CN203231088U - High-efficiency environmentally-friendly cement slurry conveying integrated control system - Google Patents

High-efficiency environmentally-friendly cement slurry conveying integrated control system Download PDF

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Publication number
CN203231088U
CN203231088U CN 201320251222 CN201320251222U CN203231088U CN 203231088 U CN203231088 U CN 203231088U CN 201320251222 CN201320251222 CN 201320251222 CN 201320251222 U CN201320251222 U CN 201320251222U CN 203231088 U CN203231088 U CN 203231088U
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cement
cement slurry
controller
slurry
beater
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Expired - Fee Related
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CN 201320251222
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李磊
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Abstract

The utility model discloses a high-efficiency environmentally-friendly cement slurry conveying integrated control system, which solves the problems of low cement slurry supply efficiency and high cost existing in the prior art during side slope construction. The control system comprises a controller, a water piping system and a cement conveying system which are respectively connected with the controller, a cement slurry making machine which is simultaneously connected with the water piping system and the cement conveying system, a weighing sensor which is arranged on the cement slurry making machine and is connected with the controller, and a slurry conveying pipeline which is connected with the output port of the cement slurry making machine and leads to a cement slurry construction site. The high-efficiency environmentally-friendly cement slurry conveying integrated control system has the advantages that the structure is reasonable, the system is convenient to use, the cement slurry supply efficiency is high, the system is environmentally-friendly and high-efficiency, the effect of full-automatic operation can be realized, the cost is low and the practical value and the popularization value are very high.

Description

A kind of high-efficiency environment friendly cement slurry is carried integrated control system
Technical field
The utility model relates to a kind of control system, specifically, relates to a kind of high-efficiency environment friendly cement slurry and carries integrated control system.
Background technique
The application of cement slurry in every construction engineering is very extensive, cement grouting is exactly with cement slurry proportioning or concentration according to the rules, by machinery (or grouting is conducted oneself with dignity) it is exerted pressure, then by boring or other facility be sent to need grouting the position (for example: the hole of dam dam foundation rock crack or sand gravel ground, the crack of rock around the tunnel, space between tunnel lining and the country rock, concrete dam dam body seam, and the hole in the hydraulic structure defective or crack etc.) in a kind of construction technology.
The cement grouting technology also often is applied in the slope construction, and the method for supplying of its traditional water mud is:
(1) artificial or hoist cable mode is supplied
Because the restriction of builder's road in the high slope supporting construction, cement is difficult to be transported to the side slope face with automobile usually, and therefore, it often adopts artificial or hoist cable is transported to construction part with cement, and then the slurry that mixes cement at the construction field (site).
(2) supply is carried in the cement slurrypump classification
For the too high engineering of some side slope, usually adopt the slurry that mixes cement at lower position, and then the classification of employing triplex pump is pumped into the slope construction zone.
The problem that above-mentioned two kinds of methods of supplying exist is:
(1) preserve: existing technological means mainly is to adopt bagged cement, utilizes the cement mixing plant to stack then and preserves, and there is the phenomenon of caking that easily is forced to, makes moist in this kind preserving type, thereby causes cement slurry to scrap;
(2) transport of cement needs builder's road;
(3) the cement grouting construction is subject to weather effect;
(4) adopt cement slurrypump classification transporting water mud, cause the waste of cement slurry in the cement delivery line easily;
(5) be manually to transport cement, the artificial stirring owing to what adopt, therefore need be a large amount of artificial, the cost height.
The model utility content
The purpose of this utility model is to overcome above-mentioned the deficiencies in the prior art, provides a kind of simple operation, automaticity height, high-efficiency environment friendly cement slurry that slurrying grouting efficient is high to carry integrated control system.
To achieve these goals, the technical solution adopted in the utility model is as follows:
A kind of high-efficiency environment friendly cement slurry is carried integrated control system, comprise controller, the water circuit system that is connected with this controller and cement transporting system respectively, the cement slurry beater that is connected with the cement transporting system with this water circuit system simultaneously, be arranged on the cement slurry beater and the weighing sensor that is connected with controller, and send the slurry pipeline with this cement slurry beater delivery outlet is connected and leads to the cement slurry job site.
For further facilitating the conveying of cement slurry, described send also be provided with on the slurry pipeline is connected with controller and be used for control send starch the pipeline opening and closing send the slurry solenoid valve.
Specifically, described water circuit system comprises the intake pipe that an end is connected with cement slurry beater water intake, be connected this intake pipe the other end also for the water supply device to the intake pipe transporting water, and be arranged on the water supply electromagnetic valve that also is used for control cement slurry beater inflow on the intake pipe; Described water supply electromagnetic valve is connected with controller.
Specifically, described cement transporting system comprises the fluidisation device, cement silo and the air compressor that is connected with this fluidisation device, and the cement valve that is arranged on the cement silo and is connected with controller respectively; Described fluidisation device is connected with the ash inlet of cement slurry beater by the ash feeding pipe road.
Compared with prior art, the utlity model has following beneficial effect:
(1) the utility model principle is simple, reasonable in design, automaticity is high, flow process is succinct, easy to use.
(2) the utility model is core with the controller, quantitatively transport water and cement according to configuration proportion to the cement slurry beater by control water circuit system and cement transporting system, and by the cement slurry beater stir make cement slurry after, by sending the slurry pipeline to construction area transporting water mud, Automatic pulp making and the grouting of cement slurry have been realized, the utility model is one with slurrying and filling process collection, automatically finish, realized the mechanized operation of cement slurry construction, compare traditional manual mode of operation, the utility model has been broken through the restriction of prior art, improved the execution conditions of cement slurry greatly, efficiency of supply significantly improves, so the utility model has not only increased substantially the efficient of whole construction, reduced artificial cost, and its innovation mode has also been complied with the trend of development in science and technology.
(3) the utility model adopts controller to cooperate weighing sensor, water supply electromagnetic valve, cement valve and send the slurry solenoid valve that water and the cement weight of preparation cement slurry are measured, its metering process was divided into for three steps, that is: cement is gone into the on-the-spot grouting metering of a jar metering, cement slurrying metering and cement slurry, three metering process closely are connected, guaranteed the accuracy of cement slurry configuration proportion, and guaranteed system to construction area accurately, an amount of grouting, improve the utilization ratio of cement slurry greatly, and saved cost.
(4) the utility model is in pulping process, because it carries out in totally enclosed space, so cement slurry not only can not be subjected to the influence of weather in the process of preparation, and avoided the aerial diffusion of cement dust fully, and its periphery also can not exist cement to abandon slurry, therefore, and the environmental protection that implementation of the present utility model is suitable, the phenomenon that can not have befouling environment, and the problem of cement slurry waste has also obtained solution.
(5) good, the cement slurry of the cement slurry quality of the utility model cost performance height, stable, with low cost, slurrying grouting efficient height, preparation is easy to preserve, it has market using value and prospect widely, therefore the utility model is suitable for promoting the use, and particularly uses when carrying out slope construction.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is use phase diagram of the present utility model.
Fig. 3 is schematic flow sheet of the present utility model.
Wherein, the component name of reference character correspondence is called:
The 1-controller, 2-cement slurry beater, 3-weighing sensor, 4-send the slurry pipeline, and 5-send the slurry solenoid valve, 6-water supply electromagnetic valve, 7-fluidisation device, 8-cement silo, 9-cement valve, 10-air compressor, 11-construction area.
Embodiment
The utility model is described in further detail below in conjunction with drawings and Examples, and mode of execution of the present utility model includes but not limited to the following example.
Embodiment
As shown in Figure 1, the utility model comprises controller 1, cement slurry beater 2, water circuit system, cement transporting system and send slurry pipeline 4.Controller 1 is as the core processing part of whole system, controlling the quantity delivered of whole preparing cement consumption, configuration proportion and cement slurry, it is connected with the cement transporting system with water circuit system respectively by control signal line, and water circuit system also is connected with cement slurry beater 2 simultaneously with the cement transporting system.Cement slurry beater 2 is for the preparation of cement slurry, which is provided with the weighing sensor 3 that is connected with controller 1, the water that cement slurry beater 2 is carried into water circuit system and cement transporting system are sent the cement that comes to and are stirred, the water that weighing sensor 3 then configures according to controller 1 and the consumption of cement measure the water that enters into cement slurry beater 2 and the weight of cement respectively, guarantee that the two ratio of setting in strict accordance with controller 1 carries out preparing cement.Send the slurry pipeline 4 delivery outlets that are connected in cement slurry beater 2, it is used for cement slurry beater 2 cement slurry for preparing is sent to the job site, in the present embodiment, be sent to the job site as requested at regular time and quantity for further facilitating cement slurry, as preferably, also be provided with sending of being connected with controller 1 on the slurry pipeline 4 and starch solenoid valve 5 sending, under the control of controller 1, by sending the opening and closing of slurry solenoid valve 5, can realize the conveying at regular time and quantity of cement slurry.
Specifically, described water circuit system comprises the intake pipe that an end is connected with cement slurry beater 2 water intakes, be connected this intake pipe the other end also for the water supply device to the intake pipe transporting water, and be arranged on the water supply electromagnetic valve 6 that also is used for control cement slurry beater 2 inflows on the intake pipe; Described water supply electromagnetic valve 6 is connected with controller 1.Controller 1 is at first controlled water supply electromagnetic valve 6 and is opened after the weight ratio and consumption of determining water and cement, and this moment, water supply device just began to feed water to intake pipe, entered into cement slurry beater 2 then.Because those skilled in the art can design the position of water supply device and intake pipe installation at an easy rate according to existing knowledge, therefore water supply device and the intake pipe in the utility model all do not draw in the accompanying drawings, and the water supply device here are prior art, it can be a simple suction pump, geographical position according to system's setting, by the effect of pump, the water in underground water or the river is extracted in the intake pipe; Perhaps it also can be a circulating water supply system, and the water that this water system will circulate by other means is passed in the intake pipe, is not described in detail its structure here and forms.
Further, described cement transporting system comprises fluidisation device 7, cement silo 8 and the air compressor 10 that is connected with this fluidisation device 7 respectively, and be arranged on the cement silo 8 and be connected and be used for cement silo 8 is carried cement valve 9 from cement to fluidisation device 7 with controller 1; Described fluidisation device 7 is connected with the ash inlet of cement slurry beater 2 by the ash feeding pipe road.After the weight of the water in joining cement slurry beater 2 reaches the value of controller 1 setting, controller 1 control water supply electromagnetic valve 6 is closed, controlling cement valve 9 then opens, and open air compressor 10 simultaneously, at this moment, the cement that is enclosed in advance in the cement silo 8 enters into fluidisation device 7, and enters into cement slurry beater 2 via the ash feeding pipe road under the situation that air compressor 10 provides power, fluidisation device 7 to help stream.Weighing sensor 3 is counted heavily the cement that adds equally, and when its weight reaches the value of controller 1 setting, controller 1 control cement valve 9 is closed, close air compressor 10 simultaneously, water and cement that 2 of cement slurry beaters begin to be passed into wherein stir, make cement slurry, then according to the site operation requirement, send under the situation of slurry solenoid valve 5 opening and closing in controller 1 control, utilization send slurry pipeline 4 to carry the cement slurry that is mixed with for construction area 11, and use state of the present utility model as shown in Figure 2.
As shown in Figure 3, by foregoing description as can be known, realization flow of the present utility model is as follows:
(1) according to the site operation requirement, the ratio of cement and the weight of water in the cement slurry volume that controller input needs to carry;
(2) controller calculates the consumption of needed cement and water according to the cement of importing and the ratio of the weight of water;
(3) controller control water supply electromagnetic valve is opened, and water supply device feed water to intake pipe, and water enters into the cement slurry beater via intake pipe, and to begin meter heavy for weighing sensor simultaneously, reaches the default value of controller until the weight of the water that adds;
(4) controller control water supply electromagnetic valve is closed, and the mud beater of fetching boiling water circulates the water of adding;
(5) controller control cement valve open, open air compressor simultaneously, cement in the cement silo enters into the fluidisation device, and under the effect of air compressor and fluidisation device, be passed in the cement slurry beater via the ash feeding pipe road and mix with water, simultaneously to begin meter heavy for weighing sensor, reaches the default value of controller until the weight of the cement that adds;
(6) controller control cement valve closing is closed air compressor simultaneously, and the cement slurry beater begins to stir adding cement and water wherein, and makes cement slurry;
(7) the cement slurry beater is by sending the slurry pipeline to job site transporting water mud;
(8) use up cement slurry in the cement slurry beater after, repeating step (3)~(7).
The utility model is one with slurrying, grouting collection, the execution conditions of cement slurry have been substantially improved, make the construction of cement slurry convenient, flow process is more succinct, be not subjected to weather effect, slurrying grouting efficient height, the full automation operation, and design of the present utility model also is convenient to the centralized management of cement slurry construction.In addition, because there is not line loss in whole system cement slurry in pulping process, preserves loss and transhipment loss, therefore, the utility model can be saved the cost of investment of manufacturer significantly, and producer is when selling the bulk cement slurry, and the leeway that can make a price reduction is bigger.This shows that the utility model compared with prior art has substantial characteristics and progress.
According to above-described embodiment, just can realize the utility model well.What deserves to be explained is; under the prerequisite based on said structure design and implementation procedure; for solving same technical problem; some do not have substantial change or polishing even in that the utility model is made; the essence of the technological scheme that adopts is still consistent with the utility model, also should be in protection domain of the present utility model.

Claims (4)

1. a high-efficiency environment friendly cement slurry is carried integrated control system, it is characterized in that, comprise controller (1), water circuit system and the cement transporting system that is connected with this controller (1) respectively, the cement slurry beater (2) that is connected with the cement transporting system with this water circuit system simultaneously, be arranged on the weighing sensor (3) that cement slurry beater (2) is gone up and is connected with controller (1), and be connected and lead to sending of cement slurry job site with this cement slurry beater (2) delivery outlet and starch pipeline (4).
2. a kind of high-efficiency environment friendly cement slurry according to claim 1 is carried integrated control system, it is characterized in that, described send also to be provided with on slurry pipeline (4) to be connected and to be used for control with controller (1) send sending of slurry pipeline (4) opening and closing to starch solenoid valve (5).
3. a kind of high-efficiency environment friendly cement slurry according to claim 1 and 2 is carried integrated control system, it is characterized in that, described water circuit system comprises the intake pipe that an end is connected with cement slurry beater (2) water intake, be connected this intake pipe the other end also for the water supply device to the intake pipe transporting water, and be arranged on the water supply electromagnetic valve (6) that also is used for control cement slurry beater (2) inflow on the intake pipe; Described water supply electromagnetic valve (6) is connected with controller (1).
4. a kind of high-efficiency environment friendly cement slurry according to claim 3 is carried integrated control system, it is characterized in that, described cement transporting system comprises fluidisation device (7), cement silo (8) and the air compressor (10) that is connected with this fluidisation device (7) respectively, and be arranged on the cement valve (9) that cement silo (8) is gone up and is connected with controller (1); Described fluidisation device (7) is connected with the ash inlet of cement slurry beater (2) by the ash feeding pipe road.
CN 201320251222 2013-05-10 2013-05-10 High-efficiency environmentally-friendly cement slurry conveying integrated control system Expired - Fee Related CN203231088U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103243718A (en) * 2013-05-10 2013-08-14 李磊 Integration supply system of efficient environment-friendly cement slurry and achieving method thereof
CN104154419A (en) * 2014-06-18 2014-11-19 云南大红山管道有限公司 Double-concentration-basin slurry pipeline conveying system
CN104296426A (en) * 2014-10-09 2015-01-21 合肥美的电冰箱有限公司 Evaporator and refrigerator

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103243718A (en) * 2013-05-10 2013-08-14 李磊 Integration supply system of efficient environment-friendly cement slurry and achieving method thereof
CN103243718B (en) * 2013-05-10 2015-09-16 李磊 The implementation method of the integrated supply system of a kind of efficient environment-friendlycement cement slurry
CN104154419A (en) * 2014-06-18 2014-11-19 云南大红山管道有限公司 Double-concentration-basin slurry pipeline conveying system
CN104154419B (en) * 2014-06-18 2016-08-17 云南大红山管道有限公司 A kind of double concentration basin Slurry Pipeline Transportation system
CN104296426A (en) * 2014-10-09 2015-01-21 合肥美的电冰箱有限公司 Evaporator and refrigerator

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20131009

Termination date: 20160510