation once; And the described oil motor that adds of control quits work immediately when oil pressure was not set up in the default time period, and report to the police.
A kind of lubricant grease filling control system comprises Control Server that communication connects, adds oil motor and paper slag rotating disc.Wherein: described paper slag rotating disc is equipped with speed switch and oil pressure switch; Described speed switch sends rate signal to described Control Server when paper slag rotating disc turns round, reach described oil pressure switch and in the process of filling lubricant grease, whether set up oil pressure for detection of the oil pipe of paper slag rotating disc, and testing result is fed back to described Control Server; The rate signal that described Control Server transmits according to speed switch, the accumulation running time of computation paper slag rotating disc, when accumulation arrives first duration running time, whether control adds oil motor and begins paper feeding slag rotating disc and inject grease, and set up the oil pipe that the result judges paper slag rotating disc according to the oil pressure of described oil pressure switch feedback and leak.
A kind of lubricant grease filling control system runs in the Control Server.This system comprises: first portion, for the accumulation running time of computation paper slag rotating disc; Second portion is used for when the accumulation of paper slag rotating disc arrives first duration running time, and motor running is refueled in control, with the operation of the paper feeding slag rotating disc injection lubricant grease of carrying out second duration; Third part is used for judging whether the oil pressure of paper slag rotating disc is set up in the default time period; The 4th part is used for after described second duration arrives, controlling the described oil motor that adds and quitting work, to finish the operation of a lubricating oil filling fat when oil pressure was set up in the default time period; And the 5th part, be used for when oil pressure was not set up in the default time period, controlling the described oil motor that adds and quit work immediately, and report to the police.Compared to prior art, the execution refueling operation is judged according to the accumulated running time of paper slag rotating disc by lubricant grease filling controlling method of the present invention and system, and judge whether to occur grease according to oil pressure and leak, prevented the excessive oiling to paper slag rotating disc, and when leaking appears in the grease of filling, fed back timely.
Description of drawings
Fig. 1 is the enforcement environment schematic representation of lubricant grease filling controlling method of the present invention preferred embodiment.
Fig. 2 is the implementing procedure figure of lubricant grease filling controlling method of the present invention preferred embodiment.
The primary component symbol description
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Following embodiment will further specify the present invention in conjunction with above-mentioned accompanying drawing.
Embodiment
Consulting shown in Figure 1ly, is the enforcement environment schematic representation of lubricant grease of the present invention filling controlling method preferred embodiment.Lubricant grease of the present invention filling controlling method adds oil motor 2 paper feeding slag rotating discs 3 by 1 control of a Control Server and injects lubricant greases (below, be called for short " grease ").Control Server 1 of the present invention is a kind of DCS(Distribute Control System, the collective and distributive type computer controlled system) server, its IO interface with add oil motor 2 corresponding control points and be connected, being used for output DI DO(Digital Input/Digital Output, numeral output/numeral input) SC sigmal control adds oil motor 2 paper feeding slag rotating discs 3 and injects greases.
Described paper slag rotating disc 3 is equipped with speed switch 30 and oil pressure switch 31.Described speed switch 30 sends rate signal to Control Server 1 when 3 runnings of paper slag rotating disc, reach described oil pressure switch 31 and whether set up oil pressure for detection of the oil pipe of paper slag rotating disc 3, and testing result is fed back to Control Server 1.
Consulting shown in Figure 2ly, is the implementing procedure figure of lubricant grease of the present invention filling controlling method preferred embodiment.
At first, in step S10, Control Server 1 judges whether to receive the rate signal that the speed switch 30 of paper slag rotating disc 3 sends.If do not receive the rate signal that speed switch 30 sends, then repeat this step S10.
If receive the rate signal that speed switch 30 sends, then in step S11, Control Server 1 utilizes the accumulated running time of its timer computation paper slag rotating disc 3.
Can comprise a memory device in the Control Server 1, accumulated running time when being used for registration paper slag rotating disc 3 last runnings, and on the basis of last accumulated running time when once turning round, continue the current accumulated running time of computation paper slag rotating disc 3, when rate signal that the speed switch 30 that does not receive paper slag rotating disc 3 sends, stop the calculating of accumulated running time.
Step S12, when calculating accumulated running time, Control Server 1 judges whether this accumulated running time arrives first duration.Described first duration for the grease of the prearranging quatity of annotating each time after the service cycle of paper slag rotating disc 3.In this preferred embodiment, described first duration is 50 hours.If accumulated running time does not arrive first duration, then repeat above-mentioned step S10 and S11.
If accumulated running time arrived first duration, then in step S13, Control Server 1 control adds oil motor 2 runnings, the operation of injecting greases with the paper feeding slag rotating disc 3 of carrying out second duration.Described second duration is the required duration of grease of paper slag rotating disc 3 filling prearranging quatitys.In this preferred embodiment, described second duration is 50 seconds.
Step S14, Control Server 1 judge whether the oil pressure of paper slag rotating disc 3 is set up in the default time period.The described default time period is to inject grease reaches predetermined value to the oil pressure of paper slag rotating disc 3 time period from beginning paper feeding slag rotating disc 3.In this preferred embodiment, the described default time period is 20 seconds.
In this preferred embodiment, Control Server 1 judges according to the feedback of the oil pressure switch 31 of paper slag rotating disc 3 whether the oil pressure of paper slag rotating disc 3 is set up.The oil pressure switch 31 of paper slag rotating disc 3 Check point at paper slag rotating disc 3 when paper slag rotating disc 3 begins to be injected into grease is responded to oil pressure.Usually, if the oil pipe of paper slag rotating disc 3 does not leak, Yu She time period then, can sense oil pressure as oil pressure switch 31 in 20 seconds.Otherwise, as the oil pipe of paper slag rotating disc 3 leakage is arranged, then oil pressure switch 31 can't be sensed oil pressure in 20 seconds.
If oil pressure was set up in the default time period, step S15 then, after described second duration arrived, Control Server 1 control added oil motor 2 and quits work, and at this moment, has finished repairing operation once.
If oil pressure was not set up in the default time period, step S16 then, Control Server 1 control adds oil motor 2 and quits work immediately, and reports to the police.
It should be noted that at last, above embodiment is only unrestricted in order to technological scheme of the present invention to be described, although with reference to preferred embodiment the present invention is had been described in detail, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement technological scheme of the present invention, and not break away from the spirit and scope of technical solution of the present invention.
Claims (11)
1. a lubricant grease filling controlling method is applied to a Control Server, it is characterized in that the method comprising the steps of:
The accumulation running time of computation paper slag rotating disc;
When the accumulation of paper slag rotating disc arrived first duration running time, motor running was refueled in control, the operation of injecting lubricant grease with the paper feeding slag rotating disc of carrying out second duration;
Judge whether the oil pressure of paper slag rotating disc is set up in the default time period;
When oil pressure was set up in the default time period, after described second duration arrives, control the described oil motor that adds and quit work, to finish the operation of a lubricating oil filling fat; And
The described oil motor that adds of control does not quit work immediately when oil pressure was set up in the default time period, and reports to the police.
2. lubricant grease as claimed in claim 1 filling controlling method, it is characterized in that, described paper slag rotating disc comprises a speed switch, be used for when paper slag rotating disc rotates, the transmission speed signal is given described Control Server, and described Control Server is according to the accumulation running time of this rate signal computation paper slag rotating disc.
3. lubricant grease as claimed in claim 1 filling controlling method is characterized in that, described first duration for the lubricant grease of the prearranging quatity of annotating each time after the service cycle of paper slag rotating disc.
4. lubricant grease filling controlling method as claimed in claim 3 is characterized in that described first duration is 50 hours.
5. lubricant grease filling controlling method as claimed in claim 1 is characterized in that described second duration refers to the required duration of lubricant grease into paper slag rotating disc filling prearranging quatity.
6. lubricant grease filling controlling method as claimed in claim 5 is characterized in that described second duration is 50 seconds.
7. lubricant grease filling controlling method as claimed in claim 1 is characterized in that, the described default time period is to inject lubricant grease reaches predetermined value to the oil pressure of paper slag rotating disc time period from beginning paper feeding slag rotating disc.
8. lubricant grease filling controlling method as claimed in claim 7 is characterized in that the described default time period is 20 seconds.
9. lubricant grease as claimed in claim 1 filling controlling method, it is characterized in that, described paper slag rotating disc comprises an oil pressure switch, respond to oil pressure for the Check point at paper slag rotating disc when paper slag rotating disc begins to be injected into grease, and send testing result to described Control Server.
10. lubricant grease filling control system is characterized in that, this system comprises Control Server that communication connects, adds oil motor and paper slag rotating disc, wherein:
Described paper slag rotating disc is equipped with speed switch and oil pressure switch;
Described speed switch sends rate signal to described Control Server when paper slag rotating disc turns round, reach described oil pressure switch and in the process of filling lubricant grease, whether set up oil pressure for detection of the oil pipe of paper slag rotating disc, and testing result is fed back to described Control Server;
The rate signal that described Control Server transmits according to speed switch, the accumulation running time of computation paper slag rotating disc, when accumulation arrives first duration running time, whether control adds oil motor and begins paper feeding slag rotating disc and inject grease, and set up the oil pipe that the result judges paper slag rotating disc according to the oil pressure of described oil pressure switch feedback and leak.
11. a lubricant grease filling control system runs in the Control Server, it is characterized in that this system comprises:
First portion is for the accumulation running time of computation paper slag rotating disc;
Second portion is used for when the accumulation of paper slag rotating disc arrives first duration running time, and motor running is refueled in control, with the operation of the paper feeding slag rotating disc injection lubricant grease of carrying out second duration;
Third part is used for judging whether the oil pressure of paper slag rotating disc is set up in the default time period;
The 4th part is used for after described second duration arrives, controlling the described oil motor that adds and quitting work, to finish the operation of a lubricating oil filling fat when oil pressure was set up in the default time period; And
The 5th part is used for controlling the described oil motor that adds when oil pressure was not set up in the default time period and quits work immediately, and reports to the police.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310177709.4A CN103256468B (en) | 2013-05-14 | 2013-05-14 | Lubricant grease filling controlling method and system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310177709.4A CN103256468B (en) | 2013-05-14 | 2013-05-14 | Lubricant grease filling controlling method and system |
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| Publication Number | Publication Date |
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| CN103256468A true CN103256468A (en) | 2013-08-21 |
| CN103256468B CN103256468B (en) | 2015-09-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310177709.4A Active CN103256468B (en) | 2013-05-14 | 2013-05-14 | Lubricant grease filling controlling method and system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109027653A (en) * | 2018-10-30 | 2018-12-18 | 郑州奥特科技有限公司 | Lubrication control method and device based on circle number control |
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| JPS59120554A (en) * | 1982-12-27 | 1984-07-12 | Shin Meiwa Ind Co Ltd | Automatic grease feed device for machine with dump mechanism |
| CN2245226Y (en) * | 1994-05-27 | 1997-01-15 | 蔡茂林 | Microcomputer control device for lubricating oil feeder |
| CN2351655Y (en) * | 1998-11-27 | 1999-12-01 | 蔡茂林 | Micro-computer controller for lubricating oil feeding machine |
| JP2002154779A (en) * | 2000-11-22 | 2002-05-28 | Mitsubishi Electric Corp | Passenger conveyor device |
| JP2002241074A (en) * | 2001-02-14 | 2002-08-28 | Mitsubishi Electric Corp | Automatic lubrication device for man conveyor |
| CN2639666Y (en) * | 2003-07-19 | 2004-09-08 | 苏子良 | Automatic intermittent oil lubricator |
| CN101650245A (en) * | 2009-08-25 | 2010-02-17 | 北京第二机床厂有限公司 | Method for detecting lubricating terminal of intermittent guide rail and lubricating device using same |
-
2013
- 2013-05-14 CN CN201310177709.4A patent/CN103256468B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59120554A (en) * | 1982-12-27 | 1984-07-12 | Shin Meiwa Ind Co Ltd | Automatic grease feed device for machine with dump mechanism |
| CN2245226Y (en) * | 1994-05-27 | 1997-01-15 | 蔡茂林 | Microcomputer control device for lubricating oil feeder |
| CN2351655Y (en) * | 1998-11-27 | 1999-12-01 | 蔡茂林 | Micro-computer controller for lubricating oil feeding machine |
| JP2002154779A (en) * | 2000-11-22 | 2002-05-28 | Mitsubishi Electric Corp | Passenger conveyor device |
| JP2002241074A (en) * | 2001-02-14 | 2002-08-28 | Mitsubishi Electric Corp | Automatic lubrication device for man conveyor |
| CN2639666Y (en) * | 2003-07-19 | 2004-09-08 | 苏子良 | Automatic intermittent oil lubricator |
| CN101650245A (en) * | 2009-08-25 | 2010-02-17 | 北京第二机床厂有限公司 | Method for detecting lubricating terminal of intermittent guide rail and lubricating device using same |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109027653A (en) * | 2018-10-30 | 2018-12-18 | 郑州奥特科技有限公司 | Lubrication control method and device based on circle number control |
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| CN103256468B (en) | 2015-09-30 |
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