CN103243566B - Bio-enzyme pretreatment method of vinylon-cotton blend fabric - Google Patents

Bio-enzyme pretreatment method of vinylon-cotton blend fabric Download PDF

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CN103243566B
CN103243566B CN201310199662.1A CN201310199662A CN103243566B CN 103243566 B CN103243566 B CN 103243566B CN 201310199662 A CN201310199662 A CN 201310199662A CN 103243566 B CN103243566 B CN 103243566B
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bleaching
fabric
kiering
vinylon
boiling
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CN103243566A (en
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禹文娟
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Nantai Yinzheng Huizhou Co ltd
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Shanghai Qiucheng New Material Technology Co ltd
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Abstract

The invention discloses a bio-enzyme pretreatment method of a vinylon-cotton blend fabric, which comprises the steps of boiling and bleaching, water washing and drying, wherein in the boiling and bleaching step, a vinylon-cotton blend fabric is added into a boiling and bleaching solution to carry out boiling and bleaching, the mass ratio of the vinylon-cotton blend fabric to the boiling and bleaching solution is 1:10-1:20, the temperature is controlled at 50-60 DEG C, the treatment time is 40-80 minutes, and the boiling and bleaching solution is prepared from the following components in percentage by weight: 2-4% of composite bio-enzyme, 5-10% of hydrogen peroxide, 1-2% of tetraacetyl ethylenediamine, 0.1-0.3% of coconut oil amide propyl lycine, 0.1-0.3% of glycerol and the balance of water. By performing desizing and bleaching in the same bath, the invention has the advantages of mild treatment conditions, small damage to fabrics, and short treatment time.

Description

Bio-enzyme pretreatment method of vinylon-cotton blend fabric
Technical field
The present invention relates to a kind of fabric pretreatment method, particularly relate to a kind of Bio-enzyme pretreatment method of vinylon-cotton blend fabric.
Background technology
In weave dyeing and finishing technique, take yarn as the fabric of warp, before weaving, all have to pass through starching process, to improve the brute force of warp thread, ABRASION RESISTANCE and smooth degree, thus reduce warp end break, ensureing weaves cotton cloth carries out smoothly.Warp sizing oar material used has natural slurry as starch, wild starch, and chemical sizwe is as polyvinyl alcohol (PVA), polyacrylic acid (PAA), and cellulose preparation is as carboxymethyl cellulose (CMC) etc.Other composition is also added as preservative agent, softener, hygroscopic agent, anti-friction composition etc. in sizing liquor.The height of warp sizing rate and the quality of fiber, yarn count, density etc. are relevant, the fabric that yarn count is thin, density is large, and warp sizing rate is high, the general fabrics rate of sizing 4% ~ 8%.
Grey cloth spreading mass is unfavorable to dyeing and printing process, because the existence of slurry can stain dyeing and finishing working solution, expends dye material, even can hinder the contact of dye material and fiber, affect the quality of dyeing and printing products.Therefore, fabric just has to pass through destarch process at the beginning of dyeing and finishing processing, removes grey cloth spreading mass as much as possible.Destarch requires different and different according to the kind of following process, such as dyeing, the fabric of stamp, destarch requires higher, and requiring the destarch of BLEACHED FABRIC then can be slightly lower.
Warp thread institute spreading mass kind is relevant with the fiber species that fabric uses, and starch slurry is used for cellulose base fiber fabric, and as COTTON FABRIC, linen etc., chemical sizwe is used for closing fine fabric.Sometimes also mixed slurry starching is used.Destarch carries out destarch under desizing agent and certain effect condition.
Fabric is after kiering, and on fabric, the natural and artificial impurity of major part removes, and capillary effect significantly improves, and can meet the processing request of some kinds.But to light figured cloth, the painting cloth class of BLEACHED FABRIC and lovely luster, also need to improve whiteness, therefore need to remove the pigment on fabric further, make fabric pure whiter.Though fabric is through kiering besides, especially normal pressure decatize kiering, still have partial impurities such as cotton seed hulls to fail entirely to remove, by the effect of bleaching agent, these impurity can remove completely.
Cotton dyeing factory widely uses the oxidative bleaches such as hypochlorite, hydrogen peroxide.To cotton and cotton fabric bleaching, peracid compound as perboric acid receive, peracetic acid, sodium percarbonate etc. are also even application, sodium chlorite is used for the bleaching of synthetic fiber and BLENDED FABRIC thereof.Usually floated referred to as chlorine by hypochlorite bleaching, hydrogen peroxide bleaching is referred to as oxygen bleaching, and chlorite bleaching floats referred to as Asia.
(1) hypochlorite bleaching
Conventional hypochlorite has bleaching powder and clorox two kinds.Bleaching powder is that chlorine and calcium hydroxide effect form, and if logical chlorine is in milk of lime, can obtain the bleaching powder doubled containing active ingredient; Logical chlorine in soda bath, then can obtain clorox.In bleaching powder and bleaching powder, active ingredient is calcium hypochlorite, and total effect is not as clorox.Cotton dyeing factory larger is at present normal oneself manufactures clorox, or buys clorox for bleaching to neighbouring chemical plant, and bleaching powder is difficult to obtain the small-sized printing and dyeing mill in area of clorox for small city or rural area.Bleaching powder price is more expensive, uses less.
Sodium hypochlorite bleaching technology and equipment is comparatively simple, is used for COTTON FABRIC and victoria blended spinning fabric bleaching, sometimes also bleaches for polyester cotton.But the bleaching of the protein fibre such as silk, wool can not be used for, because clorox has destruction to protein fibre, and make fiber yellowing.
(2) hydrogen peroxide bleaching
Hydrogen peroxide also claims hydrogen peroxide.Better with the fabric whiteness of hydrogen peroxide bleaching, pure color light, not easily yellowing during storage, is widely used in the bleaching of cotton fabric.Oxygen bleaching has larger adaptability than chlorine drift.
(3) chlorite bleaching
The great advantage that sodium chlorate is used for when COTTON FABRIC is bleached is under the condition not damaging fiber, can destroy pigment and impurity.Sodium chlorite is again the good bleaching agent of chemical fibre, the retention of whiteness of BLEACHED FABRIC is better than the fabric of chlorine drift and oxygen bleaching, but sodium chlorite price is more expensive, strong to metal protection, need by titanium or titanium alloy etc materials, and producing poisonous ClO2 gas in sub-drift process, equipment need have good sealing, therefore in use, is subject to a definite limitation.
Existing fabric pretreatment, generally includes above-mentioned destarch and blanching step, and each step is consuming time longer, and energy consumption is larger.
Summary of the invention
For the deficiencies in the prior art, technical problem to be solved by this invention is to provide a kind of Bio-enzyme pretreatment method of vinylon-cotton blend fabric, and destarch and blanching step one step complete.
For solving the problems of the technologies described above, the present invention is achieved through the following technical solutions:
A kind of Bio-enzyme pretreatment method of vinylon-cotton blend fabric, comprise kiering bleaching, washing and baking step, it is characterized in that, described kiering blanching step is:
Added in kiering bleaching liquid by victoria blended spinning fabric and carry out kiering bleaching, the mass ratio of victoria blended spinning fabric and described kiering bleaching liquid is 1:10-1:20, and control temperature is at 50-60 DEG C, and the processing time is 40-80 minute;
Described kiering bleaching liquid, is made up of following compositions in weight percentage: compound biological enzyme 2-4%, hydrogen peroxide 5-10%, tetraacetyl ethylene diamine 1-2%, Cocoamidopropyl betaine 0.1-0.3%, glycerine 0.1-0.3%, and surplus is water.
Described compound biological enzyme, is made up of by weight following component: cutinase 10-20 part, alkaline pectase 30-50 part, Isosorbide-5-Nitrae-Β-D-Glucose-4-glucoside hydrolase 10-20 parts, laccase 20-40 part.
Concrete, in the inventive solutions:
Cutinase, Cutinase, EC3.1.1.74, be that a kind of ester bond that can destroy cutin polymer molecules makes the outer induced hydrolysis enzyme of its born of the same parents being hydrolyzed to monomer and Small molecular oligomer, belong to serine easterase.Cutinase both can the ester bond of the insoluble polymer Plant Cuticular of catalyzing hydrolysis, and also can act on other long-chain, short-chain aliphatic ester, the triglycerides of emulsification and the synthetic ester etc. of solubility, be a kind of multi-functional lyases.
Alkaline pectase is a kind of biological enzyme formulation, can be used for come unstuck preliminary treatment and the boiling-off additive of textile fabric.Alkaline-resisting, can use under alkaline environment, have good place to go to act on to inoglia, and less to native cellulose fibre damage, fiber can be kept to have good physical property.Alkaline pectase Biopmp3000L (Novozymes Company, enzyme activity 3000U/mL) can be selected in the present invention.
Isosorbide-5-Nitrae-Β-D-Glucose-4-glucoside hydrolase, CAS accession number: 9012-54-8, EINECS accession number: 232-734-4, English name: Isosorbide-5-Nitrae-[1,3:1,4]-BETA-D-GLUCAN4-GLUCANO-HYDROLASE.
Laccase, English name: Laccase, CAS number: 80498-15-3, EINECS accession number: 420-150-4.Laccase is copper-containing metal enzyme, has four copper atoms in each laccase molecule.The typical reaction of laccase is oxidation phenolic compound, along with reducing molecular oxygen Cheng Shui in course of reaction.In the catalytic oxidation process of laccase, substrate loses an electronics and forms free radical, and unstable free radical can participate in the oxygenation reaction of Laccase Catalyzed or non-enzymatic reaction, further as hydration reaction, polymerisation.
Cocoamidopropyl betaine, COCAMIDOPROPYL BETAINE, 61789-40-0.
The present invention adopts complex enzyme-oxygen technique to carry out pre-treatment, utilize respective synergy and biocompatibility each other, adopt cutinase, alkaline pectase, Isosorbide-5-Nitrae-Β-D-Glucose-4-glucoside hydrolase and laccase four kinds of composite uses of biology enzyme, produce synergistic function; Further, glycerine plays activation to this compound biological enzyme, adding of preferred amphoteric surfactant Cocoamidopropyl betaine, more plays further synergistic effect to enzyme.
Relative to prior art, the advantage major embodiment of technical solution of the present invention is:
The present invention adopts compound biological enzyme to carry out with bath destarch and bleaching to victoria blended spinning fabric, and treatment conditions are gentle, little to fabric damage, and technological process is short.
Detailed description of the invention
In following embodiment and comparative example, the victoria blended spinning fabric adopted is the cotton fabric with the blending of 50wt% polyvinyl of 50wt%.Victoria blended spinning fabric, initial whiteness is 43%.
Embodiment 1
(1) preparation of compound biological enzyme
Take cutinase 15 weight portion, alkaline pectase 40 weight portion, Isosorbide-5-Nitrae-Β-D-Glucose-4-glucoside hydrolase 15 weight portion and laccase 30 weight portion, be uniformly mixed, be i.e. this compound biological enzyme obtained.
(2) preparation of kiering bleaching liquid
Under room temperature, compound biological enzyme, hydrogen peroxide, tetraacetyl ethylene diamine, Cocoamidopropyl betaine and glycerine are added to the water, be uniformly mixed, obtained kiering bleaching liquid, described kiering bleaching liquid, be made up of following compositions in weight percentage: described compound biological enzyme 3%, hydrogen peroxide 7.5%, tetraacetyl ethylene diamine 1.5%, Cocoamidopropyl betaine 0.2%, glycerine 0.2%, surplus is water.
(3) with bath kiering bleaching
Added in kiering bleaching liquid by victoria blended spinning fabric and carry out kiering bleaching, the mass ratio of victoria blended spinning fabric and kiering bleaching liquid is 1:15, and control temperature is at 55 DEG C, and dip time is 60 minutes.
(4) adopt conventional method washing, dry.
Comparative example 1
(1) preparation of kiering bleaching liquid
Under room temperature, compound biological enzyme, hydrogen peroxide, tetraacetyl ethylene diamine, penetrating agent JFC and the glycerine embodiment 1 prepared are added to the water, be uniformly mixed, obtained kiering bleaching liquid, described kiering bleaching liquid, be made up of following compositions in weight percentage: described compound biological enzyme 3%, hydrogen peroxide 7.5%, tetraacetyl ethylene diamine 1.5%, penetrating agent JFC 0.2%, glycerine 0.2%, surplus is water.
(2) with bath kiering bleaching
Added in kiering bleaching liquid by victoria blended spinning fabric and carry out kiering bleaching, the mass ratio of victoria blended spinning fabric and kiering bleaching liquid is 1:15, and control temperature is at 55 DEG C, and dip time is 60 minutes.
(3) adopt conventional method washing, dry.
Comparative example 2
(1) preparation of kiering bleaching liquid
Under room temperature, α-amylase, hydrogen peroxide, tetraacetyl ethylene diamine, Cocoamidopropyl betaine and glycerine are added to the water, are uniformly mixed, obtained kiering bleaching liquid,
Described kiering bleaching liquid, is made up of following compositions in weight percentage: α-amylase 3%, hydrogen peroxide 7.5%, tetraacetyl ethylene diamine 1.5%, Cocoamidopropyl betaine 0.2%, glycerine 0.2%, and surplus is water.
(2) with bath kiering bleaching
Added in kiering bleaching liquid by victoria blended spinning fabric and carry out kiering bleaching, the mass ratio of victoria blended spinning fabric and kiering bleaching liquid is 1:15, and control temperature is at 55 DEG C, and dip time is 60 minutes.
(3) adopt conventional method washing, dry.
Test case 1
Victoria blended spinning fabric after the process of embodiment 1, comparative example 1 and comparative example 2 is tested,
Concrete data see the following form.
Victoria blended spinning fabric performance test table
Destarch rate represents that a basic technical indicator of degree removed by textile sizing material, available following formulae discovery:
Destarch rate=[before (before destarch after fabric sizing percentage-destarch fabric sizing percentage)/destarch fabric sizing percentage] × 100%.
With Elmendorf Tear tester test strength retention.One is of a size of the test sample two ends clamping of 6.5cm × 10cm, the otch of a 2cm is vertically cut at position therebetween, tearing to the maximum grams shown by this point of 4.5cm place measurement, measure 3 times, average, and with the measured value of this mean value divided by undressed sample, its quotient is strength retention.Strength retention is larger, illustrates that the damage of this operation to fabric is less.
The present invention adopts compound biological enzyme to carry out with bath destarch and bleaching victoria blended spinning fabric, and treatment conditions are gentle, little to fabric damage, environmental friendliness, and technological process is short only needs 40-80 minute, energy efficient; Fabric softness after process is high, good hand touch, and dye penetration, level-dyeing property significantly improve.

Claims (1)

1. a Bio-enzyme pretreatment method of vinylon-cotton blend fabric, comprise kiering bleaching, washing and baking step, it is characterized in that, described kiering blanching step is:
Added in kiering bleaching liquid by victoria blended spinning fabric and carry out kiering bleaching, the mass ratio of victoria blended spinning fabric and described kiering bleaching liquid is 1:10-1:20, and control temperature is at 50-60 DEG C, and the processing time is 40-80 minute;
Described kiering bleaching liquid, is made up of following compositions in weight percentage: compound biological enzyme 2-4%, hydrogen peroxide 5-10%, tetraacetyl ethylene diamine 1-2%, Cocoamidopropyl betaine 0.1-0.3%, glycerine 0.1-0.3%, and surplus is water; Described compound biological enzyme, is made up of by weight following component: cutinase 10-20 part, alkaline pectase 30-50 part, Isosorbide-5-Nitrae-Β-D-Glucose-4-glucoside hydrolase 10-20 parts, laccase 20-40 part.
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CN103882680B (en) * 2014-04-01 2015-11-25 钱英莺 A kind of real silk fabric hangs the method for scouringing and bleaching
CN104313886A (en) * 2014-10-20 2015-01-28 苏州富美纺织科技有限公司 Fabric scouring agent
CN108252000B (en) * 2018-02-07 2020-10-20 石狮市鼎盛漂染织造有限公司 Textile fabric pretreatment process
CN112080935A (en) * 2020-08-11 2020-12-15 浙江凯澳新材料有限公司 Surface treatment method for glass fiber fabric

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CN101275363A (en) * 2008-05-08 2008-10-01 江南大学 One-bath scouring and bleaching method for cotton fabric combined with enzyme preparation

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CN1321180C (en) * 2004-04-09 2007-06-13 江南大学 Method for raising stability for preserving catalase prepared by microbiological method
CN102797146A (en) * 2012-08-30 2012-11-28 江阴市尼美达助剂有限公司 Scouring enzyme, and preparation method, application and application method thereof

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Inventor after: Yu Wenjuan

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Address after: 313000 Zhang Jia Dai village, eight Li Dian Town, Wuxing District, Huzhou, Zhejiang

Patentee after: Huzhou Hyundai Textile Machinery Co., Ltd.

Address before: 201111 room 271, thirtieth building, 280 Shuguang Road, Minhang District, Shanghai.

Patentee before: Shanghai Qiucheng New Material Technology Co., Ltd.

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Address after: 516000 Huasheng Industrial Zone, Longhua Town, BOLUO County, Huizhou City, Guangdong Province

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Patentee before: HUZHOU HYUNDAI TEXTILE MACHINERY Co.,Ltd.