JP2008138288A6 - Surface treatment method of aluminum material before painting - Google Patents
Surface treatment method of aluminum material before painting Download PDFInfo
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- JP2008138288A6 JP2008138288A6 JP2007308675A JP2007308675A JP2008138288A6 JP 2008138288 A6 JP2008138288 A6 JP 2008138288A6 JP 2007308675 A JP2007308675 A JP 2007308675A JP 2007308675 A JP2007308675 A JP 2007308675A JP 2008138288 A6 JP2008138288 A6 JP 2008138288A6
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 59
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 40
- 239000000463 material Substances 0.000 title claims abstract description 22
- 238000004381 surface treatment Methods 0.000 title claims abstract description 20
- 238000010422 painting Methods 0.000 title abstract description 11
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims abstract description 34
- 238000004140 cleaning Methods 0.000 claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 25
- 238000001035 drying Methods 0.000 claims abstract description 14
- 239000002253 acid Substances 0.000 claims abstract description 10
- 238000007743 anodising Methods 0.000 claims abstract description 9
- -1 sulfate ions Chemical class 0.000 claims description 12
- 239000011248 coating agent Substances 0.000 claims description 11
- 238000000576 coating method Methods 0.000 claims description 11
- 238000005406 washing Methods 0.000 claims description 9
- 239000008151 electrolyte solution Substances 0.000 claims description 7
- 238000005868 electrolysis reaction Methods 0.000 claims description 6
- 230000003647 oxidation Effects 0.000 claims description 4
- 238000007254 oxidation reaction Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 17
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000001070 adhesive Effects 0.000 abstract description 4
- 239000000853 adhesive Substances 0.000 abstract description 4
- 238000011109 contamination Methods 0.000 abstract description 4
- 238000005260 corrosion Methods 0.000 abstract description 4
- 230000003000 nontoxic Effects 0.000 abstract description 3
- 231100000252 nontoxic Toxicity 0.000 abstract description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 239000000243 solution Substances 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 3
- GRYLNZFGIOXLOG-UHFFFAOYSA-N nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 3
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 2
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 description 2
- WMYWOWFOOVUPFY-UHFFFAOYSA-L dihydroxy(dioxo)chromium;phosphoric acid Chemical compound OP(O)(O)=O.O[Cr](O)(=O)=O WMYWOWFOOVUPFY-UHFFFAOYSA-L 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 239000010407 anodic oxide Substances 0.000 description 1
- 238000002048 anodisation reaction Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 229910052803 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 231100000167 toxic agent Toxicity 0.000 description 1
- 239000003440 toxic substance Substances 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
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Abstract
【課題】環境保護に優れるアルミニウム素材の塗装前表面処理方法を提供する。
【解決手段】環境保護に優れるアルミニウム素材の塗装前表面処理方法であって、(1)部品表面の油汚れを洗浄する工程と、(2)部品表面の自然酸化皮膜を除去する工程と、(3)酸洗浄する工程と、(4)硫酸陽極酸化する工程と、(5)熱水を用いて純水洗浄する工程と、(6)乾燥させる工程とを含むことを特徴とする。該方法は、非毒性であると共に汚染がなく、電解浴および操作プロセスを制御しやすく、生産コストが低いので、アルミニウム素材の表面に、耐食性に優れた接着下地を得る。
【選択図】図1An object of the present invention is to provide a pre-painting surface treatment method for an aluminum material excellent in environmental protection.
An aluminum material pre-painting surface treatment method excellent in environmental protection comprising: (1) a step of cleaning oil stains on the surface of a component; (2) a step of removing a natural oxide film on the surface of the component; 3) a step of acid cleaning, (4) a step of anodizing sulfuric acid, (5) a step of cleaning with pure water using hot water, and (6) a step of drying. This method is non-toxic and free of contamination, and it is easy to control the electrolytic bath and the operation process, and the production cost is low. Therefore, an adhesive base excellent in corrosion resistance is obtained on the surface of the aluminum material.
[Selection] Figure 1
Description
本発明は、金属の塗装前表面処理プロセスに関し、特に、アルミニウム陽極酸化を通してアルミニウム素材に対して塗装前表面処理を行うことに関する。 The present invention relates to a metal pre-painting surface treatment process, and more particularly to performing a pre-painting surface treatment on an aluminum material through aluminum anodization.
アルミニウム素材の塗装前表面処理方法には、主に、リン酸−クロム酸塩法、クロム酸塩法、クロムフリー処理法等がある。リン酸−クロム酸塩法およびクロム酸塩法は、いずれも、六価クロム等の劇毒性の物質を使用しており、環境汚染が深刻である。国内外の環境保護法規による六価クロムに対する使用制限または使用禁止に伴い、クロムフリー処理を採用する環境に優しいプロセスが、クロムを使用する処理に代わり、アルミニウム素材加工技術の発展の趨勢になっている。 The surface treatment method before painting of an aluminum material mainly includes a phosphoric acid-chromate method, a chromate method, and a chromium-free treatment method. Both the phosphate-chromate method and the chromate method use a toxic substance such as hexavalent chromium, and environmental pollution is serious. With the restriction or prohibition of use of hexavalent chromium according to domestic and foreign environmental protection laws and regulations, the environment-friendly process that uses chromium-free treatment has become the trend of development of aluminum material processing technology instead of treatment using chromium. Yes.
クロムフリー処理方法は、主に、ジルコニウム、チタン、コバルト、モリブデン、リチウム、マンガン等の耐食性に比較的優れた金属を、成膜溶液の主な塩成分とし、特殊な有機物および添加剤による補助作用の下で、アルミニウム素材の表面に比較的薄い変換皮膜を形成する。しかしながら、上記のクロムフリー処理方法は、生産に応用した場合に、主な塩成分の含有量の制御が困難である、電解浴が不純物による妨害を受けやすい、電解浴の寿命が短いという欠点を有し、間接的に生産コストを増大させる。 The chromium-free treatment method mainly uses metals with relatively high corrosion resistance, such as zirconium, titanium, cobalt, molybdenum, lithium, manganese, etc., as the main salt component of the film forming solution, and assists with special organic substances and additives. A relatively thin conversion film is formed on the surface of the aluminum material. However, the above chromium-free treatment method has the disadvantages that, when applied to production, it is difficult to control the content of main salt components, the electrolytic bath is susceptible to interference by impurities, and the life of the electrolytic bath is short. And indirectly increase production costs.
本発明の目的は、環境保護方式のアルミニウム素材の塗装前表面処理方法を提供することにある。該方法は、非毒性であると共に汚染がなく、電解浴および操作プロセスを制御しやすく、生産コストが低いので、アルミニウム素材の表面に、耐食性に優れた接着下地を得る。 An object of the present invention is to provide an environmental protection method aluminum surface treatment method before painting. This method is non-toxic and free of contamination, and it is easy to control the electrolytic bath and the operation process, and the production cost is low. Therefore, an adhesive base excellent in corrosion resistance is obtained on the surface of the aluminum material.
本発明の目的を実現するために採用された技術案は、環境保護方式のアルミニウム素材の塗装前表面処理方法であって、(1)部品表面の油汚れを洗浄する工程と、(2)部品表面の自然酸化皮膜を除去する工程と、(3)酸洗浄する工程と、(4)硫酸陽極酸化する工程と、(5)熱水を用いて純水洗浄する工程と、(6)乾燥させる工程とを含むことを特徴とする。 The technical proposal adopted to realize the object of the present invention is an environmental protection method aluminum pre-painting surface treatment method comprising: (1) a step of cleaning oil stains on the surface of a component; and (2) a component. A step of removing a natural oxide film on the surface, (3) a step of acid cleaning, (4) a step of anodizing sulfuric acid, (5) a step of cleaning with pure water using hot water, and (6) drying. And a process.
上記の工程(4)の硫酸陽極酸化は、前処理を経た清浄なアルミニウム部品を陽極として、硫酸電解溶液の中に浸漬させ、0.8〜1.2A/dm2の電流密度、13〜18Vの作業電圧、18〜22℃の電解温度で、15〜22分間処理することによって、アルミニウム表面に、アルミニウム素材の塗装接着下地として適用される陽極酸化皮膜を得る。 The sulfuric acid anodic oxidation in the above step (4) is performed by immersing in a sulfuric acid electrolytic solution using a clean aluminum part that has undergone pretreatment as an anode, and a current density of 0.8 to 1.2 A / dm 2 , 13 to 18 V. An anodized film to be applied as an aluminum material coating adhesion base is obtained on the aluminum surface by processing at an electrolysis temperature of 18-22 ° C. for 15-22 minutes.
上記の工程(4)の硫酸陽極酸化において、硫酸電解溶液は、180〜200g/Lの硫酸イオンと、5〜15g/Lのアルミニウムイオンとを含有する。
上記の工程(5)において、純水の電気伝導率は50μs/cm以下、pH値は5〜7、水洗温度は50〜60℃、洗浄時間は2〜4分間である。
上記の工程(6)において、乾燥温度は50〜60℃、時間は20〜30分間である。
In the sulfuric acid anodic oxidation in the above step (4), the sulfuric acid electrolytic solution contains 180 to 200 g / L of sulfate ions and 5 to 15 g / L of aluminum ions.
In said process (5), the electrical conductivity of a pure water is 50 microseconds / cm or less, pH value is 5-7, Water washing temperature is 50-60 degreeC, Washing time is 2 to 4 minutes.
In said process (6), a drying temperature is 50-60 degreeC and time is 20 to 30 minutes.
本発明が採用する陽極酸化技術は、現行のアルミニウム素材の塗装前表面処理方法に伴う、汚染が大きい、プロセス制御が困難である等の欠点を解決した。また、本発明が採用する陽極酸化技術は、陽極酸化技術を通じて耐食性に優れた接着下地を得られる。同時にまた、非毒性であると共に汚染がないので、現行の環境保護のニーズを満たし、プロセス操作が容易であり、生産条件を維持しやすく、電解浴および操作プロセスが制御しやすく、生産コストが低く、大規模な工業生産に適している。 The anodic oxidation technology employed by the present invention has solved the drawbacks associated with the current pre-painting surface treatment method for aluminum materials, such as large contamination and difficult process control. In addition, the anodizing technology employed in the present invention can provide an adhesive base having excellent corrosion resistance through the anodizing technology. At the same time, it is non-toxic and free of contamination, meeting current environmental protection needs, easy process operation, easy to maintain production conditions, easy to control electrolytic bath and operation process, low production cost Suitable for large-scale industrial production.
以下、添付の図面を用いて詳細に説明する。
図1に示されるように、本発明によるアルミニウム素材の塗装前表面処理方法は、先ず、アルミニウム部品の表面の油汚れを洗浄し、次いで、アルミニウム部品の表面の自然酸化皮膜を除去し、アルミニウム部品を酸洗浄した後、前処理を経た清浄なアルミニウム部品を陽極酸化し、次いで、熱水を用いて純水洗浄を行い、最後に乾燥させる。
Hereinafter, it will be described in detail with reference to the accompanying drawings.
As shown in FIG. 1, the surface treatment method of an aluminum material before painting according to the present invention first cleans the oil stain on the surface of the aluminum component, then removes the natural oxide film on the surface of the aluminum component, After cleansing with acid, clean aluminum parts that have undergone pretreatment are anodized, then washed with pure water using hot water, and finally dried.
塗装前の接着下地として適したアルミニウム陽極酸化皮膜は、十分な厚みと、十分な孔および吸着能力とを有していなければならない。好ましくは、前処理を経た清浄なアルミニウム部品を陽極として、180〜200g/Lの硫酸イオンと5〜15g/Lのアルミニウムイオンとを含有する電解液の中に浸漬させ、0.8〜1.2A/dm2の電流密度、13〜18Vの作業電圧、18〜22℃の電解温度で、15〜22分間処理することによって、アルミニウム表面に、アルミニウム素材の塗装接着下地として適用される陽極酸化皮膜を得る。 An aluminum anodic oxide film suitable as an adhesive base prior to painting must have sufficient thickness and sufficient pores and adsorption capacity. Preferably, the pre-treated clean aluminum part is used as an anode and immersed in an electrolyte containing 180 to 200 g / L of sulfate ions and 5 to 15 g / L of aluminum ions. Anodized film applied to aluminum surface as a coating adhesion base of aluminum material by treating for 15-22 minutes at 2A / dm 2 current density, 13-18V working voltage, 18-22 ° C electrolysis temperature Get.
熱水を用いた純水洗浄に使用される純水は、その電気伝導率が50μs/cm以下、pH値が5〜7、温度が50〜60℃、洗浄時間が2〜4分間であることを必要とする。
乾燥工程の要件は、空気の温度が50〜60℃、乾燥時間が20〜30分間であることである。
The pure water used for pure water cleaning using hot water has an electric conductivity of 50 μs / cm or less, a pH value of 5 to 7, a temperature of 50 to 60 ° C., and a cleaning time of 2 to 4 minutes. Need.
The requirements for the drying process are that the temperature of the air is 50 to 60 ° C. and the drying time is 20 to 30 minutes.
(実施例1)
汚れ除去工程として、通常のアルミニウム金属表面汚れ除去プロセスにしたがって、例として、アルミニウム部品を80g/Lの硫酸溶液の中に入れ、常温下で6分間処理した。
自然酸化皮膜の除去工程として、通常のアルミニウム金属表面自然酸化皮膜除去プロセスにしたがって、例として、アルミニウム部品を50g/Lの水酸化ナトリウム水溶液の中に入れ、60℃で10分間処理した。
(Example 1)
As a dirt removing step, according to a normal aluminum metal surface dirt removing process, for example, an aluminum part was placed in an 80 g / L sulfuric acid solution and treated at room temperature for 6 minutes.
As a natural oxide film removal step, according to a normal aluminum metal surface natural oxide film removal process, as an example, an aluminum part was placed in a 50 g / L sodium hydroxide aqueous solution and treated at 60 ° C. for 10 minutes.
酸洗浄工程として、通常のアルミニウム金属表面酸洗浄プロセスにしたがって、例として、アルミニウム部品を160g/Lの硝酸溶液の中に入れ、常温下で5分間処理した。
硫酸陽極酸化工程として、前処理を経た清浄なアルミニウム部品を陽極として、180g/Lの硫酸イオンと5g/Lのアルミニウムイオンとを含有する電解液の中に浸漬させ、13Vの作業電圧、22℃の電解温度で、22分間処理することによって、アルミニウム表面に、アルミニウム素材の塗装接着下地として適用される陽極酸化皮膜を得た。
As an acid cleaning step, according to a normal aluminum metal surface acid cleaning process, for example, an aluminum part was placed in a 160 g / L nitric acid solution and treated at room temperature for 5 minutes.
As a sulfuric acid anodizing step, a clean aluminum part that has undergone pretreatment is used as an anode and immersed in an electrolytic solution containing 180 g / L of sulfate ions and 5 g / L of aluminum ions, and a working voltage of 13 V, 22 ° C. By performing the treatment at an electrolysis temperature of 22 minutes, an anodized film applied to the aluminum surface as a coating adhesion base of an aluminum material was obtained.
熱水を用いた純水洗浄工程では、純水の電気伝導率は50μs/cm以下、pH値は7、温度は50℃、洗浄時間は4分間であった。
乾燥処理工程では、空気の温度は50℃、乾燥時間は30分間であった。
In the pure water washing step using hot water, the electric conductivity of pure water was 50 μs / cm or less, the pH value was 7, the temperature was 50 ° C., and the washing time was 4 minutes.
In the drying process, the air temperature was 50 ° C. and the drying time was 30 minutes.
(実施例2)
汚れ除去工程として、通常のアルミニウム金属表面汚れ除去プロセスにしたがって、例として、アルミニウム部品を90g/Lの硫酸溶液の中に入れ、常温下で5分間処理した。
自然酸化皮膜の除去工程として、通常のアルミニウム金属表面自然酸化皮膜除去プロセスにしたがって、例として、アルミニウム部品を60g/Lの水酸化ナトリウム水溶液の中に入れ、55℃で9分間処理した。
(Example 2)
As a dirt removing step, according to a normal aluminum metal surface dirt removing process, as an example, an aluminum part was placed in a 90 g / L sulfuric acid solution and treated at room temperature for 5 minutes.
As a natural oxide film removal step, according to a normal aluminum metal surface natural oxide film removal process, as an example, an aluminum part was placed in a 60 g / L sodium hydroxide aqueous solution and treated at 55 ° C. for 9 minutes.
酸洗浄工程として、通常のアルミニウム金属表面酸洗浄プロセスにしたがって、例として、アルミニウム部品を170g/Lの硝酸溶液の中に入れ、常温下で4分間処理した。
硫酸陽極酸化工程として、前処理を経た清浄なアルミニウム部品を陽極として、190g/Lの硫酸イオンと10g/Lのアルミニウムイオンとを含有する電解液の中に浸漬させ、15Vの作業電圧、20℃の電解温度で、18分間処理することによって、アルミニウム表面に、アルミニウム素材の塗装接着下地として適用される陽極酸化皮膜を得た。
熱水を用いた純水洗浄工程では、純水の電気伝導率は50μs/cm以下、pH値は6、温度は55℃、洗浄時間は3分間であった。
乾燥処理工程では、空気の温度は55℃、乾燥時間は25分間であった。
As an acid cleaning step, according to a normal aluminum metal surface acid cleaning process, for example, an aluminum part was placed in a 170 g / L nitric acid solution and treated at room temperature for 4 minutes.
As a sulfuric acid anodizing step, a clean aluminum part that has undergone pretreatment is used as an anode and immersed in an electrolytic solution containing 190 g / L of sulfate ions and 10 g / L of aluminum ions, and a working voltage of 15 V, 20 ° C. By treating for 18 minutes at the electrolysis temperature, an anodized film applied to the aluminum surface as a coating adhesion base of an aluminum material was obtained.
In the pure water cleaning step using hot water, the electrical conductivity of pure water was 50 μs / cm or less, the pH value was 6, the temperature was 55 ° C., and the cleaning time was 3 minutes.
In the drying process, the air temperature was 55 ° C. and the drying time was 25 minutes.
(実施例3)
汚れ除去工程として、通常のアルミニウム金属表面汚れ除去プロセスにしたがって、例として、アルミニウム部品を100g/Lの硫酸溶液の中に入れ、常温下で4分間処理した。
自然酸化皮膜の除去工程として、通常のアルミニウム金属表面自然酸化皮膜除去プロセスにしたがって、例として、アルミニウム部品を70g/Lの水酸化ナトリウム水溶液の中に入れ、60℃で8分間処理した。
(Example 3)
As a dirt removing step, according to a normal aluminum metal surface dirt removing process, as an example, an aluminum part was placed in a 100 g / L sulfuric acid solution and treated at room temperature for 4 minutes.
As a natural oxide film removal step, according to a normal aluminum metal surface natural oxide film removal process, as an example, an aluminum part was placed in a 70 g / L sodium hydroxide aqueous solution and treated at 60 ° C. for 8 minutes.
酸洗浄工程として、通常のアルミニウム金属表面酸洗浄プロセスにしたがって、例として、アルミニウム部品を180g/Lの硝酸溶液の中に入れ、常温下で3分間処理した。
硫酸陽極酸化工程として、前処理を経た清浄なアルミニウム部品を陽極として、200g/Lの硫酸イオンと15g/Lのアルミニウムイオンとを含有する電解液の中に浸漬させ、18Vの作業電圧、18℃の電解温度で、15分間処理することによって、アルミニウム表面に、アルミニウム素材の塗装接着下地として適用される陽極酸化皮膜を得た。
As an acid cleaning step, according to a normal aluminum metal surface acid cleaning process, for example, an aluminum part was placed in a 180 g / L nitric acid solution and treated at room temperature for 3 minutes.
As a sulfuric acid anodizing step, a clean aluminum part that has undergone pretreatment is used as an anode and immersed in an electrolytic solution containing 200 g / L of sulfate ions and 15 g / L of aluminum ions, working voltage of 18 V, 18 ° C. By treating for 15 minutes at the electrolysis temperature, an anodized film applied to the aluminum surface as a coating adhesion base of an aluminum material was obtained.
熱水を用いた純水洗浄工程では、純水の電気伝導率は50μs/cm以下、pH値は5、温度は60℃、洗浄時間は2分間であった。
乾燥処理工程では、空気の温度は60℃、乾燥時間は20分間であった。
In the pure water washing step using hot water, the electric conductivity of pure water was 50 μs / cm or less, the pH value was 5, the temperature was 60 ° C., and the washing time was 2 minutes.
In the drying process, the air temperature was 60 ° C. and the drying time was 20 minutes.
Claims (5)
部品表面の油汚れを洗浄する工程と、
部品表面の自然酸化皮膜を除去する工程と、
酸洗浄する工程と、
硫酸陽極酸化する工程と、
熱水を用いて純水洗浄する工程と、
乾燥させる工程と、
を備えることを特徴とする表面処理方法。 It is a surface treatment method before coating aluminum material that is excellent in environmental protection,
Cleaning oil stains on the parts surface;
Removing the natural oxide film on the component surface;
A step of acid cleaning;
A step of anodizing sulfuric acid;
Cleaning with pure water using hot water;
A drying step;
A surface treatment method comprising:
前記硫酸陽極酸化する工程は、前処理を経た清浄なアルミニウム部品を陽極として硫酸電解溶液の中に浸漬させ、0.8〜1.2A/dm2の電流密度、13〜18Vの作業電圧、18〜22℃の電解温度で、15〜22分間処理することによって、アルミニウム表面にアルミニウム素材の塗装接着下地として適用される陽極酸化皮膜を得ることを特徴とする請求項1に記載の表面処理方法。 It is a surface treatment method before coating aluminum material that is excellent in environmental protection,
The sulfuric acid anodic oxidation step is performed by immersing clean aluminum parts that have undergone pretreatment as an anode in a sulfuric acid electrolytic solution, a current density of 0.8 to 1.2 A / dm 2 , a working voltage of 13 to 18 V, 18 2. The surface treatment method according to claim 1, wherein an anodized film applied as an aluminum material coating adhesion base is obtained on the aluminum surface by treatment at an electrolysis temperature of ˜22 ° C. for 15 to 22 minutes.
前記硫酸陽極酸化する工程において、硫酸電解溶液は、180〜200g/Lの硫酸イオンと、5〜15g/Lのアルミニウムイオンとを含有することを特徴とする請求項1または2に記載の表面処理方法。 It is a surface treatment method before coating aluminum material that is excellent in environmental protection,
3. The surface treatment according to claim 1, wherein in the sulfuric acid anodizing step, the sulfuric acid electrolytic solution contains 180 to 200 g / L of sulfate ions and 5 to 15 g / L of aluminum ions. Method.
前記熱水を用いて純水洗浄する工程において、純水の電気伝導率は50μs/cm以下、pH値は5〜7、水洗温度は50〜60℃、洗浄時間は2〜4分間であることを特徴とする請求項1に記載の表面処理方法。 It is a surface treatment method before coating aluminum material that is excellent in environmental protection,
In the step of washing with pure water using hot water, the electric conductivity of pure water is 50 μs / cm or less, the pH value is 5 to 7, the washing temperature is 50 to 60 ° C., and the washing time is 2 to 4 minutes. The surface treatment method according to claim 1.
前記乾燥させる工程において、乾燥温度は50〜60℃、時間は20〜30分間であることを特徴とする請求項1に記載の表面処理方法。 It is a surface treatment method before coating aluminum material that is excellent in environmental protection,
2. The surface treatment method according to claim 1, wherein in the drying step, the drying temperature is 50 to 60 ° C. and the time is 20 to 30 minutes.
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CN102477573A (en) * | 2010-11-23 | 2012-05-30 | 张家港市华杨金属制品有限公司 | Surface treatment process for anodizing aluminum products |
CN103286996B (en) | 2012-02-24 | 2015-03-25 | 比亚迪股份有限公司 | Preparation method of aluminum alloy-resin composite and aluminum alloy-resin composite prepared by using same |
CN103286909B (en) | 2012-02-24 | 2015-09-30 | 比亚迪股份有限公司 | A kind of metal-resin integrated molding method and a kind of metal-resin composite |
CN103287009B (en) | 2012-02-24 | 2015-03-25 | 比亚迪股份有限公司 | Preparation method of aluminum alloy-resin composite and aluminum alloy-resin composite prepared by using same |
CN103290449B (en) * | 2012-02-24 | 2015-05-20 | 比亚迪股份有限公司 | Aluminum alloy subjected to surface treatment and surface treatment method thereof, as well as aluminum alloy resin composite and preparation method thereof |
CN103286995B (en) | 2012-02-24 | 2015-06-24 | 比亚迪股份有限公司 | Preparation method of aluminum alloy-resin composite and aluminum alloy-resin composite prepared by using same |
CN103286910B (en) | 2012-02-24 | 2015-09-30 | 比亚迪股份有限公司 | A kind of metal-resin integrated molding method and a kind of metal-resin composite |
CN103286908B (en) | 2012-02-24 | 2015-09-30 | 比亚迪股份有限公司 | A kind of metal-resin integrated molding method and a kind of metal-resin composite |
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