Summary of the invention
In view of this, the present invention discloses a kind of pcb board antidote and device that improves the pcb board rectification effect, enhances productivity.
First purpose of the present invention is achieved through the following technical solutions: a kind of pcb board antidote may further comprise the steps:
A. the several piece pcb board is stacked and be the pcb board group, and several pcb board groups are stacked is one pile, whenever be placed with heat-transferring assembly between folded pcb board; B. press at whole pile of pcb board top that stacks and heated baking; C. this pile pcb board is colded pressing.
Be to solve the low problem of prior art production efficiency, it is to exert pressure in whole pile of top after one whole pile that the present invention will count that folded pcb board to be corrected stacks, thereby corrects this pile pcb board simultaneously, simplifies the operation and has improved production efficiency; No longer need when adopting designed method of the present invention to correct pcb board respectively every folded pcb board is exerted pressure, internal structure structure that can thin device helps to improve utilization rate of equipment and installations, reduces maintenance difficulties.Because whole pile of pcb board that stacks have less specific area, namely its heating surface is few, causes pcb board to be heated inequality easily and influences rectification effect.Correct success rate for improving, the present invention with the pcb board of some as a pcb board group, and between each pcb board group, heat-transferring assembly being set, this heat-transferring assembly can import its inside from whole pile of pcb board surface with heat, can use the material preparation with good heat conductivility.
The thickness of described each pcb board group is less than 130mm; Described every pile of pcb board comprises 2-6 pcb board group.
The present invention is directed to the characteristics that whole pile of pcb board corrected, to the thickness of each pcb board group, every pile of pcb board comprise PCB group quantity all optimize, guarantee that each piece pcb board is heated evenly, make it to correct and also be conducive to cut down the consumption of energy successful the time, realize energy-saving and emission-reduction.
Described step b presses to this folded pcb board top and heated baking is with 140-160 ℃ of baking 110-130min under 12-17KPa pressure.
Described step c cold pressing be under 12-17KPa pressure, carry out with
15-45 ℃Carry out 80-100min.
Because the present invention and traditional pcb board antidote have bigger difference, the inequality of being heated easily, designer's characteristics according to the present invention have redesigned parameters such as the pressure, temperature, time of hot pressing and cold pressing process, make the present invention can realize optimum rectification effect.
Another object of the present invention is achieved through the following technical solutions: a kind of pcb board apparatus for correcting of realizing above-mentioned pcb board antidote, comprise baking box, be used for stacking the carrier of waiting to correct pcb board, described carrier can be arranged in the baking box with passing in and out, and described carrier is provided with the pressure-applying unit that can exert pressure simultaneously to whole pile of pcb board simultaneously; Also be provided with heat-transferring assembly on the described carrier.
Because described carrier can take out outside the baking box, and the operation that stacks pcb board is carried out more easily, more can reduce the carrying of pcb board, reduces it by the probability of scratch; In addition, when carrying out described cold pressing process, pcb board directly can be taken out together with carrier and carry out, baking box then can continue to come into operation.
Described heat-transferring assembly comprises the heat transfer steel plate that overlays between each folded pcb board.
The heat transfer steel plate is except making pcb board is heated evenly, and its even curface also has the effect that strengthens rectification effect.
Further, described heat transfer surface of steel plate is coated with aluminium matter heat-conducting layer.
In order further to overcome the uneven problem of being heated inside and outside the pcb board that stacks in a pile, spy of the present invention is coated with the good thermal conductivity aluminium of tool matter heat-conducting layer at the heat transfer surface of steel plate.
Described aluminium matter heat-conducting layer is 1:20-1:50 with the ratio of the thickness of heat transfer steel plate.
Aluminum material hardness is lower, if the too high gross distortion that then takes place easily of aluminium matter heat-conducting layer thickness.Use the heat transfer steel plate of aluminium matter heat-conducting layer distortion to handle pcb board, not only the plate that can not correct pcb board stick up, problem increased the weight of and cause whole blackboard newspaper useless.Aluminium matter heat-conducting layer thickness is low then to be not enough to the heat transfer effect that provides enough.Designer of the present invention proposes the ratio of aluminium matter heat-conducting layer and the thickness of heat transfer steel plate is limited to 1:20-1:50 after long term test demonstration, can guarantee that heat-transfer effect has enough hardness again, and its heat transfer efficiency is than clean steel plate hight more than 65%.
Described pressing mechanism comprises that one is positioned over the compression steel plate at whole pile of pcb board top.
Directly compression steel plate is placed on the whole pile of pcb board top that stacks, carrier is sent in the baking oven toasted again, by the weight of compression steel plate self pcb board is exerted pressure.Owing to need not to move up and down during compression steel plate work, improved the utilance of baking box; The heat transfer steel plate of surfacing also has the effect that strengthens rectification effect.
Described carrier bottom tool wheel; Described baking box bottom is provided with the guide rail of carrier turnover.
The present invention has following beneficial effect with respect to prior art:
1. will to count that folded pcb board to be corrected stacks be to exert pressure in whole pile of top after one whole pile in the present invention, thereby correct this pile pcb board simultaneously, improve production efficiency, adopted pcb board antidote disclosed in this invention and device to correct pcb board, the product of one times of area of each comparable conventional method multiprocessing.
2. pcb board antidote provided by the invention and device have reduced the carrying number of times of pcb board in the processing procedure, simplify working process and reduce process time, more than 50%, can also avoid being scrapped by scratch in the pcb board handling process simultaneously when economizing on than traditional processing mode.
3. the heat transfer surface of steel plate of pcb board apparatus for correcting provided by the present invention is provided with aluminium matter heat-conducting layer, and the thickness ratio of heat transfer steel plate and aluminium matter heat-conducting layer is optimized, and satisfies the requirement of heat transfer efficiency and hardness simultaneously.Its heat transfer efficiency of heat transfer steel plate that is provided with aluminium matter heat-conducting layer more than 65, has guaranteed that the rectification effect of pcb board is as for more being conducive to energy savings than the ordinary steel plate hight.
4. pcb board antidote provided by the invention and device have good pcb board rectification effect, and corrected rate reaches more than 99%, correct mode apparently higher than tradition.
Embodiment 1
As Fig. 2 and a kind of pcb board apparatus for correcting shown in Figure 3, comprise baking box 210, can pass in and out the carrier 220 of baking box.Above-mentioned carrier 220 bottoms are provided with roller 221, and above-mentioned baking box 210 bottoms are provided with the guide rail 211 with the roller coupling.
Also be provided with pressure-applying unit on the above-mentioned carrier 220.In the present embodiment, above-mentioned pressure-applying unit comprises a compression steel plate 230.
In addition, also be provided with heat-transferring assembly under the compression steel plate, comprise the heat transfer steel plate 231 of 4 space sets between the pcb board that stacks, the thickness of heat transfer steel plate is 1mm, and the heat transfer surface of steel plate is coated with the aluminium matter heat-conducting layer of 0.05mm.
The method that the use said apparatus carries out the pcb board rectification is as follows:
A. pending pcb board being stacked is 5 pcb board groups, and 5 pcb board groups 232 are overlayed on the carrier successively, makes it to be stacked as one pile; Whenever stack a pcb board group and namely put a heat transfer steel plate at its top; B. stack compression steel plate at whole pile of pcb board top that stacks, and carrier pushed in the baking box toast; C. carrier is hauled out baking box, the pcb board of colding pressing.
The above-mentioned thickness of folded pcb board whenever is 130mm.
Above-mentioned compression steel plate can provide the pressure (disregarding pcb board self pressure) of 15Kpa for pcb board; Above-mentioned baking is to toast 120min down at 130 ℃.
After baking finishes, carrier is shifted out baking box, and it is continued with compression steel plate the 90min that exerts pressure under 20 ℃ of environment.During this time, can push other pcb boards in the baking box works on.
The device and method that present embodiment provides can be corrected pcb board efficiently, and restitution factor reaches 99%.In addition, also have advantages such as capacity utilization height, pcb board scrappage be low.
More than be wherein specific implementation of the present invention, it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to claim of the present invention.Should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these apparent replacement forms all belong to protection scope of the present invention.