Summary of the invention
Object of the present invention, be to provide a kind for the treatment of process forming compound surface, utilize the fixed position of the processing machine of workpiece configurations, the conducting position of electrode in anodizing process is provided, to utilize anode processing technique in the oxide film of the surface of metal works acquisition different color.
In order to above-mentioned purpose, according to the solution of the present invention, a kind for the treatment of process forming compound surface is provided, comprises the following steps:
There is provided a workpiece, this workpiece is the metal shell containing aluminium, and it comprises an outside surface and an internal surface;
Machining process is carried out to this workpiece;
Form a fixed part in the internal surface of this workpiece;
Form at least one electrodes conduct hole in this fixed part;
First time anodizing is carried out to this workpiece, electrode pin is contacted with the position that this fixed part removes oxide film, to form the oxide film of tool first color at this workpiece surface;
Remove the partial oxide film of this fixed part;
Remove the oxide film of the part of this outer surface of workpiece;
Second time anodizing is carried out to this workpiece, electrode pin is contacted with the position that this fixed part removes oxide film, form the oxide film of tool second color with the position of removing oxide film at this outer surface of workpiece; And remove this fixed part.
The present invention has following beneficial effect: the present invention can utilize the fixed part being positioned at work piece inner surface, provides the conducting position of electrode in anodizing process.This process can guarantee the energising effect of second time anodizing, does not need the internal surface of worn workpiece, and process velocity is very fast, the anxiety that workpiece does not damage.After excision fixed part, the outward appearance of workpiece is not impacted.
In order to technology, method and effect that the present invention takes for reaching set object further can be understood, refer to following detailed description for the present invention, graphic, believe object of the present invention, feature and feature, when being goed deep into thus and concrete understanding, but institute's accompanying drawings and annex be only provide with reference to and illustrate use, be not used for being limited the present invention.
Embodiment
Please refer to Fig. 1, is the schema of the treatment process of formation compound surface of the present invention.First, as step S21, provide workpiece, workpiece can be the metal shell containing aluminium, as aluminum or aluminum alloy, to be applicable to anode processing technique.
Such as, for making workpiece tool external form in need, the casing of electronic product, as shown in step S22, machining process is carried out to this workpiece.Machining process herein can comprise various work program, and more common precision sizing is treated to the processing treatment that computer numerical controls (Computer Numerical Control, CNC).After utilizing the internal memory of programmed instruction input digital control system of Numerical Control, calculate via computer compiling, by displacement control system, information is reached driving mechanism with the stroke of CD-ROM drive motor, carry out the part designed by machining.Aforementioned machines processing treatment, can further include surface effect process.
After completing, as shown in Figure 2, be the example schematic of workpiece 10 of the present invention, this workpiece 10 comprises an outside surface and an internal surface, and outside surface is as the appearance surfaces of electronic housings, and internal surface is near the internals of electronic product.Special instruction, treatment process of the present invention is not restricted to the housing of electronic product.
Then, as shown in step S23, form a fixed part 12 on this workpiece 10, this fixed part 12 is controlled the fixing position of (CNC) processing machine as computer numerical by the present embodiment, and the quantity of this fixed part is not limited to one, can be one or more.Two fixed parts 12 and 14 are provided with in the present embodiment.Fixed part 12,14 is mainly arranged at the internal surface of workpiece 10, when machining and excise, can't affect the outward appearance of workpiece 10.What illustrate is, fixation portions 12 can be before the step S22 this workpiece being carried out to machining process, the position that the first step first completes, afterwards with the fixed part 12,14 of CNC processing machine fixation workpiece 10 to carry out the cutting forming of workpiece or to carry out the surface effect process of workpiece 10 further.In other words, the order of step S22 and step S23 be can mix and in no particular order order, in other words, both steps can be considered as the different details steps in same flow process.
As step S24, form electrodes conduct hole in this fixed part.Coordinate as shown in Figure 2, the present embodiment preferably forms pair of electrodes conductive hole 120 in this fixed part 12, and another to electrodes conduct hole 140 in this fixed part 14.What the generation type in above-mentioned electrodes conduct hole was easier is boring, and its quantity can be at least one, and main function is for energising during first time anodizing and fixes.In the present embodiment, workpiece 10 arranges opening 11,13 further, and fixed part 12,14 lays respectively at opening 11,13, but above-mentioned opening 11,13 is omissible in response to different housings shape.
Before the step S25 carrying out this anodizing, for the housing of electronic product, the present invention also comprises and carries out pre-treatment to this workpiece 10 first time.Pre-treatment program can be comprise de-ester (degreasing), alkali cleaning (Alkaline etching), first time pickling (first pickling), chemical rightenning (chemical polishing) and the second time pickling sub-process such as (second pickling), wherein sub-process number of processes depending on Al alloy parts specification of quality and determine.Comprise at least one washing process after each sub-process, washing process can be one to five road, is preferably two roads, to remove the residual chemical agent of last road sub-process or impurity.The parameter area of each sub-process, please refer to following table.
Table 1, pre-treatment of the present invention each line process parameter table
In fact look the situation of aluminium alloy itself and the occasion of application, above-mentioned each sub-process can adjust.The present invention is for the housing of electronic product, and through contriver's repeatedly test and evaluation, the better parameter of suggestion pre-treatment each road sub-process is as following table.
Each road sub-process preferred parameters table of table 2, pre-treatment
By the time, after clean Al alloy parts completes, namely this Al alloy parts is applicable to carrying out lower one flow process, that is as shown in step 25, anodizing for the first time.Anodizing is Al alloy parts 10 is placed in electrolyzer and is connected to anode, and negative electrode then connects carbon plate or stereotype, then applies certain voltage and electric current.Carry out first time anodizing to this workpiece 10, object forms the oxide film of tool first color on this workpiece 10 surface.
In the present embodiment this first time anodizing, can be 15 to 25 degrees Celsius in temperature, be soaked in by this workpiece 10 in the anodizing solution containing 20% to 25% sulfuric acid concentration, between voltage is 10 to 16 volts, current density is 0.8 to 2.0A/dm
2between (ampere/every square centimeter), the treatment time is less than 45 minutes.The preferred process time is at least 30 minutes.
For the first time after anodizing, first time coloring treatment can be carried out for this oxide film, make the oxide film after first time anodizing have the first color.Coloring treatment can be adsorption coloring for the first time, or chemical stain.Then, be structure pollution resistance and the corrosion resistance of oxidation reinforced film, the present invention carries out sealing of hole (Sealing) flow process, and the operating method of sealing of hole is for using acetic acid ni-type hole sealing agent.The feasible parameter area of sealing of hole flow process of the present invention is as shown in table 3 below.
The parameter area of table 3, sealing of hole flow process of the present invention
Above-mentioned sealing of hole advises that preferably parameter is, this workpiece 10 is soaked in the hole sealing agent that concentration is 7g/L, and temperature is 90 ± 5 degrees Celsius, and the time is 30 minutes.
A kind of transformable mode, the present invention, before the step S25 carrying out first time anodizing, may further include and carries out surface effect processing treatment, such as a sandblasting to this workpiece 10, to present the surface effect of cloudy surface, or meticulous hair stripe effect.
Refer to Fig. 3, the step S26 coordinating the present invention to continue, removes the partial oxide film of this fixed part.The present embodiment is preferably and controls this fixed part 12 and 14 of processing treatment of (Computer Numerical Control, CNC) with computer numerical, with the oxide film formed after partly removing first time anodizing.In more detail, the oxide film of the oxide film removing the inner edge, electrodes conduct hole of this fixed part 12 and the inner edge, electrodes conduct hole removing this fixed part 14, to form the electrodes conduct hole 120 ' and 140 ' that can conduct electricity again.The above-mentioned step removing oxide film, is preferably and holes process in the mode of reaming for this electrodes conduct hole, and main function is for energising during second time anodizing.The present invention, by electrodes conduct hole 120 ', 140 ', when second time anodizing, has preferably conductive effect.Another kind of feasible mode, if the area of fixed part allows, the present embodiment also can change into and form extra electrodes conduct hole further again in fixed part.
As the step S27 of Fig. 1, remove the partial oxide film of this workpiece 10 outside surface, expose unoxidized surface with this, for carrying out anodizing and form another kind of color next time.This step also can utilize the processing treatment mode as above-mentioned surface effect, such as meticulous hair stripe effect.
As the step S28 of Fig. 1, second time anodizing is carried out to this workpiece 10, electrode pin (not shown) is contacted with this electrodes conduct hole 120 ', 140 ' of this fixed part 12,14, forms the oxide film of tool second color with the position of removing oxide film at this workpiece 10 outside surface.Wherein this second time anodizing, can be 15 to 25 degrees Celsius Celsius in temperature, be soaked in by this workpiece 10 in the anodizing solution containing 20% to 25% sulfuric acid concentration, between voltage is 6 to 25 volts, the treatment time be 1 to 20 minute.
The sub-process of second time anodizing also comprises second time coloring treatment, and the oxide film that second time anodizing is generated has the color of the oxide film being different from first time anodizing.Second time coloring treatment can be adsorption coloring, or chemical stain.Then, carry out sealing of hole (Sealing) flow process, the operating method of sealing of hole works as hole sealing agent with nickel acetate, and treatment temp is 80 to 99 degrees Celsius, and the treatment time is 1 to 30 minute.Last and this workpiece is dried.
The present invention utilizes the fixed part of machining treating processes, as first and the energising position of reanodizing, does not need the internal surface of worn workpiece 10 to use for energising when second time anodizing.Utilize the mode of boring, handling ease, can determine to remove oxidized portion, guarantees the effect be energized.After finally machining, fixed part 12,14 can be removed, as shown in Figure 4.Because fixed part is located at the internal surface of workpiece 10, therefore do not affect overall outward appearance.
Finally, be the flow process of ash disposal, to remove the attachment ash shape thing on Al alloy parts surface, normally with acidic solution cleaning, then wash.Ash disposal process parameter scope of the present invention is as shown in table 4 below.
Table 4, ash disposal process parameter scope of the present invention
The present invention is the shell characteristics being suitable for electronic product, and wherein ash disposal flow process is preferably the nitric acid with concentration 20ml/L, temperature about 25 degrees Celsius process.Be still afterwards with washing at least two road of temperature about 25 degrees Celsius.
Be worth mentioning, the present invention, before removing this fixed part 12,14, can comprise further and form another electrodes conduct hole again, for carrying out third time anodizing program.In other words, as long as the area of this fixed part 12,14 is enough large, other electrodes conduct hole can be formed again.The present invention like this can repeat the step after above-mentioned steps S26 and S27, then forms the third color.
Or the present invention also may further include and carries out reaming for this electrodes conduct hole 120 ', 140 ', for carrying out third time anodizing program.As long as this kind of mode is with larger-diameter drill bit, then the energising that this electrodes conduct hole 120 ', 140 ' of brill mill can be again good is to carry out anodizing.Finally excise fixed part 12,14 again.
Therefore by the treatment process of formation compound surface of the present invention, there is feature described as follows and function.The present invention utilizes the fixed position of the processing machine of workpiece configurations, provides the conducting position of electrode in anodizing process, to utilize anode processing technique in the oxide film of the surface of metal works acquisition different color.Can guarantee the energising effect of second time anodizing in process, not need the internal surface of worn workpiece, process velocity is very fast, the anxiety that workpiece does not damage.Finally, excision fixed part, does not impact the outward appearance of workpiece.
But, the foregoing is only better possible embodiments of the present invention, non-ly therefore namely limit to the scope of the claims of the present invention, therefore the equivalence techniques change of such as using specification sheets of the present invention and graphic content to do, be all in like manner all included within the scope of the present invention, close and give Chen Ming.