CN103252553A - Automatic tin-soldering machine - Google Patents
Automatic tin-soldering machine Download PDFInfo
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- CN103252553A CN103252553A CN201310208902XA CN201310208902A CN103252553A CN 103252553 A CN103252553 A CN 103252553A CN 201310208902X A CN201310208902X A CN 201310208902XA CN 201310208902 A CN201310208902 A CN 201310208902A CN 103252553 A CN103252553 A CN 103252553A
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Abstract
The invention discloses an automatic tin-soldering machine which comprises a machine frame, a conveying mechanism, a tinning mechanism and a control mechanism. The control mechanism comprises a PLC control cabinet and a touch display screen. The PLC control cabinet is arranged inside the machine frame. The conveying mechanism is transversely and horizontally arranged on the machine frame. The tinning mechanism is arranged at the upper portion of the machine frame. The conveying mechanism is controlled by the PLC control cabinet. Due to the fact that the PLC control cabinet is adopted to control the conveying mechanism, the tinning mechanism and the control mechanism to work orderly, workers can be prevented from being directly contacted with soldering tin, and damage to the workers is reduced. Due to the fact that automatic operation is achieved by the automatic tin-soldering machine, manpower can be effectively saved, working efficiency is improved, economic cost is reduced, and improvement on market competitiveness is benefited. The automatic tin-soldering machine is simple in structure, obvious in advantage and suitable for industrialized production.
Description
Technical field
The present invention relates to a kind of automation equipment, especially a kind of automatic tin welding machine.
Background technology
In the early stage scolding tin process, adopt artificial hand-held work piece, carry out the scolding tin operation with the position that electric iron need weld work piece, so not only also there is certain threat in high temperature and the waste gas that produces in human resources height but also the scolding tin process to health, is unfavorable for long-term work.Afterwards, along with the raising of industrialization degree, increasing automation equipment had also appearred in the scolding tin industry.
Automatic tin welding machine as shown in Figure 1, it comprises a frame, transmission mechanism, scolding tin mechanism, protection mechanism, gas path device.Described transmission mechanism is installed on the table top of a frame, and scolding tin mechanism is installed on the frame and is cross-placed on the top of transmission mechanism, and gas path device is installed under the table top of a frame, and described protection mechanism buckles in scolding tin mechanism.Because scolding tin mechanism is provided with and blows the tin box, when the scolding tin on solder horn runs up to a certain degree, blow the tin box extend under the driving of tin box cylinder solder horn below, the residual compressed gas of scolding tin blows in the tin box and is recovered utilization on the solder horn, thereby greatly reduces production cost.Simultaneously, because protection mechanism is arranged, so avoided operating personnel directly to touch the gas that produces when welding, guaranteed health of operators.But, because scolding tin mechanism only for moving up and down device, can't carry out comprehensive scolding tin to workpiece to be machined, thereby can't guarantee the scolding tin quality of product, be unfavorable for guaranteeing yield of products.
Automatic tin welding machine as described in Figure 2 comprises body, and the tin stove is installed in the body; The horizontal transmission device that is driven by motor is installed in the body, on the horizontal transmission device mobile box is installed, vertical drive and vertical guide rail are installed in the mobile box, elevator is housed on the vertical guide rail, elevator is driven by vertical drive, the fixedly connected PCB fixture of elevator, the PCB fixture is positioned at outside the mobile box, during the automatic tin soldering machine operation, can realize moving horizontally and oscilaltion of PCB, therefore simple to operate, and because automation control, welding procedure is stable, and the quality of product can obtain better guarantees.But because in the scolding tin process, easily there is waste residue in the tin material, if untimely cleaning can have a strong impact on the quality of scolding tin next time, be unfavorable for the assurance of product quality; And the high temperature that produces in the scolding tin process is unfavorable for that also automatic tin welding machine works long-term effectively.
Summary of the invention
Goal of the invention: the objective of the invention is in order to solve the deficiencies in the prior art, a kind of tin good product quality of warding off is provided, can effectively increase work efficiency, reduce the automatic tin welding machine of human resources consumption, protection protection staff safety.
Technical scheme: in order to realize above purpose, a kind of automatic tin welding machine provided by the invention comprises frame, connecting gear, wards off tin mechanism, controlling organization, described controlling organization comprises PLC switch board, touch display screen, described PLC switch board is located in the frame, the raising space availability ratio can be arranged, reduce the space occupancy of automatic tin welding machine; Described connecting gear transverse horizontal is located on the frame, and the connecting gear that level is installed can guarantee the stationarity of workpiece transfer, makes it be difficult for being shifted in transmission course; The described tin mechanism of warding off is located at upper rack, when the tin position is warded off in workpiece arrival, but ward off the fast reaction of tin mechanism, workpiece is warded off tin, also can save the space when effectively increasing work efficiency, reduce the volume of automatic tin welding machine, improve it to the adaptability in each space, described connecting gear is controlled by the PLC switch board, can reduce manual work, not only can increase work efficiency reduces production costs, and can also avoid artificial directly contact tin material, guarantees staff's safety and health.
Described connecting gear comprises conveyer belt, passback band, driving motor, expeller, described conveyer belt, passback band are connected with driving motor, described expeller is located at the conveyer belt tail end, expeller can directly be pushed into the workpiece holder after using the passback band, be back to original position, reduce the step of a dead lift, effectively increase work efficiency.
Described conveyer belt connects into " U " shape with the passback band by connecting plate, the conveyer belt of " U " shape structure and passback band not only can effectively be saved and take up room but also carry finished piece(s) namely to return again with can effectively increasing work efficiency the time of saving a dead lift.
The described tin mechanism of warding off comprises and wards off tin handgrip, cylinder, tin cylinder, scaling powder box that in order more effectively to utilize the space, described scaling powder box is located at the conveyer belt below; Described scaling powder box bottom is provided with telescoping mechanism, can bounce back to the conveyer belt below, the flexibility that effectively improves tin soldering machine when not needing to use scaling powder; In order to improve the security of equipment, described tin cylinder is fixed on the frame; Described ward off that the tin handgrip is located at tin cylinder top and be connected with cylinder so as with cylinder to warding off the control of tin handgrip, described cylinder is fixed on the frame.
Described conveyer belt one side is provided with testing agency, described testing agency comprises inductor, block, and described inductor is located at conveyer belt one side, can respond to the position that is positioned at workpiece on the conveyer belt effectively rapidly, and the control block is reacted, effectively realize the effective interception to workpiece, described block is located at the conveyer belt below, can be when inductor is sensed workpiece and passed through, upspring rapidly, block the workpiece placing plate, accurately the location guarantees effectively carrying out of subsequent processing.
Described tin cylinder top is provided with sweeping through the material mechanism, described sweeping through the material mechanism comprises sweeping through the material piece, push rod, described push rod is controlled by the PLC switch board, owing to ward off after the tin, tin material surface can produce certain waste material, the effect that tin is warded off in influence next time, and described sweeping through the material piece can effectively strike off the waste material that remains in tin material surface, guarantee to ward off carrying out smoothly of tin next time, can effectively improve the quality of products.
Because tin cylinder heat is higher; ward off in the tin process and can produce a large amount of heat and waste gas; the top that staff healthy caused certain injury, described suspended hood to be arranged on to ward off tin mechanism can be in time siphons away warding off the waste gas that tin produces, and protects effectively that the staff's is healthy.
Because the described tin handgrip of warding off is rotatable, can more fully ward off tin to workpiece, improves product and ward off the tin quality.
In order to reduce taking up room of automatic tin welding machine, described touch display screen is located at conveyer belt one side, and touch display screen is connected with the PLC switch board, and the working condition that shows a mechanism can be arranged, be convenient to the staff and pinpoint the problems, effectively guarantee the normal operation of production work.
Tin mechanism, each parts action of connecting gear are warded off in the control of PLC switch board, wait that with being equipped with the box body of warding off the tin workpiece is placed on the conveyer belt, described driving motor control conveyer belt travels forward, inductor is sensed the box body process, the time PLC switch board send control command, block is upspring, blocking box body moves forward, at this moment, cylinder control is warded off the tin handgrip and is moved down, and wards off the tin handgrip and grasps the interior workpiece of box body and rising, the block return, box body has conveyer belt to deliver to tail end, and forward block promotes box body to the passback band, and the passback band is back to original position with box body; Telescoping mechanism drives the scaling powder box and rises, and wards off the decline of tin handgrip, treats to ward off the rising of tin handgrip and be repositioned to tin cylinder top after workpiece picks scaling powder, and telescoping mechanism drives the decline of scaling powder box simultaneously; Ward off the tin handgrip and descend, make the workpiece of warding off on the tin handgrip pick the tin material, the tin handgrip is warded off in rotation, can more fully ward off tin to workpiece, after warding off tin and finishing, ward off the tin handgrip and rise, move to right to subsequent processing, push rod promotion sweeping through the material piece sweeps off the waste material on tin material surface, finishes the tin work of warding off that pushes away workpiece.
Beneficial effect: compared with prior art the present invention controls the orderly work of each mechanism by adopting the PLC switch board, can avoid artificial directly contact scolding tin, minimizing is to the injury of staff's health, again because the present invention realizes automated job, can effectively save artificial, increase work efficiency, reduce financial cost, be conducive to improve the market competitiveness.
By the PLC switch board is located in the frame, scaling powder box and block are located at the structure of conveyer belt below, can effectively improve space availability ratio, reduce the volume of automatic tin welding machine, strengthen the space adaptability of automatic tin welding machine.
By above warding off tin mechanism, suspended hood being set, can timely and effective suction go to ward off the heat that tin produces, both guaranteed to ward off normally carrying out of tin work, normal operating temperature also is conducive to improve yields.
By adopting the rotatable tin handgrip of warding off, can more fully ward off tin to workpiece, improve product and ward off the tin quality, enhance one's market competitiveness.
The present invention is simple in structure, and beneficial effect is obvious, is suitable for industrialization production.
Description of drawings
Fig. 1 is the structural representation of automatic tin welding machine in the prior art;
Fig. 2 is the structural representation of automatic tin welding machine in the prior art;
Fig. 3 is the block diagram of automatic tin welding machine provided by the invention;
Fig. 4 is the structural representation of automatic tin welding machine provided by the invention.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, further illustrate the present invention.
As shown in Figure 3-4,1. automatic tin welding machine comprises frame 1, connecting gear 2, wards off tin mechanism 3, controlling organization 4 that described controlling organization 4 comprises PLC switch board 41, touch display screen 42, and described PLC switch board 41 is located in the frame 1; Described touch display screen 42 is located at conveyer belt 21 1 sides, be connected with PLC switch board 41, described connecting gear 2 transverse horizontal are located on the frame 1, and the described tin mechanism 3 of warding off is located at frame 1 top, described connecting gear 2, ward off tin mechanism 3 by PLC switch board 41 control; Described connecting gear 2 comprises that conveyer belt 21, passback are with 22, driving motor 23, expeller 24, and described conveyer belt 21, passback are with 22 to be connected with driving motor 23, and described expeller 24 is located at conveyer belt 21 tail ends; Described conveyer belt 21 and passback are with 22 to connect into " U " shape by connecting plate 25, described conveyer belt 21 1 sides are provided with testing agency 26, described testing agency 26 comprises inductor 261, block 262, described block 262 is located at conveyer belt 21 belows, and described inductor 261 is located at conveyer belt 21 1 sides.
The described tin mechanism 3 of warding off comprises and wards off tin handgrip 31, cylinder 32, tin cylinder 33, scaling powder box 34, described scaling powder box 34 is located at conveyer belt 21 belows, scaling powder box 34 bottoms are provided with telescoping mechanism 35, described tin cylinder 33 is fixed on the frame 1, the described tin handgrip 31 of warding off is located at tin cylinder 33 tops and is connected with cylinder 32, and described cylinder 32 is fixed on the frame 1; Described tin cylinder 33 tops are provided with sweeping through the material mechanism 36, and described sweeping through the material mechanism 36 comprises sweeping through the material piece 361, push rod 362, and described push rod 362 is by 41 controls of PLC switch board; Described top of warding off tin mechanism 3 is provided with suspended hood 37; The described tin handgrip 31 of warding off is rotatable.
When automatic tin welding machine is worked, tin mechanism 3, connecting gear 2 each parts action are warded off in 41 controls of PLC switch board, touch display screen 42 shows the situation of each parts work, is convenient to the duty of each mechanism of staff's Real Time Observation, and controls by 42 pairs of each mechanisms of touch display screen.Wait that with being equipped with the box body of warding off the tin workpiece is placed on the conveyer belt 21, start driving motor 23, driving motor 23 control conveyer belts 21 travel forward, when the inductor 261 that is positioned at conveyer belt one side is sensed box body through out-of-date, PLC switch board 41 sends control command, impel the block 262 that is positioned at the conveyer belt below to upspring to block box body and move forward, this moment, box body was positioned at the below of warding off tin handgrip 31; 32 controls of while cylinder are warded off tin handgrip 31 and are moved down, and wait to ward off interior workpiece exhaust casing 32 controls of tin handgrip 31 extracting box bodys and ward off 31 risings of tin handgrip; Block 262 returns, box body is delivered to tail end by conveyer belt 21, and expeller 24 is pushed into passback with box body and is with 22, and passback is with 22 box body is back to original position; Telescoping mechanism 35 drives scaling powder box 34 and rises, and wards off tin handgrip 31 and descends, and treats to ward off 31 risings of tin handgrip and be repositioned to tin cylinder 33 tops after workpiece picks scaling powder, and telescoping mechanism 35 drives scaling powder boxes 34 and descends; Warding off tin handgrip 31 descends; do and ward off the tin operation warding off workpiece on the tin handgrip 31; tin handgrip 31 is warded off in rotation; can more fully ward off tin to workpiece; the suitable quality of tin product is warded off in assurance; improve the market competitiveness; after warding off tin and finishing; warding off tin handgrip 31 rises and moves to right to the conveyer belt of subsequent processing; described sweeping through the material structure is located at tin cylinder 33 1 sides; PLC switch board 41 control push rods 362 drive 361 risings of sweeping through the material piece and extend out to tin cylinder 33 opposite sides forward, and the sweeping through the material head drops to tin feed liquid face, and push rod 362 drives sweeping through the material head retraction; the waste material that the sweeping through the material head will remain in tin feed liquid face sweeps off; the described suspended hood 37 of warding off tin mechanism 3 tops of being located at can be inhaled and wards off heat and the waste gas that produces in the tin process, also can protect staff's health not injured by waste gas when guaranteeing to ward off normally the carrying out of tin operation, and so far finishes the tin work of warding off that pushes away workpiece.Automatic tin welding machine can be recycled.
Embodiment only is explanation technical conceive of the present invention and characteristics, its objective is to allow to be familiar with these those skilled in the art and can to understand content of the present invention and enforcement according to this, can not limit protection scope of the present invention with this.All spirit essence has been done according to the present invention equivalents or modification all should be encompassed within protection scope of the present invention.
Claims (9)
1. automatic tin welding machine, it is characterized in that: comprise frame (1), connecting gear (2), ward off tin mechanism (3), controlling organization (4), described controlling organization (4) comprises PLC switch board (41), touch display screen (42), described PLC switch board (41) is located in the frame (1), described connecting gear (2) transverse horizontal is located on the frame (1), the described tin mechanism (3) of warding off is located at frame (1) top, described connecting gear (2), wards off tin mechanism (3) and is controlled by PLC switch board (41).
2. automatic tin welding machine according to claim 1, it is characterized in that: described connecting gear (2) comprises conveyer belt (21), passback band (22), driving motor (23), expeller (24), described conveyer belt (21), passback band (22) are connected with driving motor (23), and described expeller (24) is located at conveyer belt (21) tail end.
3. automatic tin welding machine according to claim 2 is characterized in that: described conveyer belt (21) connects into " U " shape with passback band (22) by connecting plate (25).
4. automatic tin welding machine according to claim 1, rise and to be characterised in that: the described tin mechanism (3) of warding off comprises and wards off tin handgrip (31), cylinder (32), tin cylinder (33), scaling powder box (34), described scaling powder box (34) is located at conveyer belt (21) below, scaling powder box (34) bottom is provided with telescoping mechanism (35), described tin cylinder (33) is fixed on the frame (1), the described tin handgrip (31) of warding off is located at tin cylinder (33) top and is connected with cylinder (32), and described cylinder (32) is fixed on the frame (1).
5. automatic tin welding machine according to claim 2, it is characterized in that: described conveyer belt (21) one sides are provided with testing agency (26), described testing agency (26) comprises inductor (261), block (262), described block (262) is located at conveyer belt (21) below, and described inductor (261) is located at conveyer belt (21) one sides.
6. automatic tin welding machine according to claim 1, it is characterized in that: described tin cylinder (33) top is provided with sweeping through the material mechanism (36), described sweeping through the material mechanism (36) comprises sweeping through the material piece (361), push rod (362), and described push rod (362) is controlled by PLC switch board (41).
7. automatic tin welding machine according to claim 1, it is characterized in that: described top of warding off tin mechanism (3) is provided with suspended hood (37).
8. according to claim 1 or 4 described automatic tin welding machines, it is characterized in that: described to ward off tin handgrip (31) be rotatable.
9. automatic tin welding machine according to claim 1, it is characterized in that: described touch display screen (42) is located at conveyer belt (21) one sides, is connected with PLC switch board (41).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310208902XA CN103252553A (en) | 2013-05-30 | 2013-05-30 | Automatic tin-soldering machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310208902XA CN103252553A (en) | 2013-05-30 | 2013-05-30 | Automatic tin-soldering machine |
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| Publication Number | Publication Date |
|---|---|
| CN103252553A true CN103252553A (en) | 2013-08-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310208902XA Pending CN103252553A (en) | 2013-05-30 | 2013-05-30 | Automatic tin-soldering machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103692049A (en) * | 2013-12-16 | 2014-04-02 | 黄雷 | Full automatic wire cutting and peeling double-headed tin adhering machine and use method thereof |
| CN110449767A (en) * | 2019-08-21 | 2019-11-15 | 华育昌(肇庆)智能科技研究有限公司 | A kind of high-precision solder joint welding system of wiring board based on machine vision |
| CN114682898A (en) * | 2022-05-05 | 2022-07-01 | 重庆科技学院 | Electromagnetic pulse welding equipment for electronic packaging and welding method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0394973A (en) * | 1989-09-07 | 1991-04-19 | Toshiba Corp | Applicator of flux |
| JP2001094241A (en) * | 1999-09-20 | 2001-04-06 | Tokyo Ueruzu:Kk | Ultrasonic solder application device |
| JP2005014073A (en) * | 2003-06-27 | 2005-01-20 | Tamura Seisakusho Co Ltd | Soldering apparatus |
| CN101961808A (en) * | 2009-07-24 | 2011-02-02 | 理翰应用科技有限公司 | Wave tin-dipping soldering device and implementation method thereof |
| CN102699475A (en) * | 2012-06-21 | 2012-10-03 | 苏州汇川技术有限公司 | Automatic tinning device for terminal of single stator and tinning technology |
-
2013
- 2013-05-30 CN CN201310208902XA patent/CN103252553A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0394973A (en) * | 1989-09-07 | 1991-04-19 | Toshiba Corp | Applicator of flux |
| JP2001094241A (en) * | 1999-09-20 | 2001-04-06 | Tokyo Ueruzu:Kk | Ultrasonic solder application device |
| JP2005014073A (en) * | 2003-06-27 | 2005-01-20 | Tamura Seisakusho Co Ltd | Soldering apparatus |
| CN101961808A (en) * | 2009-07-24 | 2011-02-02 | 理翰应用科技有限公司 | Wave tin-dipping soldering device and implementation method thereof |
| CN102699475A (en) * | 2012-06-21 | 2012-10-03 | 苏州汇川技术有限公司 | Automatic tinning device for terminal of single stator and tinning technology |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103692049A (en) * | 2013-12-16 | 2014-04-02 | 黄雷 | Full automatic wire cutting and peeling double-headed tin adhering machine and use method thereof |
| CN110449767A (en) * | 2019-08-21 | 2019-11-15 | 华育昌(肇庆)智能科技研究有限公司 | A kind of high-precision solder joint welding system of wiring board based on machine vision |
| CN114682898A (en) * | 2022-05-05 | 2022-07-01 | 重庆科技学院 | Electromagnetic pulse welding equipment for electronic packaging and welding method thereof |
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Application publication date: 20130821 |