CN103243718B - The implementation method of the integrated supply system of a kind of efficient environment-friendlycement cement slurry - Google Patents
The implementation method of the integrated supply system of a kind of efficient environment-friendlycement cement slurry Download PDFInfo
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- CN103243718B CN103243718B CN201310170619.2A CN201310170619A CN103243718B CN 103243718 B CN103243718 B CN 103243718B CN 201310170619 A CN201310170619 A CN 201310170619A CN 103243718 B CN103243718 B CN 103243718B
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Abstract
The invention discloses the implementation method of the integrated supply system of a kind of efficient environment-friendlycement cement slurry, when solving slope construction, there is the problem that cement paste efficiency of supply is low, cost is high.This supply system, comprise controller, the water circuit system be connected with this controller respectively and cement transportation system, the cement paste pulper be simultaneously connected with this water circuit system and cement transportation system, be arranged on the LOAD CELLS be connected on cement paste pulper and with controller, and be connected with this cement paste pulper delivery outlet and lead to cement paste job site send slurry pipeline; Present invention also offers the implementation method of this supply system.The present invention is rational in infrastructure, easy to use, and cement paste efficiency of supply is high, environmental protection, efficient, and full automation operates, and with low cost, therefore, the present invention has very high practical value and promotional value.
Description
Technical field
The present invention relates to a kind of control system, specifically, relate to the implementation method of the integrated supply system of a kind of efficient environment-friendlycement cement slurry.
Background technology
The application of cement paste in every construction work is very extensive, cementation is exactly according to the proportioning specified or concentration by cement paste, by machinery (or grouting deadweight) to applying pressure, then the position of needs grouting is sent to (such as: the hole of dam foundation rock fracture or sand gravel ground by boring or other facility, the crack of tunnel surrounding rock, space between tunnel lining and country rock, concrete dam dam body seam, and the hole or crack etc. in hydraulic structure defect) in a kind of construction technology.
Cementation technology is also often applied in slope construction, and the method for supplying of its conventional cement slurry is:
(1) artificial or hoist cable mode is supplied
Due to the restriction of pioneer road in high slope rockmass construction, cement is difficult to Automobile Transportation to side slope face usually, and therefore, it often adopts manually or cement is transported to construction part by hoist cable, and then the slurry that mixes cement at the construction field (site).
(2) cement slurrypump classification conveying supply
For the engineering that some side slope is too high, be typically employed in lower position and mix cement slurry, and then adopt three cylinder pump classification to be pumped into slope construction region.
Above-mentioned two kinds of method of supplying Problems existing are:
(1) preserve: existing technological means mainly adopts sacked cement, then utilize cement mixing plant to stack and preserve, there is the phenomenon being easily forced to, making moist caking in this kind of preserving type, thus causes cement paste to scrap;
(2) transport of cement needs pioneer road;
(3) cementation construction is subject to weather effect;
(4) adopt cement slurrypump classification conveying cement paste, easily cause the waste of cement paste in cement transportation pipeline;
(5) be hand haulage's cement due to what adopt, manually stir, therefore need a large amount of artificial, cost is high.
Summary of the invention
The object of the invention is to overcome above-mentioned the deficiencies in the prior art, a kind of simple operation, automaticity is high, slurrying grouting efficiency is high efficient environment-friendlycement cement slurry conveying integrated control system are provided, and the implementation method of this control system is provided.
To achieve these goals, the technical solution used in the present invention is as follows:
The implementation method of the integrated supply system of a kind of efficient environment-friendlycement cement slurry, described system is by controller and cement paste pulper, be arranged on the LOAD CELLS be connected on cement paste pulper and with controller, be connected with cement paste pulper delivery outlet and lead to cement paste job site send slurry pipeline, and cement transportation system and water circuit system are formed; Described cement transportation system by Fluidizer, the cementing tank be connected with this Fluidizer respectively and air compressor machine, and be arranged on the cement valve be connected on cementing tank and with controller and form; Described Fluidizer is connected with the ash inlet of cement paste pulper by ash feeding pipe road; Described send slurry pipeline is also provided with to be connected with controller and for control to send starch that pipeline opens and closes send slurry electromagnetic valve; Described water circuit system comprises the water inlet pipe that one end is connected with cement paste pulper water inlet, be connected to this water inlet pipe other end and for the waterworks to water inlet pipe conveying water, and be arranged on water inlet pipe and water supply electromagnetic valve for controlling cement paste pulper inflow; Described water supply electromagnetic valve is connected with controller; Described implementation method then comprises the following steps:
(1) according to site operation requirement, input needs the ratio of cement and the weight of water in the cement slurry volume of conveying on the controller;
(2) controller calculates required cement and the consumption of water according to the cement of input with the ratio of the weight of water;
(3) controller controls water supply electromagnetic valve and opens, and waterworks pass into water to water inlet pipe, and water enters into cement paste pulper via water inlet pipe, and simultaneously to start meter heavy for LOAD CELLS, until the weight of the water added reaches the value that controller is preset;
(4) controller controls water supply electromagnetic valve cut out, mud pulper of fetching boiling water, and makes the water circulation flowing added;
(5) controller controls cement valve open, open air compressor machine simultaneously, cement in cementing tank enters into Fluidizer, and be passed in cement paste pulper via ash feeding pipe road under the effect of air compressor machine and Fluidizer and mix with water, LOAD CELLS starts meter heavily simultaneously, until the weight of the cement added reaches the value that controller is preset;
(6) controller controls cement valve closing, and close air compressor machine, cement paste pulper starts to stir the cement and water that add wherein, and makes cement paste simultaneously;
(7) cement paste pulper carries cement paste by sending slurry pipeline to job site.
Compared with prior art, the present invention has following beneficial effect:
(1) principle of the invention is simple, reasonable in design, automaticity is high, flow process is succinct, easy to use.
(2) the present invention take controller as core, water and cement is quantitatively transported according to configuration proportion to cement paste pulper by control water circuit system and cement transportation system, and after making cement paste by the stirring of cement paste pulper, cement paste is carried to construction area by sending slurry pipeline, achieve Automatic pulp making and the grouting of cement paste, slurrying and filling process integrate by the present invention, automatically complete, achieve the mechanized operation of cement paste construction, compare traditional manual mode of operation, the present invention breaches the restriction of prior art, substantially improve the execution conditions of cement paste, efficiency of supply significantly improves, therefore the present invention has not only increased substantially the efficiency of whole construction, reduce artificial cost, and its innovation mode has also complied with the trend of development in science and technology.
(3) the present invention adopts controller to coordinate LOAD CELLS, water supply electromagnetic valve, cement valve and send slurry electromagnetic valve to measure the water and cement weight of preparing cement paste, its metering process is divided into three steps, that is: cement enters tank metering, cement slurrying metering and the grouting metering of cement paste scene, three metering process are closely connected, ensure that the accuracy of cement paste configuration proportion, and ensure that system to construction area accurate, be in the milk in right amount, substantially increase the utilization rate of cement paste, and save cost.
(4) the present invention is in pulping process, because it carries out in totally enclosed space, therefore cement paste not only can not be subject to the impact of weather in the process of preparation, and completely avoid the aerial diffusion of cement dust, and its periphery also can not exist cement abandons slurry, therefore, the environmental protection that implementation of the present invention is suitable, can not there is the phenomenon of contaminated environment, and the problem of cement paste waste have also been obtained solution.
(5) cost performance of the present invention is high, stable, with low cost, slurrying grouting efficiency is high, the cement paste quality of preparation is good, cement paste is easy to preserve, it has market using value and prospect widely, therefore the present invention is suitable for promoting the use, and particularly uses when carrying out slope construction.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is using state figure of the present invention.
Fig. 3 is schematic flow sheet of the present invention.
Wherein, the component name that Reference numeral is corresponding is called:
1-controller, 2-cement paste pulper, 3-LOAD CELLS, 4-send slurry pipeline, and 5-send slurry electromagnetic valve, 6-water supply electromagnetic valve, 7-Fluidizer, 8-cementing tank, 9-cement valve, 10-air compressor machine, 11-construction area.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described, and embodiments of the present invention include but not limited to the following example.
Embodiment
As shown in Figure 1, the present invention includes controller 1, cement paste pulper 2, water circuit system, cement transportation system and send slurry pipeline 4.Controller 1 is as the core processing part of whole system, control the conveying capacity of the preparation consumption of whole cement paste, configuration proportion and cement paste, it is connected with water circuit system and cement transportation system respectively by control signal wire, and water circuit system and cement transportation system are also connected with cement paste pulper 2 simultaneously.Cement paste pulper 2 is for the preparation of cement paste, which is provided with the LOAD CELLS 3 be connected with controller 1, the water that water circuit system conveying is come in by cement paste pulper 2 and cement transportation system are sent the cement come to and are stirred, the consumption of the water that LOAD CELLS 3 then sets according to controller 1 and cement measures the weight of the water and cement that enter into cement paste pulper 2 respectively, guarantees that the two carries out the preparation of cement paste in strict accordance with ratio that controller 1 sets.Slurry pipeline 4 is sent to be connected to the delivery outlet of cement paste pulper 2, the cement paste prepared is sent to job site for cement paste pulper 2 by it, in the present embodiment, job site is sent at regular time and quantity as requested for further facilitating cement paste, as preferably, slurry pipeline 4 is also provided with sending of being connected with controller 1 starches electromagnetic valve 5, under the control of controller 1 sending, by sending the opening and closing of slurry electromagnetic valve 5, the conveying at regular time and quantity of cement paste can be realized.
Specifically, described water circuit system comprises the water inlet pipe that one end is connected with cement paste pulper 2 water inlet, be connected to this water inlet pipe other end and for the waterworks to water inlet pipe conveying water, and be arranged on water inlet pipe and water supply electromagnetic valve 6 for controlling cement paste pulper 2 inflow; Described water supply electromagnetic valve 6 is connected with controller 1.Controller 1 is after the weight ratio determining water and cement and consumption, and first control water supply electromagnetic valve 6 and open, now waterworks just start to pass into water to water inlet pipe, then enter into cement paste pulper 2.Because those skilled in the art can design according to existing knowledge the position that waterworks and water inlet pipe install easily, therefore the waterworks in the present invention and water inlet pipe all do not draw in the accompanying drawings, and waterworks are here prior art, it can be a simple suction pump, according to the geographical position of Operation system setting, by the effect of pump, the water in underground water or river is extracted in water inlet pipe; Or it also can be a circulating water supply system, the water that circulation comes is passed in water inlet pipe by this water system by other means, does not describe its structure composition here in detail.
Further, described cement transportation system comprises Fluidizer 7, the cementing tank 8 be connected with this Fluidizer 7 respectively and air compressor machine 10, and is arranged on and is connected on cementing tank 8 and with controller 1 and carries the cement valve 9 of cement for cementing tank 8 to Fluidizer 7; Described Fluidizer 7 is connected with the ash inlet of cement paste pulper 2 by ash feeding pipe road.Reach the value of controller 1 setting in the weight joining the water in cement paste pulper 2 after, controller 1 controls water supply electromagnetic valve 6 and cuts out, then control cement valve 9 to open, and open air compressor machine 10 simultaneously, now, the cement be enclosed in advance in cementing tank 8 enters into Fluidizer 7, and provide power at air compressor machine 10, Fluidizer 7 helps when stream and enters into cement paste pulper 2 via ash feeding pipe road.LOAD CELLS 3 carries out meter to the cement added equally and weighs, and when its weight reaches the value of controller 1 setting, controller 1 controls cement valve 9 and cuts out, close air compressor machine 10 simultaneously, cement paste pulper 2 starts the water be passed into wherein and cement to stir, make cement paste, then according to site operation requirement, when controller 1 controls to send slurry electromagnetic valve 5 to open and close, utilize and send slurry pipeline 4 to be that construction area 11 carries the cement paste be mixed with, using state of the present invention as shown in Figure 2.
As shown in Figure 3, known by foregoing description, realization flow of the present invention is as follows:
(1) according to site operation requirement, input needs the ratio of cement and the weight of water in the cement slurry volume of conveying on the controller;
(2) controller calculates required cement and the consumption of water according to the cement of input with the ratio of the weight of water;
(3) controller controls water supply electromagnetic valve and opens, and waterworks pass into water to water inlet pipe, and water enters into cement paste pulper via water inlet pipe, and simultaneously to start meter heavy for LOAD CELLS, until the weight of the water added reaches the value that controller is preset;
(4) controller controls water supply electromagnetic valve cut out, mud pulper of fetching boiling water, and makes the water circulation flowing added;
(5) controller controls cement valve open, open air compressor machine simultaneously, cement in cementing tank enters into Fluidizer, and be passed in cement paste pulper via ash feeding pipe road under the effect of air compressor machine and Fluidizer and mix with water, LOAD CELLS starts meter heavily simultaneously, until the weight of the cement added reaches the value that controller is preset;
(6) controller controls cement valve closing, and close air compressor machine, cement paste pulper starts to stir the cement and water that add wherein, and makes cement paste simultaneously;
(7) cement paste pulper carries cement paste by sending slurry pipeline to job site;
(8), after being finished the cement paste in cement paste pulper, step (3) ~ (7) are repeated.
Slurrying, grouting integrate by the present invention, substantially improve the execution conditions of cement paste, make the construction of cement paste convenient, flow process is more succinct, not by weather effect, slurrying grouting efficiency is high, and full automation operates, and design of the present invention is also convenient to the centralized management of cement paste construction.In addition, because whole system cement paste in pulping process does not exist line loss, preserves loss and transhipment loss, therefore, the present invention significantly can save the cost of investment of manufacturer, and producer is when selling cement in bulk slurry, and the leeway that can make a price reduction is larger.As can be seen here, the present invention compared with prior art, has outstanding substantive distinguishing features and significant progress.
According to above-described embodiment, just the present invention can be realized well.What deserves to be explained is; under prerequisite based on said structure Design and implementation process; for solving same technical problem; even if some making on the invention are without substantial change or polishing; the essence of the technical scheme adopted is still consistent with the present invention, also should in protection scope of the present invention.
Claims (1)
1. the implementation method of the integrated supply system of efficient environment-friendlycement cement slurry, it is characterized in that, described system is by controller (1) and cement paste pulper (2), be arranged on cement paste pulper (2) to go up and the LOAD CELLS (3) be connected with controller (1), be connected with cement paste pulper (2) delivery outlet and lead to sending of cement paste job site and starch pipeline (4), and cement transportation system and water circuit system are formed; Described cement transportation system by Fluidizer (7), the cementing tank (8) be connected with this Fluidizer (7) respectively and air compressor machine (10), and be arranged on the upper and cement valve (9) be connected with controller (1) of cementing tank (8) and form; Described Fluidizer (7) is connected by the ash inlet of ash feeding pipe road with cement paste pulper (2); Described send slurry pipeline (4) is also provided with to be connected with controller (1) and to starch sending that pipeline (4) opens and closes starch electromagnetic valve (5) for controlling to send; Described water circuit system comprises the water inlet pipe that one end is connected with cement paste pulper (2) water inlet, be connected to this water inlet pipe other end and for the waterworks to water inlet pipe conveying water, and be arranged on water inlet pipe and water supply electromagnetic valve (6) for controlling cement paste pulper (2) inflow; Described water supply electromagnetic valve (6) is connected with controller (1); Described implementation method then comprises the following steps:
(1) according to site operation requirement, input needs the ratio of cement and the weight of water in the cement slurry volume of conveying on the controller;
(2) controller calculates required cement and the consumption of water according to the cement of input with the ratio of the weight of water;
(3) controller controls water supply electromagnetic valve and opens, and waterworks pass into water to water inlet pipe, and water enters into cement paste pulper via water inlet pipe, and simultaneously to start meter heavy for LOAD CELLS, until the weight of the water added reaches the value that controller is preset;
(4) controller controls water supply electromagnetic valve cut out, mud pulper of fetching boiling water, and makes the water circulation flowing added;
(5) controller controls cement valve open, open air compressor machine simultaneously, cement in cementing tank enters into Fluidizer, and be passed in cement paste pulper via ash feeding pipe road under the effect of air compressor machine and Fluidizer and mix with water, LOAD CELLS starts meter heavily simultaneously, until the weight of the cement added reaches the value that controller is preset;
(6) controller controls cement valve closing, and close air compressor machine, cement paste pulper starts to stir the cement and water that add wherein, and makes cement paste simultaneously;
(7) cement paste pulper carries cement paste by sending slurry pipeline to job site.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310170619.2A CN103243718B (en) | 2013-05-10 | 2013-05-10 | The implementation method of the integrated supply system of a kind of efficient environment-friendlycement cement slurry |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310170619.2A CN103243718B (en) | 2013-05-10 | 2013-05-10 | The implementation method of the integrated supply system of a kind of efficient environment-friendlycement cement slurry |
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| Publication Number | Publication Date |
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| CN103243718A CN103243718A (en) | 2013-08-14 |
| CN103243718B true CN103243718B (en) | 2015-09-16 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103806447B (en) * | 2014-02-25 | 2017-01-04 | 华北有色工程勘察院有限公司 | A kind of mixing injection slurry scene automatic preparation system |
| CN111827291A (en) * | 2019-04-17 | 2020-10-27 | 中铁第五勘察设计院集团有限公司 | Post-grouting integrated system and post-grouting method |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1271270A (en) * | 1969-12-11 | 1972-04-19 | Boulton Ltd William | Improvements relating to the manufacture of ceramic articles |
| CN101172372A (en) * | 2007-11-20 | 2008-05-07 | 浙江杭钻机械制造股份有限公司 | Automatic mixture making pulping system |
| CN201098951Y (en) * | 2007-12-30 | 2008-08-13 | 山东金塔建设有限公司 | Screw stirring transmitting pulping device |
| CN102335965A (en) * | 2011-10-14 | 2012-02-01 | 侯锦 | Automatic slurrying system |
| CN202922754U (en) * | 2012-11-06 | 2013-05-08 | 中国核工业第二二建设有限公司 | Pulping system |
| CN203231088U (en) * | 2013-05-10 | 2013-10-09 | 李磊 | High-efficiency environmentally-friendly cement slurry conveying integrated control system |
-
2013
- 2013-05-10 CN CN201310170619.2A patent/CN103243718B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1271270A (en) * | 1969-12-11 | 1972-04-19 | Boulton Ltd William | Improvements relating to the manufacture of ceramic articles |
| CN101172372A (en) * | 2007-11-20 | 2008-05-07 | 浙江杭钻机械制造股份有限公司 | Automatic mixture making pulping system |
| CN201098951Y (en) * | 2007-12-30 | 2008-08-13 | 山东金塔建设有限公司 | Screw stirring transmitting pulping device |
| CN102335965A (en) * | 2011-10-14 | 2012-02-01 | 侯锦 | Automatic slurrying system |
| CN202922754U (en) * | 2012-11-06 | 2013-05-08 | 中国核工业第二二建设有限公司 | Pulping system |
| CN203231088U (en) * | 2013-05-10 | 2013-10-09 | 李磊 | High-efficiency environmentally-friendly cement slurry conveying integrated control system |
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Granted publication date: 20150916 |